Methods and Apparatus for Preparing Autologous Blood Eye Drops
20200337946 ยท 2020-10-29
Assignee
Inventors
Cpc classification
A61J1/1443
HUMAN NECESSITIES
B01L9/06
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/141
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Methods and apparatus for preparing autologous blood serum eye drops within a potentially contaminating environment are disclosed. Key convenience kit apparatus providing novel methodology includes a plastic bag in which an innovative tray securely holds a plurality of empty eye drop bottles and associated caps disposed and sealed therein. Providing the only access pathway into the bag is a sterilizing filter appliance which filters all fluid entering the bag and provides a nozzle for dispensing into bottles disposed in the tray. The key convenience kit apparatus is sterilized prior to use, assuring all components disposed within the bag are within a desired sterility assurance level. The sterilized state of items associated with the key apparatus is maintained by the single pathway for fluid. Capping and sealing the bottles before opening the bag permits delivery of sterile product for use outside the bag.
Claims
1. (canceled)
2. A method for making and using a portable convenience kit for producing autologous blood serum eye drops, sterilized to a predetermined sterility assurance level, dispensed into bottles and sealed closed for delivery into a potentially contaminating environment without using special equipment, such as a controlled, sterilized state workplace in which fluids can be distributed and maintained free from contamination, such as a laminar flow hood, comprising the follow steps: i. providing the convenience kit comprising: a. a plastic bag, comprising an accessible opening for displacement of items therein, being constructed of material which is sufficiently supple and impenetrable to permit digital manipulation from outside the bag of items disposed therein without severing, being constructed with sufficient material disposed about the opening to permit sealing the bag closed and comprising an exterior surface which completely envelopes and protects sterility of articles disposed therein; b. a filter appliance comprising a gasket and a first filter component, each of which comprises two opposing fluid conducting conduits and a sterilizing grade filter disposed to filter all fluid which is displaced between the conduits, one of said conduits being displaced through a hole in said bag which is sealed closed about the inserted conduit by said gasket; c. a combination comprising at least one eye drop bottle and at least one associated cap which when securely affixed to said bottle closes an orifice through which liquid is dispensed and thereby provides secure sterility protection for bottle contents; d. a tray, which provides a plurality of stabilizing support cavities, comprising one cavity for each bottle and for each cap of said combination, each said bottle cavity being sized and shaped to secure an inserted bottle from displacement due to tray transport and rotation when a cap is applied thereto and each said cap cavity being sized and shaped for securing a cap in transport and being disposed for facile digital access from outside said bag; ii. disposing the number of bottles to be filled and associated caps in said tray; iii. affixing said filter appliance to said bag to provide the only fluid pathway into said bag after the accessible opening is sealed; iv. sealing said opening; v. sterilizing said convenience kit to a predetermined sterility assurance level; vi. providing implements for acquiring blood from a donor patient, separating and accessing serum from acquired blood; vii. establishing a ratio of serum volume to saline volume for a prescribed dose; viii. measuring quantity of acquired blood and determining there from the volume of saline to be mixed with the acquired serum to produce the prescribed dose; ix. preparing a measured quantity of saline; x. dispensing and thereby displacing desired sterilized quantities of saline and serum through and from said filter appliance into the bottles; xi, digitally displacing and securely affixing a sealing cap to each bottle; and xii. after all bottles are filled and capped, breaching the bag and extracting bottles containing protected sterile product for use.
3. Further steps in method for making the convenience kit according to claim 1 comprising: A method for making a portable aseptic level assurance convenience kit for producing autologous blood serum eye drops, sterilized to a predetermined sterility assurance level, dispensed into bottles and sealed closed for delivery into a potentially contaminating environment without using special equipment which provides a controlled, sterilized state workplace in which fluids can be distributed and maintained free from contamination, such as a laminar flow hood, comprising the follow steps: i. providing the convenience kit comprising: a. a plastic bag, comprising an accessible opening for displacement of items therein, being constructed of material which is sufficiently supple and impenetrable to permit digital manipulation from outside the bag of items disposed therein without severing, being constructed with sufficient material disposed about the opening to permit sealing the bag closed and comprising an exterior surface which completely envelopes and protects sterility of articles disposed therein; b. a filter appliance comprising a gasket and a first filter component, each of which comprises two opposing fluid conducting conduits and a sterilizing grade filter disposed to filter all fluid which is displaced between the conduits, one of said conduits being displaced through a hole in said bag which is sealed closed about the inserted conduit by said gasket; c. a combination comprising at least one eye drop bottle and at least one associated cap which when securely affixed to said bottle closes an orifice through which liquid is dispensed and thereby provides secure sterility protection for bottle contents; d. a tray, which provides a plurality of stabilizing support cavities, comprising one cavity for each bottle and for each cap of said combination, each said bottle cavity being sized and shaped to secure an inserted bottle from displacement due to tray transport and rotation when a cap is applied thereto and each said cap cavity being sized and shaped for securing a cap in transport and being disposed for facile digital access from outside said bag; ii. disposing the number of bottles to be filled and associated caps in said tray; iii. affixing said filter appliance to said bag to provide the only fluid pathway into said bag after the accessible opening is sealed; iv. sealing said opening; v. sterilizing said convenience kit to a predetermined sterility assurance level; vi. providing a second filter component which comprises fittings for securely but releasibly affixing said second filter to said first filter to cascade flow through both filters whereby, when said second filter is so affixed, values of concentration of filterable particulates, nature of particulates to clog a filter and volume of dispensed liquid do not diminish effective duration of kit effectiveness.
