MULTI-CHIP PACKAGE WITH OFFSET 3D STRUCTURE
20200343236 ยท 2020-10-29
Inventors
- Milind S. Bhagavat (Broomfield, CO, US)
- RAHUL AGARWAL (LIVERMORE, CA, US)
- Gabriel H. Loh (Bellevue, WA)
Cpc classification
H01L25/18
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L2224/80905
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2224/92225
ELECTRICITY
H01L24/97
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L24/80
ELECTRICITY
H01L2224/29188
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2225/06517
ELECTRICITY
H01L23/5384
ELECTRICITY
H01L23/49816
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2225/06524
ELECTRICITY
H01L2224/80
ELECTRICITY
H01L2924/16251
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/16227
ELECTRICITY
H01L2224/92125
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L23/49827
ELECTRICITY
H01L2224/8089
ELECTRICITY
H01L23/36
ELECTRICITY
H01L25/0652
ELECTRICITY
H01L2225/06548
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/80896
ELECTRICITY
H01L2224/08225
ELECTRICITY
H01L2224/16238
ELECTRICITY
H01L2224/97
ELECTRICITY
H01L25/50
ELECTRICITY
H01L2224/08235
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L23/5389
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/80
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L2224/16235
ELECTRICITY
H01L23/49811
ELECTRICITY
H01L2224/97
ELECTRICITY
H01L24/73
ELECTRICITY
International classification
H01L25/18
ELECTRICITY
H01L23/433
ELECTRICITY
H01L23/498
ELECTRICITY
H01L23/538
ELECTRICITY
Abstract
Various semiconductor chip devices and methods of manufacturing the same are disclosed. In one aspect, a semiconductor chip device is provided that has a reconstituted semiconductor chip package that includes an interposer that has a first side and a second and opposite side and a metallization stack on the first side, a first semiconductor chip on the metallization stack and at least partially encased by a dielectric layer on the metallization stack, and plural semiconductor chips positioned over and at least partially laterally overlapping the first semiconductor chip.
Claims
1. A semiconductor chip device, comprising: a reconstituted semiconductor chip package including an interposer having a first side and a second and opposite side and a metallization stack on the first side, a first semiconductor chip on the metallization stack and at least partially encased by a dielectric layer on the metallization stack, the dielectric layer including an opening adapted to have a portion of a heat spreader positioned therein to thermally contact the first semiconductor chip, and plural semiconductor chips positioned over and at least partially laterally overlapping the first semiconductor chip.
2. The semiconductor chip device of claim 1, comprising a circuit board, the reconstituted semiconductor chip package being mounted on the circuit board.
3. The semiconductor chip device of claim 2, wherein the circuit board comprises a semiconductor chip package substrate.
4. The semiconductor chip device of claim 1, comprising the heat spreader, the portion of the heat spreader being positioned in the opening to thermally contact the first semiconductor chip.
5. The semiconductor chip device of claim 4, wherein the heat spreader comprises a lid with sidewalls.
6. The semiconductor chip device of claim 1, comprising plural interconnects positioned between and electrically connecting the first semiconductor chip and the metallization stack.
7. The semiconductor chip device of claim 6, wherein each of the plural interconnects comprises a bumpless interconnect including a bond pad of the first semiconductor and a bond pad of the metallization stack bonded to and directly contacting the bond pad of the first semiconductor chip, the semiconductor chip device further comprising an insulating bonding layer physically connecting the first semiconductor chip to the metallization stack.
8. The semiconductor chip device of claim 1, wherein the interposer comprises plural through-substrate vias and the dielectric layer comprises plural through-dielectric vias.
9. The semiconductor chip device of claim 1, wherein the dielectric layer comprises an inorganic dielectric layer.
10. A semiconductor chip package, comprising: a semiconductor chip package substrate adapted to mount in a circuit board socket; and a reconstituted semiconductor chip package mounted on the semiconductor chip package substrate and including an interposer having a first side and a second and opposite side and a metallization stack on the first side, a first semiconductor chip on the metallization stack and at least partially encased by a dielectric layer on the metallization stack, the dielectric layer including an opening adapted to have a portion of a heat spreader positioned therein to thermally contact the first semiconductor chip, and plural semiconductor chips positioned over and at least partially laterally overlapping the first semiconductor chip.
