Circuit body for vehicle
10800361 ยท 2020-10-13
Assignee
Inventors
- Masashi Nakamura (Tochigi, JP)
- Masahiro Furukawa (Tochigi, JP)
- Satoshi ENOMOTO (Tochigi, JP)
- Akiyoshi Kanazawa (Tochigi, JP)
Cpc classification
H01B7/0853
ELECTRICITY
B60R16/0215
PERFORMING OPERATIONS; TRANSPORTING
B60R16/03
PERFORMING OPERATIONS; TRANSPORTING
H02G3/00
ELECTRICITY
International classification
B60R16/02
PERFORMING OPERATIONS; TRANSPORTING
H02G3/04
ELECTRICITY
H02G3/00
ELECTRICITY
Abstract
A circuit body for a vehicle is wired on a vehicle body of the vehicle for performing supply of electric power to an electrical component and communication of various communication signals with the electrical component. The circuit body includes: a plurality of control boxes separately disposed on the circuit body and capable of controlling input and output of at least one of the electric power and the communication signal; a trunk line harness connecting one of the plurality of control boxes and another of the plurality of control boxes; and a branch line harness connecting the control box and the electrical component. The circuit body has a loop structure in which at least part of the plurality of control boxes are annularly connected via the trunk line harness.
Claims
1. A circuit body for a vehicle which is wired on a vehicle body of the vehicle for performing supply of electric power to electrical components and communication of various communication signals with the electrical components, the circuit body comprising: a plurality of control boxes separately disposed and configured to control input and output of at least one of the electric power and the communication signal; a plurality of trunk line harnesses, each of the trunk line harnesses is connected to and terminates at a respective pair of the control boxes; and a plurality of branch line harnesses, each of the branch line harnesses being configured to connect a corresponding one of the control boxes to a corresponding one of the electrical components, wherein each of the trunk line harnesses is connected to and terminates at the respective pair of control boxes such that the circuit body has a loop structure in which at least part of the plurality of control boxes are annularly connected via the trunk line harnesses, wherein each of the control boxes includes a plurality of connector accommodation holes, and wherein at least one of the plurality of connector accommodation holes has a different size from another one of the plurality of connector accommodation holes such that the size of the plurality of connector accommodation holes corresponds to a magnitude of current configured to flow through at least one of the plurality of trunk line harnesses and at least one of the plurality of branch lines harnesses connected thereto.
2. The circuit body for a vehicle according to claim 1, wherein each of the trunk line harnesses comprises a power line for transmitting electric power and a communication line for transmitting a communication signal.
3. A circuit body for a vehicle which is wired on a vehicle body of the vehicle for performing supply of electric power to electrical components and communication of various communication signals with the electrical components, the circuit body comprising: a plurality of control boxes separately disposed and configured to control input and output of at least one of the electric power and the communication signal; a plurality of trunk line harnesses, each of the trunk line harnesses is connected to and terminates at a respective pair of the control boxes; and a plurality of branch line harnesses, each of the branch line harnesses being configured to connect a corresponding one of the control boxes to a corresponding one of the electrical components, wherein the plurality of control boxes comprises a first control box to be disposed in an engine room of the vehicle and a second control box to be disposed in a passenger compartment of the vehicle, and one of the trunk line harnesses that terminates at the first control box and the second control box extends through a member having a tubular shape, wherein a wall is interposed between the engine room and the passenger compartment, the wall having a through hole, wherein the member is configured to be inserted and fixed to the through hole, and wherein only one of the plurality of trunk line harnesses connects at least one of the plurality of trunk line harnesses disposed at a right side of the vehicle body with at least one of the plurality of trunk line harnesses disposed at a left side of the vehicle body.