4. Portable convenience kit apparatus for preparing autologous blood serum eye drops, sterilized to a predetermined SAL, within a potentially contaminating environment away from special equipment which provides a controlled, sterilized workplace in which fluids are distributed and maintained free from contamination, such as a laminar flow hood, comprising the following: a plastic bag comprising an initially exposed opening through which bagged kit contents can be displaced into the bag and an otherwise closed and shrouding surface, said surface comprising sufficient continuity and thickness to obstruct fluid displacement there through, volume capacity to permit the liquid to be displaced into the at least one eye drop bottle and flexibility and suppleness for digital manipulation; a tray comprising a cavity for each at least one eye drop bottle and one cavity for each associated eye drop vessel cap, said eye drop vessel cavity comprising shape and dimensions by which a bottle is securely held from displacement during transport and capping and said cap cavity comprising shape and dimensions by which a cap is securely held during transport, but forcibly releasable by digital manipulation. the at least on bottle comprising an open orifice into which liquid is dispensed and a cap interface which assures a sterility maintaining enclosures when a cap is affixed thereto; the cap associated with the at least one bottle comprising a compatible interface for the at least one bottle and an exterior surface modified by material that increases friction between cap and bag to permit digital manipulation of said cap; and a filter appliance comprising a first filter component comprising a pair of opposing extended length communicating conduits providing a fluid passageway for liquid dispensing, one of said conduits securely and permanently affixed to said bag to provide the only passageway into the bag when sealed.
5. A portable convenience kit apparatus for preparing autologous blood serum eye drops according to claim 4 wherein said filter appliance comprises a second filter component disposed upstream from said first filter component and so aligned with the first filter component that liquid flow is cascaded through both filters such that the second filter component traps and holds material so filtered and securely, but releasibly interconnected to said first filter for removal and replacement such that values of concentration of filterable particulates, nature of particulates to clog a filter and volume of dispensed liquid do not diminish effective duration of kit effectiveness.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
[0089] Reference is now made to the embodiments illustrated in
[0090] This inventive method is specifically dedicated to preparing autologous blood serum eye drops. While inventive properties disclosed may be applied throughout a wide variety of applications, the following description is singly focused on eye drop production.
Kit Preparation Steps
[0091] In
[0092] Reference is now made to
[0093] However, filtering of biological materials, such as serum, yields a wide variety of particles and other separated products which must be retained within the filter component to produce a filtered product sterilized to the predetermined SAL. The unpredictable nature and bulk can clog to produce sufficient obstruction to flow that an undesirable pressure is required to continue dispensing through filter component 60. Such obstruction of filter component 60 is catastrophic to device such as kit 10, which depends upon continued flow for proper performance. For this reason, a second filter component 60 is securely, but releasibly affixed to filter component 60 to cascade flow through both filters, as seen in
[0094] Reference is made to
[0095] As seen in
[0096] Also as seen in
[0097] Referring once more to
[0098] Selection of an effective eye drop bottle is critical to the safety and effectiveness of the instant invention. As such, the eye drop bottle must be able to be securely capped and closed to preserve sterility while still being disposed within bag 20. Also, because a prolonged period of time (e.g. four to six weeks) may pass from time of mixing and bottle filling until use, a desired product SAL must be maintained until use. In addition, as the eye drops are used at a prescribed rate, eye drop accuracy and precision is important. For this reason, an eye drop bottle (called Novelia (Novelia)) commercially available from Nemera, an international company originated in France, is preferred for use in products made by the instant invention. Nemera states the following concerning Novelia: [0099] Preservatives have been shown to be harmful to the eye and can lead patients to discontinue or skip treatment to avoid irritation and discomfort. The new multidose ophthalmic packaging Novelia avoids the need for preservatives in the drug by preventing contamination of unpreserved formulations. Novelia represents a major innovation in ophthalmic drug delivery by providing a preservative free alternative for chronic treatments in a patient friendly package. Novelia has been well accepted by patients in over 45 countries worldwide, including U.S., European, Latin American and Asian countries. It is used for packaging drug products as well as medical devices. The key benefit for patients is that it can be used as a classic multidose eyedropper. This device is able to calibrate droplets, which improves compliance. Its blue tip allows better precision when targeting the eye and bottles are easy to squeeze. Novelia is also more sustainable and affordable than unit-doses, and easier to carry. For ophthalmic pharmaceutical companies, Novelia offers major advantages: [0100] 30% controlled and safe thanks to patented PureFlow technology [0101] Functional with emulsions, suspensions and solution up to high viscosities [0102] Compatible with most existing filling lines (screw cap) [0103] The key requirement for such a device is microbiological sterility; Novelia has been tested and confirmed for content sterility and drop non-contamination for treatment duration (90 days). Novelia represents a major innovation in ophthalmic drug delivery devices by providing patients with a preservative free alternative for chronic treatments, with a patient-friendly package.
