Layered element made of transparent layers providing directional diffuse reflection
10831092 · 2020-11-10
Assignee
Inventors
Cpc classification
B32B27/322
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10036
PERFORMING OPERATIONS; TRANSPORTING
B32B27/304
PERFORMING OPERATIONS; TRANSPORTING
B32B2255/10
PERFORMING OPERATIONS; TRANSPORTING
B32B27/06
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10174
PERFORMING OPERATIONS; TRANSPORTING
B32B27/308
PERFORMING OPERATIONS; TRANSPORTING
B32B2605/006
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/546
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A transparent layered element includes two transparent external layers having substantially the same refractive index and each having a smooth external main surface, and a central layer intermediate between the external layers, the central layer including at least one transparent layer of refractive index different from that of the external layers or a metal layer. All the contact surfaces between two adjacent layers of the layered element, one of the two layers of which is a metal layer, or that are two transparent layers of different refractive indices, being textured and parallel to one another, the diffuse light reflection of the layered element on the side of at least one of the external layers having at least one maximum in a direction different from the direction of specular reflection. In addition, the surface of the layered element is divided into a plurality of pixels of same size.
Claims
1. A transparent layered element comprising: two transparent external layers having substantially the same refractive index and each having a smooth external main surface, and a central layer intermediate between the external layers, the central layer including at least one transparent layer of refractive index different from that of the external layers or a metal layer, all the contact surfaces between two adjacent layers of the layered element, one of the two layers of which is a metal layer, or that are two transparent layers of different refractive indices, being textured and parallel to one another, wherein, for radiation incident on one side of the layered element, the diffuse light reflection of the layered element has at least one maximum in a direction different from the direction of specular reflection, and wherein a surface of the layered element is divided into a plurality of pixels of same size, each pixel having at least one side of length smaller than or equal to 500 m, the texture of each textured contact surface within each pixel having a slope distribution f.sub.pix having a correlation coefficient r with the slope distribution f.sub.tot of the texture of the total textured contact surface, the layered element being such that, for a sample of N pixels, the average of the correlation coefficients r of each pixel of the sample is higher than or equal to 0.8.
2. The transparent layered element as claimed in claim 1, wherein the layered element is intended to be used, by an observer, lying substantially parallel to a plane Oxy of a coordinate system (O, x, y, z) in which the axis Ox is in a horizontal direction and the axis Oy is in a vertical direction with respect to the observer, the texture of each of said textured contact surfaces between two adjacent layers of the layered element, one of the two layers of which is a metal layer, or that are two transparent layers of different refractive indices, being of equation z=f(x, y) and having, at each point of coordinates (X.sub.0, Y.sub.0) of the contact surface, a first directional slope .sub.x and a second directional slope .sub.y such that:
3. The transparent layered element as claimed in claim 2, wherein the slope distribution of the texture of each of said textured contact surfaces, which corresponds to the frequency of each pair of slopes (.sub.x, .sub.y), does not have axial symmetry about at least one of the axes of an orthogonal coordinate system centered on O.
4. The transparent layered element as claimed in claim 2, wherein the slope distribution of the texture of each of said textured contact surfaces, which corresponds to the frequency of each pair of slopes (.sub.x, .sub.y), has, excluding a potential peak centered on O, a single peak not centered on O.
5. The transparent layered element as claimed in claim 2, wherein the slope distribution of the texture of each of said textured contact surfaces, which corresponds to the frequency of each pair of slopes (.sub.x, .sub.y), has, excluding a potential peak centered on O, at least two peaks not centered on O.
6. The transparent layered element as claimed in claim 5, wherein all the peaks of the slope distribution of the texture of each of said textured contact surfaces are aligned along a single axis of an orthogonal coordinate system centered on O.
7. The transparent layered element as claimed in claim 5, wherein the slope distribution of the texture of each of said textured contact surfaces, which corresponds to the frequency of each pair of slopes (.sub.x, .sub.y), has two peaks that are symmetric to each other with respect to one of the axes of an orthogonal coordinate system centered on O.
8. The transparent layered element as claimed in claim 2, wherein the slope distribution of the texture of each of said textured contact surfaces, which corresponds to the frequency of each pair of slopes (.sub.x, .sub.y), has, excluding a potential peak centered on O, at least one peak not centered on O and for which the aspect ratio, which is a ratio between the width of the peak along the axis O.sub.x and the width of the peak along the axis O.sub.y, is different from 1.