4. The circuit body for a vehicle according to claim 3, wherein the member is a grommet.
5. The circuit body for a vehicle according to claim 3, wherein each of the trunk line harnesses comprises a power line for transmitting electric power and a communication line for transmitting a communication signal.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
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(9)
(10)
DETAILED DESCRIPTION
First Embodiment
(11) Hereinafter, a circuit body (wire harness 1) for a vehicle according to a first embodiment of the invention will be described with reference to
(12) As illustrated in
(13) The electrical connection box 10 has a plurality of connector accommodation holes 11 (see
(14) Each electrical connection box 10 incorporates a microcomputer (not illustrated). Each electrical connection box 10 refers to ID information possessed by the other electrical connection box 10 and the electrical component 40 connected via the trunk line harness 20 and the branch line harness 30 using the microcomputer, thereby identifying the other electrical connection box 10 and the electrical component 40 connected thereto.
(15) Further, each electrical connection box 10 can control the electrical components 40 connected thereto using the microcomputer or the like based on sensor signals, operation signals, and the like transmitted from other electrical connection boxes 10 and the electrical components 40 connected via the trunk line harness 20 and the branch line harness 30. Further, when two or more other electrical connection boxes 10 are connected via two or more trunk line harnesses 20, each electrical connection box 10 is able to relay the transmission of sensor signals, operation signals, and the like to and relay the transmission of electric power between the two or more other electrical connection boxes 10.
(16) As illustrated in
(17) As illustrated in
(18) The insulator 21b of the power supply line 21 and the insulator 22c of the communication line 22 are integrally connected to each other over the entire region in an extending direction of the trunk line harness 20 by a connecting portion 24 made of resin. The connector 23 is provided with a plurality of terminals (not illustrated) electrically connected to the conductor wire 21a and the pair of electric wires 22a. The pair of connectors 23 located at both ends of the trunk line harness 20 are respectively inserted and connected to the connector accommodation holes 11 of the adjacent electrical connection boxes 10. Therefore, the adjacent electrical connection boxes 10 are electrically connected by the trunk line harness 20 so that power transmission and multiplex communication can be performed between the adjacent electrical connection boxes 10.
(19) As illustrated in
(20) As illustrated in
(21) The insulator 31b of the power supply line 31 and the insulator 32c of the communication line 32, and the insulator 32c of the communication line 32 and the insulator 33b of the ground wire 33 are integrally connected over the entire region in the extending direction of the branch line harness 30 such that the power supply line 31, the communication line 32, and the ground wire 33 are aligned in a width direction. The connector 34 is provided with a plurality of terminals (not illustrated) electrically connected to the conductor wire 31a, the pair of electric wires 32a, and the conductor wire 33a. The connector 34 located at one end of the branch line harness 30 is inserted and connected to the connector accommodation hole 11 of the electrical connection box 10, and the connector 34 located at the other end of the branch line harness 30 is inserted and connected to the connector accommodation hole (not illustrated) of the electrical component 40. Therefore, the electrical connection box 10 and the electrical component 40 are electrically connected by the branch line harness 30, and thus power transmission and multiplex communication become possible between the electrical connection box 10 and the electrical component 40.
(22) In the example illustrated in
(23) Specifically, in the example illustrated in
(24) Here, the V-type branch line harnesses 30 illustrated in
(25) The electrical connection boxes 10a and 10c are connected by the trunk line harness 20a. The electrical connection boxes 10b and 10d are connected by the trunk line harness 20b. The electrical connection boxes 10c and 10d are connected by the trunk line harness 20c. The electrical connection boxes 10c and 10e are connected by the trunk line harness 20d. The electrical connection boxes 10d and 10f are connected by the trunk line harness 20e. The electrical connection boxes 10e and 10f are connected by the trunk line harness 20f. The electrical connection boxes 10f and 10g are connected by the trunk line harness 20g. The electrical connection boxes 10e and 10h are connected by the trunk line harness 20h. The electrical connection boxes 10f and 10i are connected by the trunk line harness 20i. The electrical connection boxes 10h and 10i are connected by the trunk line harness 20j.
(26) In particular, each of the trunk line harnesses 20d and 20e is inserted through a through hole provided in a dash panel 4 of the vehicle body 2. Specifically, grommets 3 (exterior member) through which the trunk line harnesses 20d and 20d are respectively inserted are respectively fixed to the through holes, whereby an engine room 5 and a passenger compartment 6 interposing the dash panel 4 therebetween are partitioned in a liquid-tight manner.
