Thin film transistor including high-dielectric insulating thin film and method of fabricating the same
10797149 ยท 2020-10-06
Assignee
Inventors
Cpc classification
H01L21/02282
ELECTRICITY
H01L21/02192
ELECTRICITY
H01L29/517
ELECTRICITY
H01L21/02194
ELECTRICITY
H01L21/02205
ELECTRICITY
H01L29/7869
ELECTRICITY
International classification
H01L29/49
ELECTRICITY
H01L21/02
ELECTRICITY
H01L29/786
ELECTRICITY
Abstract
Disclosed are a thin film transistor including a substrate and a gate electrode, a gate insulating film, a semiconductor layer, a source electrode, and a drain electrode formed on the substrate and a method of fabricating the thin film transistor, wherein the gate insulating film is made of a high dielectric ternary material, A.sub.2-XB.sub.XO.sub.3, wherein A is any one selected from the group consisting of aluminum, silicon, gallium, germanium, neodymium, gadolinium, vanadium, lutetium, and actinium, B is any one selected from the group consisting of yttrium, lanthanum, zirconium, hafnium, tantalum, titanium, vanadium, nickel, silicon, and ytterbium, and A is an element different from B. The gate insulating film may be formed through a solution process, and a high-quality insulating film may be obtained through heat treatment at low temperature.
Claims
1. A thin film transistor comprising: a semiconductor layer; a source electrode and a drain electrode electrically contacting with the semiconductor layer; a gate electrode positioned over or under the semiconductor layer; and a gate insulating film positioned between the semiconductor layer and the gate electrode, made of Al.sub.2-XY.sub.XO.sub.3, and having a higher dielectric constant than SiO.sub.2, wherein x is 1.6 to 1.82.
2. The thin film transistor of c1aim 1, wherein x is 1.78 to 1.82.
3. The thin film transistor of claim 1, wherein the gate insulating film has a thickness of 30 nm to 40 nm.
4. The thin film transistor of claim 1, wherein the semiconductor layer is an oxide semiconductor layer.
5. The thin film transistor of claim 4, wherein the semiconductor layer includes at least any one of InZnO, InGaZnO, ZnO, ZnSnO, InSnO, InZnSnO, HfInZnO, ZrZnSnO, and HfZnSnO.
6. A method of fabricating a thin film transistor including a semiconductor layer, a source electrode and a drain electrode electrically contacting with the semiconductor layer, a gate electrode positioned over or under the semiconductor layer, and a gate insulating film positioned between the semiconductor layer and the gate electrode, comprising: mixing a precursor of element A and a presursor of element B with a dispersion medium to prepare a gate insulating film solution, applying the gate insulating film solution on the gate electrode or the semiconductor layer, and heat-treating the applied gate insulating film solution to form a gate insulating film which is made of Al.sub.2-XY.sub.XO.sub.3, and having a higher dielectric constant than SiO.sub.2, wherein x is 1.6 to 1.82.
7. The method of fabricating a thin film transistor of claim 6, wherein the precursors of elements Al and Y are a nitrate hydrate thereof.
8. The method of fabricating a thin film transistor of claim 6, wherein the dispersion medium is any one or more selected from isopropanol, 2-methoxyethanol, dimethylformamide, ethanol, deionized water, methanol, acetyl acetone, and acetonitrile.
9. The method of fabricating a thin film transistor of claim 6, wherein a molar ratio of the precursor of element Y with respect to 1 mole of the precursor of element Al is 0.25 to 12.
10. The method of fabricating a thin film transistor of claim 9, wherein a molar ratio of the precursor of element Y with respect to 1 mole of the precursor of element Al is 1 to 10.
11. The method of fabricating a thin film transistor of claim 10, wherein a molar ratio of the precursor of element Y with respect to 1 mole of the precursor of element Al is 8 to 10.
12. The method of fabricating a thin film transistor of claim 6, wherein, in the step of heat-treating the applied gate insulating film solution, the heat treatment is performed at 250 C. to 400 C.