11. The semiconductor chip package of claim 10, wherein the socket is a ball grid array (BGA) socket and the semiconductor chip package comprises a BGA.
12. The semiconductor chip package of claim 10, comprising the heat spreader, the portion of the heat spreader being positioned in the opening to thermally contact the first semiconductor chip.
13. The semiconductor chip package of claim 12, wherein the heat spreader comprises a lid with a peripheral lip seated on the semiconductor chip package substrate.
14. The semiconductor chip package of claim 10, wherein the dielectric layer comprises an inorganic dielectric layer.
15. The semiconductor chip package of claim 10, comprising plural interconnects positioned between and electrically connecting the first semiconductor chip and the metallization stack.
16. The semiconductor chip package of claim 15, wherein each of the plural interconnects comprises a bumpless interconnect including a bond pad of the first semiconductor and a bond pad of the metallization stack bonded to and directly contacting the bond pad of the first semiconductor chip, the semiconductor chip device further comprising an insulating bonding layer physically connecting the first semiconductor chip to the metallization stack.
17. The semiconductor chip package of claim 10, wherein the interposer comprises plural through-substrate vias and the dielectric layer comprises plural through-dielectric vias.
18. A method of manufacturing a semiconductor chip device, comprising: fabricating a reconstituted semiconductor chip package including an interposer having a first side and a second and opposite side and a metallization stack on the first side, a first semiconductor chip on the metallization stack and at least partially encased by a dielectric layer on the metallization stack, the dielectric layer including an opening adapted to have a portion of a heat spreader positioned therein to thermally contact the first semiconductor chip, and plural semiconductor chips positioned over and at least partially laterally overlapping the first semiconductor chip.
19. The method of claim 18, mounting the reconstituted semiconductor chip package on a circuit board.
20. The method of claim 18, comprising positioning the portion of the heat spreader in the opening to thermally contact the first semiconductor chip.
21. The method of claim 18, wherein the dielectric layer comprises an inorganic dielectric layer.
22. The method of claim 18, comprising electrically connecting the first semiconductor chip to the metallization stack with plural bumpless interconnects and physically connecting the first semiconductor chip to the metallization stack with an insulating bonding layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] The foregoing and other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
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DETAILED DESCRIPTION
[0022] One conventional multi-chip module variant includes side-by-side processor and memory chips in a 2.5D arrangement on a silicon interposer that is, in-turn, mounted on a package substrate. The conventional package substrate is manufactured with a footprint and pin out tailored for a particular type of BGA socket. In other words, the size and shape of the package substrate is, to a large extent, dictated by the mechanical properties, size, etc. of the socket. Performance of a given multi-chip module can be often increased by incorporating additional memory chips into the module that cooperate with processor(s) or system-on-chip chips. However, packing additional memory chips into a multi-chip module designed for a standard socket and attendant package substrate, is a technical challenge. One conventional solution is to simply increase the size of both the interposer and the package. Of course this technique almost always involves a redesign of the socket, which will require the redesign and configuration of the multitudes of different types of circuit boards that use the originally adopted standard socket.
[0023] The disclosed embodiments solve the issue of incorporating additional chips in a multi-chip module by stacking the somewhat smaller chips over a larger processor or other type of integrated circuit and at least partially laterally overlapping the upper chips with the lower chip all without having to substantially change the physical footprints of the underlying interposer and the package substrate. In this way, additional memory devices or other types of integrated circuits can be incorporated into a multi chip module while preserving the ability to use existing socket sizes and designs.
[0024] In accordance with one aspect of the present invention, a semiconductor chip device is provided that has a reconstituted semiconductor chip package that includes an interposer that has a first side and a second and opposite side and a metallization stack on the first side, a first semiconductor chip on the metallization stack and at least partially encased by a dielectric layer on the metallization stack, and plural semiconductor chips positioned over and at least partially laterally overlapping the first semiconductor chip.
[0025] In accordance with another aspect of the present invention, a semiconductor chip package is provided that includes a semiconductor chip package substrate adapted to mount in a circuit board socket and a reconstituted semiconductor chip package mounted on the semiconductor chip package substrate. The reconstituted semiconductor chip package includes an interposer that has a first side and a second and opposite side and a metallization stack on the first side, a first semiconductor chip on the metallization stack and at least partially encased by a dielectric layer on the metallization stack, and plural semiconductor chips positioned over and at least partially laterally overlapping the first semiconductor chip.