(27) In the example illustrated in
(28) when the electrical component 40 among the plurality of electrical components 40, such as the electrical component 40 which is difficult to provide the ground point in the vicinity thereof or the electrical component 40 which is covered with a housing made of resin, is difficult to be grounded to the vehicle body 2, it is also possible to ground the electrical connection box 10 connected to the electrical component 40 via the branch line harness 30 (
(29) As a result, it is not necessary to provide a ground wire to the trunk line harness 20 connecting the electrical connection boxes 10 to ground the plurality of electrical connection boxes 10. Therefore, in the wire harness 1, there is no ground wire in the trunk line harness 20. As described above, the plurality of trunk line harnesses 20 include relatively long one. Therefore, the total extending length of the ground wire as the entirety of the wire harness 1 can be greatly shortened as compared with an aspect in which ground wires are provided for all of the plurality of trunk line harnesses 20 connecting the electrical connection boxes 10. Thus, the weight of the wire harness 1 can be reduced and the size thereof can be reduced. Further, by drastically shortening the total extending length of the ground wire, the extent that noise is applied to the wire harness 1 due to the fact that the ground wire functions as an antenna can also be greatly reduced.
(30) In the example illustrated in
(31) Therefore, even when an abnormality such as disconnection occurs in a part of the trunk line harness 20, it is easy to secure a detour route. Therefore, the wire harness 1 can greatly enhance the redundancy of the system using the wire harness 1.
(32) Hereinafter, the plurality of the connector accommodation holes 11 included in the electrical connection box 10 will be described with reference to
(33) In the example illustrated in
(34) In the example illustrated in
(35) Further, as described above, the electrical connection box 10 can identify a connection destination by referring to the ID information of the connection destination of the connected sub-harness using the microcomputer incorporated therein. In other words, it has connection compatibility. Therefore, when a plurality of connectors of the sub-harnesses having the same size are connected to a plurality of corresponding connector accommodation holes 11 having the same size, it is possible to identify each of the connection destinations and form a desired circuit regardless of which one of the connectors is connected to any of the connector accommodation holes 11. As a result, compared with an aspect in which the connector accommodation holes 11 are respectively designated to be connected to respective connectors, it is possible to greatly reduce the worker's burden when the connector of the sub-harness is connected to the connector accommodation hole 11.
(36) Next, an example of a manufacturing method of the wire harness 1 described above will be described with reference to the drawings.
(37) First, as illustrated in
(38) In a case of the former (one electric wire), for example, the trunk line harness 20 can be configured by collectively extruding the power supply line 21 and the communication line 22 to provide the connecting portion 24 while the power supply line 21 and the communication line 22 are covered with the insulator 21b and the insulator 22c. On the other hand, in a case of the latter (separate electric wires), as illustrated in
(39) Next, as illustrated in
(40) Then, as illustrated in
(41) Compared with a circuit configuration in which a power supply and an electrical component are connected, in principle, one to one as similar to the circuit body of the related art described above, the manufacturing process of the wire harness 1 can be simplified by such a manufacturing method, and thus the productivity of the wire harness 1 is improved. Further, for example, it is also possible to further improve the productivity by integrating the branch line harness 30 for each area on the vehicle body or the like.
Second Embodiment
(42) Hereinafter, a circuit body (wire harness 1A and wire harness 1B) for a vehicle according to a second embodiment of the invention will be described with reference to
(43) The wire harnesses 1A and 1B according to the second embodiment differ from the wire harness 1 illustrated in
(44)
(45) The branch line harness 30 for the right-side steering wheel corresponds to the vehicle body 2A of the right-side steering wheel specification, and the electrical component 40o around a steering wheel and the electrical component 40n around a head-up display are connected to an electrical connection box 10e provided on the right side in the vicinity of an instrument panel of the vehicle body 2A via the branch line harnesses 30a. Therefore, it is possible to connect the electrical component 40o and the electrical component 40n to the electrical connection box 10e at a shorter distance as compared with the example of
(46)
(47) The branch line harness 30 for the left-side steering wheel corresponds to the vehicle body 2B of the left-side steering wheel specification, and the electrical component 40o around a steering wheel and the electrical component 40n around a head-up display are connected to an electrical connection box 10f provided on the left side in the vicinity of an instrument panel of the vehicle body 2B via the branch line harnesses 30b. Therefore, as similar to
(48) In the examples illustrated in
(49) Next, an example of a manufacturing method of the wire harness 1A or the wire harness 1B described above will be described with reference to the drawings.