9. The transparent layered element as claimed in claim 1, wherein an average of the correlation coefficients r (f.sub.pix, f.sub.tot) of each pixel of the sample is higher than or equal to 0.9.
10. The transparent layered element as claimed in claim 1, wherein each pixel has at least one side of length smaller than or equal to 150 m.
11. The transparent layered element as claimed in claim 10, wherein the length is smaller than or equal to 100 m.
12. The transparent layered element as claimed in claim 1, wherein the sample of N pixels is chosen from N+2 pixels, the pixel having the highest correlation coefficient and the pixel having the lowest correlation coefficient being removed.
13. The transparent layered element as claimed in claim 1, wherein the layered element is a flexible film.
14. A transparent glazing, comprising a layered element as claimed in claim 1.
15. The transparent glazing as claimed in claim 14, further comprising at least one additional layer positioned against the layered element, chosen from: transparent substrates chosen from polymers, glasses or ceramics comprising two smooth main surfaces, setable materials initially in a viscous, liquid or pasty state suitable for forming operations, polymer-based interlayer sheets.
16. The transparent glazing as claimed in claim 15, wherein the least one additional layer is a sol-gel layer, or a thermoformable or pressure-sensitive interlayer sheet.
17. The transparent glazing as claimed in claim 14, further comprising at least one antireflection coating at the interface between the air and the material from which the layer forming an external main surface of the glazing is made, said surface being intended to be opposite with respect to a projector during the projection of images onto the glazing.
18. The transparent glazing as claimed in claim 14, wherein the transparent glazing is a transparent projection screen.
19. The transparent layered element as claimed in claim 1, wherein the length is smaller than or equal to 200 m.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Features and advantages of the invention will become apparent from the following description of a plurality of embodiments of a layered element and of a transparent projection screen or glazing according to the invention, which description is given merely by way of example with reference to the appended drawings, in which:
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DETAILED DESCRIPTION
(19) Unless specified otherwise, a given element appearing in various figures has been referenced with a single reference. For the sake of clarity of the drawings, the relative thicknesses of the various layers have not been rigorously respected in
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(22) The textures of the internal surfaces 2B and 4B are complementary to each other. The textured surfaces 2B and 4B are positioned facing each other, in a configuration in which their textures are strictly parallel to each other. The layered element 1 also comprises a central layer 3, intermediate between and in contact with the textured surfaces 2B and 4B.
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(24) In
(25) In the variant of
(26) In the variant of
(27) According to one aspect of the invention, the thickness e3 or e3.sub.1, e3.sub.2, . . . , e3.sub.k of the or each constituent layer of the central layer 3 is smaller than the average height of the features of each textured contact surface S.sub.0, S.sub.1 or S.sub.0, S.sub.1, . . . , S.sub.k of the layered element 1. This condition is important as it increases the probability that the entrance interface of radiation into a layer of the central layer 3 and the exit interface of the radiation from this layer will be parallel, and thus increases the percentage of radiation specularly transmitted through the layered element 1. In order make the various layers easier to see, this condition has not been strictly respected in the figures. In practice, when the central layer 3 is a thin layer or a stack of thin layers, the thickness e3 or e3.sub.1, e3.sub.2, . . . , e3.sub.k of each layer of the central layer 3 is about, or smaller than, 1/10 of the average height of the features of each textured contact surface of the layered element.
(28) Each of
(29) In the first example glazing 10 shown in
(30) In the second example glazing 10 shown in
(31) The layered element 1 or a glazing incorporating it is able to be used as a projection screen. Such as shown in
(32) The texture of each textured contact surface S.sub.0, S.sub.1, S.sub.k of the layered element 1 is of equation z=f(x, y) and has, at each point of coordinates (X.sub.0, Y.sub.0) of the contact surface, a first directional slope .sub.x and a second directional slope .sub.y such that:
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(34) According to the invention, the slope distribution of the texture of each textured contact surface S.sub.0, S.sub.1, . . . , S.sub.k, which corresponds to the frequency of each pair of slopes (.sub.x, .sub.y), does not have axial symmetry about at least one of the axes O.sub.x, O.sub.y of a first orthogonal coordinate system (O, .sub.x, .sub.y) where O corresponds to the pair of slopes (0, 0), or does not have axial symmetry about at least one of the axes O.sub.x, O.sub.y of a second orthogonal coordinate system (O, .sub.x, .sub.y) obtained by rotating by 45 the first orthogonal coordinate system (O, .sub.x, .sub.y). A plurality of examples of slope distributions of textures according to embodiments of the invention are described below.