[0104] Reference is now made to
[0105] Cap 6, seen in
[0106] Reference is now a made to
[0107] To complete kit 10 assembly, tray 2 filled with bottles 4 and caps 6 is displaced into bag 20 as seen in
Eye Drop Preparation Steps
[0108] Blood is preferably accessed from a patient for preparing autologous blood eye drops; using Becton Dickinson Vacutainers, samples of which are commonly numbered 150 and seen in
[0109] Items which are provided as part of a larger kit are seen in
[0110] 1. A first conventional medical syringe 200 which is specified to have a capacity for accessing and containing the total liquid volume of all vessels 108 of bottles 4 in convenience kit 10.
[0111] 2. A second medical syringe 210 having the same liquid volume as syringe 200 and having a female/female fitting 212 affixed thereto.
[0112] 3. A Vacutainer access barrel 220.
[0113] 4. A plurality of conventional pre-filled normal saline syringes, generally numbered 230.
Each of items listed in 1-3, above, can be provided clean (as opposed to sterile) because all fluid which contacts these items is sterilized upon being dispensed through pathway 70 of filter component 60 into bag 20. For the same reasons, filter component 60 can be provided clean. For safety, prefilled syringes 230 should be pre-sterilized.
Preparation for filling bottles 4 involves:
[0114] 1. Prescribing a ratio of serum to saline to be mixed and form a desired mixture which is used as autologous blood eye drops.
[0115] 2, Following conventional procedures for: [0116] a. Drawing a prescribed volume of blood from a patient (preferably into evacuated tubes (e.g. Becton Dickinson Vacutainers), generally numbered 150, as seen in
[0118] 3. Using conventionally provided indicia (not shown in
[0119] 4. Referencing the prescribed saline/serum ratio, determining the amount of saline which must be added to the acquired blood volume to formulate each predetermined dose. Two methods for determining saline volume are currently preferred. However, other methods may be used within the scope of the instant invention. A first method is via a chart 242 such as the one seen, by example, in
mLsal=mLser (100% ser)/(% ser)
[0120] 5. Drawing determined required dose volume of saline (mLsal) into syringe 220 (see
[0121] 6. Affixing syringe 200 to communicate with syringe 210 as seen in
[0122] 7. Detaching filled syringe from fitting 212.
[0123] 8. Acquiring kit 10, which may be disposed as seen in
[0124] 9. Then, affixing, as seen in
[0125] 10. Capping each bottle 4. Once each bottle 4 is filled with a prescribed dose sterilized to a predetermined SAL, perhaps the most important step still remains, capping and sealing each bottle 4 for delivering bottles into an open environment would otherwise likely detrimentally affect SAL of bottle content. To cap each bottle, each cap 6 (see
[0126] 11. Providing a protected product for use outside bag 20. Once all bottles 4 are filled and capped, bag 20 is accessed for delivering eye drops to a patient, additional care should be provided for, while the product is sterile to a given SAL, the product contains material which is life based. To aid in maintaining at a predetermined SAL, it is highly recommended that a means for keeping eye drop liquids at a low temperature throughout transport and storage. For this purpose, an insulated bag 300 and an associated ice pack 310 (seen in
[0127] The invention may be embodied in many other specific forms without departing from the spirit or essential characteristics thereof. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.