(50) First, as illustrated in
(51) Next, as illustrated in
(52) Then, as illustrated in
(53) It is possible to simplify the manufacturing process of the wire harness 1A for a vehicle with a right-side steering wheel specification and the wire harness 1B for a vehicle with a left-side steering wheel specification with such a manufacturing method, and thus the productivity thereof is improved. Further, parts having a common structure can be used regardless of those specifications, and thus versatility is high. Therefore, practically, it is possible to deal with the difference in specifications depending on the steering wheel position simply by selecting the branch line harness 30a with the right-side steering wheel specification or the branch line harness 30b with the left-side steering wheel specification.
(54) When a loop circuit is configured in the circuits of
Other Embodiments
(55) The invention is not limited to the embodiments described above and various modification examples can be adopted within the scope of the invention. For example, the invention is not limited to the embodiments described above and can be appropriately modified, improved, and the like. In addition, materials, shapes, dimensions, numbers, placement locations, and the like of constituent elements in the embodiments described above are arbitrary as far as the invention can be achieved and are not limited thereto.
(56) For example, in the first and second embodiments, the electrical component 40 has ID information. However, instead of the electrical component 40, the connector provided at the end of the branch line harness 30 may have the ID information.
(57) Furthermore, in the first and second embodiments, the branch line harness 30 has the ground wire 33 (see
(58) In the first and second embodiments, each of the trunk line harness 20 and the branch line harness 30 has only one power supply line 31 (see
(59) In the first and second embodiments, the trunk line harness 20 does not have the ground wire 33 and has only the power supply line 31 and the communication line 32 (see
(60) Further, the electrical connection box 10 may be configured to have an antenna capable of wireless communication with the outside in addition to the various functions described above such that it is possible to process various kinds of information exchanged with the outside and to transmit and receive the information via the communication line 32.
(61) Here, the features of the circuit body for a vehicle according to one or more embodiments of the invention described above are briefly summarized and listed in the following (1) to (3).
(62) (1) A circuit body (1) for a vehicle which is wired on a vehicle body of the vehicle for performing supply of electric power to an electrical component (40) and communication of various communication signals with the electrical component, the circuit body including:
(63) a plurality of control boxes (10) separately disposed on the circuit body and capable of controlling input and output of at least one of the electric power and the communication signal;
(64) a trunk line harness (20) connecting one of the plurality of control boxes and another of the plurality of control boxes; and
(65) a branch line harness (30) connecting the control box and the electrical component,
(66) wherein the circuit body has a loop structure in which at least part of the plurality of control boxes are annularly connected via the trunk line harness (20).
(67) (2) The circuit body for a vehicle according to (1) described above,
(68) wherein the trunk line harness (20) is provided as one electric wire integrating a power line (21) for transmitting electric power and a communication line (22) for transmitting a communication signal.
(69) (3) A circuit body (1) for a vehicle which is wired on a vehicle body of the vehicle for performing supply of electric power to an electrical component (40) and communication of various communication signals with the electrical component, the circuit body including:
(70) a plurality of control boxes (10) separately disposed on the circuit body and capable of controlling input and output of at least one of the electric power and the communication signal;
(71) a trunk line harness (20) connecting one of the plurality of control boxes and another of the plurality of control boxes; and
(72) a branch line harness (30) connecting the control box and the electrical component,
(73) wherein the trunk line harness which connects at least one of the plurality of control boxes to be disposed in an engine room (5) of the vehicle and at least one of the control boxes to be disposed in a passenger compartment (6) of the vehicle is covered with an exterior member (3) having a tubular shape.