(35) The texture according to the invention of each textured contact surface S.sub.0, S.sub.1, . . . , S.sub.k is advantageously obtained by texturing a main surface of a first external layer among the two external layers 2 and 4, in particular by embossing or 3D printing, preferably on the basis of a computationally generated texture, and depositing the central layer 3 conformally on the textured main surface of the first external layer. The central layer 3 is considered to be deposited conformally on the textured main surface of the first external layer if, following the deposition, the top surface of the central layer 3 is textured and parallel to the textured main surface of the first external layer. The conformal deposition of the central layer 3, or the conformal deposition of the constituent layers of the stack of the central layer 3, on the textured main surface of the first external layer is preferably achieved by cathode sputtering, in particular cathode sputtering assisted by a magnetic field.
(36) The second external layer among the two external layers 2 and 4 may be formed by depositing, on the textured main surface of the central layer 3 opposite the first external layer, a layer that has substantially the same refractive index as the first external layer and that is initially in a viscous state suitable for forming operations. The second external layer may thus be formed, for example, by a process comprising depositing a layer of photocurable and/or photopolymerizable material initially in fluid form then irradiating this layer, or by a sol-gel process. As a variant, the second external layer may be formed by positioning, against the textured main surface of the central layer 3 opposite the first external layer, a layer based on polymer material having substantially the same refractive index as the first external layer, then forming this layer based on polymer material against the textured main surface of the central layer 3 by compression and/or heating at least to the glass transition temperature of the polymer material.
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(40) As may clearly be seen in
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(45) As may clearly be seen in
(46) Other embodiments (not illustrated in the figures) are also envisionable for a layered element according to the invention, in particular embodiments in which the slope distribution of the texture of each of the textured contact surfaces of the layered element, which corresponds to the frequency of each pair of slopes (.sub.x, .sub.y), has a number n of peaks not centered on O, with n3, this corresponding to n privileged directions of specular reflection of radiation incident on the layered element, each one being different from the others and different from the direction of specular reflection. There are then n privileged angles of observation for observing an image projected onto the layered element or a glazing incorporating it. The number of peaks not centered on O has an impact on the brightness of each peak, which decreases as the number of peaks increases. A compromise between the number of angles of observation desired for the screen-forming layered element and the brightness at each angle of observation is therefore to be found, also depending on the luminous power of the employed projector.
(47) It will be noted that in practice, the slope distribution of the texture of each textured contact surface of the layered element according to any one of the embodiments described above also has a peak centered on O, corresponding to the pair of slopes (0, 0), as schematically shown in
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(49) Consider now that the smooth external surface 2A of the layered element 1 is divided into a plurality of pixels of given size, and that each pixel is projected orthogonally onto each textured contact surface plumb with said pixel. The texture of each contact surface is thus defined for said pixel. A pixel is typically of rectangular shape. The texture of each contact surface within each pixel has a slope distribution .sub.pix(.sub.x, .sub.y) having a certain correlation coefficient r with the slope distribution .sub.tot(.sub.x, .sub.y) of the texture of the total contact surface. The correlation coefficient r is defined by the following relationship:
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where
(51) Advantageously, according to the invention, each pixel is a rectangle having at least one side of length smaller than or equal to 500 m, and preferably smaller than or equal to 200 m, and, for a sample of N pixels, the average of the correlation coefficients r of each pixel of the sample is higher than or equal to 0.8, and preferably higher than or equal to 0.9. Each pixel is thus sufficiently representative of the texture of the total contact surface, i.e. of the slope distribution of the texture of each of said textured contact surfaces of the layered element, to ensure a satisfactory resolution in particular when the layered element or a glazing incorporating it is used as projection screen. The need for a sufficient resolution is particularly great in the case of a layered element providing directional diffuse reflection, as if the resolution is not sufficient the surface of the layered element or of a glazing incorporating it will not uniformly redirect the radiation in the one or more privileged directions corresponding to the privileged angles of observation.
(52) The number N of pixels in each sample is preferably such that N3. The pixels of each sample are preferably randomly chosen. In addition, preferably, the sample of N pixels is chosen from N+2 pixels, the pixel having the highest correlation coefficient and the pixel having the lowest correlation coefficient being removed.