[0026] In accordance with another aspect of the present invention, a method of manufacturing a semiconductor chip device is provided. The method includes fabricating a reconstituted semiconductor chip package that has an interposer that includes a first side and a second and opposite side and a metallization stack on the first side, a first semiconductor chip on the metallization stack and at least partially encased by a dielectric layer on the metallization stack, and plural semiconductor chips positioned over and at least partially laterally overlapping the first semiconductor chip.
[0027] In the drawings described below, reference numerals are generally repeated where identical elements appear in more than one figure. Turning now to the drawings, and in particular to
[0028] A new exemplary arrangement of a semiconductor chip device 90 can be understood by referring now to
[0029] As shown in
[0030] The semiconductor chips 25, 30, 35, 40, 45, 95 and 100 can be any of a variety of integrated circuits. A non-exhaustive list of examples includes microprocessors, graphics processing units, application processing units that combines aspects of both, memory devices, an application integrated specific circuit or other. In one arrangement, the semiconductor chip 25 can be a processor and the semiconductor chips 30, 35, 40, 45, 95 and 100 can be memory chips, such as DRAM, SRAM or other. The circuit board 120 can be organic or ceramic and single, or more commonly, multilayer. Variations include package substrates, system boards, daughter boards, circuit cards and others.
[0031] The semiconductor chip 25 is encased in a dielectric layer 165 which is preferably composed of silicon oxide deposited by low temperature PECVD or another suitable process. Through dielectric vias (TDVs) 170 are formed in the dielectric film 165 and connected electrically with some of the traces 150 of the metallization stack 145 and also to respective I/Os 175 and 180 of the chips 40 and 45. Additional details of the metallurgical connection between the I/Os 175 and 180 and through dielectric vias 170 will be described in conjunction with a subsequent figure. The gaps between the semiconductor chips 40 and 45 and the dielectric film 165 can be filled with an underfill 185 which can be well-known polymeric underfill materials. The dummy component 110 can be a substrate of silicon, germanium, or other type of semiconductor or even a dielectric material and serves as a heat transfer avenue for conducting heat away from the chip 25 and other components of the reconstituted package 115. The dummy component 110 can be secured to the dielectric film 165 by adhesives, oxide-oxide bonds or other types of joining techniques. Finally, the chips 40 and 45 and the dummy component 110 are at least partially encased in a molding layer 188 that is roughly coterminous vertically with the upper surfaces of the chips 40, 45 and the dummy component 110. In an exemplary arrangement the material(s) for the molding layer 188 can have a molding temperature of about 165 C. Two commercial variants are Sumitomo EME-G750 and G760.
[0032] The circuit board 120 can interface electrically with the socket 15 by way of the illustrated solder balls 190, optionally, pin grid arrays or land grid arrays or even other types of board to socket connections can be used. Indeed, in other arrangements, a socketless connection can be used. The solder balls 190, the I/Os 130 and the I/Os 175 and 180 can be solder structures, conductive pillars or combinations of the two. Well-known solder compositions, such as tin-silver, tin-silver-copper or others could be used. The TSVs 140, the traces 150, the vias 155 and the TDVs 170 (and any related disclosed conductors, such as pillars and pads) can be composed of various conductor materials, such as copper, aluminum, silver, gold, platinum, palladium or others.
[0033] Note the location of the dashed rectangle 195 in
[0034] Attention is now turned to
[0035] Additional details of the electrical connections between the TDVs 170 and the chips 40 and 45 can be understood by referring now to
[0036] An exemplary process flow for fabricating the reconstituted package 115 can be understood by referring now to
[0037] Next and as shown in
[0038] Next and as shown in
[0039] Next and as shown in
[0040] In the foregoing illustrative arrangement, the dummy components 105 and 110 provide a thermal pathway from the underlying semiconductor chip 25 to an optional heat spreader (not shown). However, the dummy components 105 and 110 can be eliminated and a thermal pathway still provided by other structures. In this regard,
[0041] While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.