13. The method of fabricating a thin film transistor of claim 6, wherein, in the step of heat-treating the applied gate insulating film solution, ultraviolet light is irradiated while performing the heat treatment.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Example embodiments of the present invention will become more apparent by describing example embodiments of the present invention in detail with reference to the accompanying drawings, in which:
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DESCRIPTION OF EXAMPLE EMBODIMENTS
(9) Embodiments of the present invention are disclosed in detail with reference to the accompanying drawings.
(10) While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the invention to the particular forms disclosed, but on the contrary, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
(11) It will be understood that when a layer, an area, or a substrate is referred to as being on another layer, area, or substrate, it can be directly on the other layer, area, or substrate or an intervening layer, area, or substrate may be present therebetween.
(12) It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, components, layers, and/or regions, these elements, components, layers, and/or regions should not be limited by these terms.
Example Embodiments
(13) Hereinafter, a thin film transistor according to an embodiment of the present invention is described.
(14)
(15) Referring to
(16) The substrate 110 may be made of various known materials. The substrate 110 may be, without being limited to, any one of a silicon substrate, a metal substrate, a glass substrate, a sapphire substrate, a quartz substrate, or a polymer substrate such as a polyethersulfone (PES) substrate, a polyethylene terephthalate (PET) substrate, a polyethylene naphthalate (PEN) substrate, a cyclic olefin copolymer (COC) substrate, a polyimide (PI) substrate, and a polydimethylsiloxane (PDMS) substrate. When the substrate 110 is made of a conductive material such as silicon or a metal, the gate insulating film 130 may be formed on a surface of the substrate 110 and the substrate 110, instead of the gate electrode 120, may be used as a back gate.
(17) The gate electrode 120, the source electrode 150, and the drain electrode 160 may be made of any material with high conductivity, which has been generally used as an electrode, without specific limitation. The gate electrode 120 may include, without being limited to, any one of Ni, Cu, Zn, Au, Ag, Pt, Al, Ti, Pd, Cr, and alloys thereof.
(18) The gate insulating film 130 may a ternary gate insulating film made of A.sub.2-XB.sub.XO.sub.3 which is a ternary material with a higher dielectric constant than SiO.sub.2. In A.sub.2-XB.sub.XO.sub.3, A may be a material with an element size similar to that of aluminum and a large band gap to improve band gap characteristics of the ternary gate insulating film. For example, A may be any one selected from the group consisting of aluminum, silicon, gallium, germanium, neodymium, gadolinium, vanadium, lutetium, and actinium. B may be a material belonging to the same group as yttrium or having an element size similar to that of yttrium so that A atoms are arranged in gaps between B atoms having a larger atomic radius when mixed with element A to increase compactness of a thin film. For example, B may be any one selected from the group consisting of yttrium, lanthanum, zirconium, hafnium, tantalum, titanium, vanadium, nickel, silicon, and ytterbium. A may be an element different from B, and x may be 0.4 to 1.85. When x is less than 0.4, interfacial characteristics of the gate insulating film 130 are deteriorated, whereby the thin film transistor exhibits low carrier mobility and a dielectric constant is reduced to 12 or less. On the other hand, when x is greater than 1.85, a grain boundary of the gate insulating film 130 increases, whereby surface roughness increases. In addition, a leakage current increases, whereby an on/off ratio of a thin film transistor sharply deteriorates.
(19) The gate insulating film 130 may have a thickness of 30 nm to 40 nm.
(20) The semiconductor layer 140 may include at least any one of InZnO, InGaZnO, ZnO, ZnSnO, InSnO, InZnSnO, HfInZnO, ZrZnSnO, and HfZnSnO.
(21) Portions of both ends of the semiconductor layer 140 are in electrical contact with the source electrode 150 and the drain electrode 160, respectively. The source electrode 150 and the drain electrode 160 may be formed on portions of both ends of the semiconductor layer 140 to form an inverted staggered structure as shown in
(22)
(23) Components of
(24) Referring to
(25) The thin film transistor shown in
(26)
(27) Referring to
(28) The gate insulating film 130 is formed on the gate electrode 120 (S2).
(29) The gate insulating film 130 may be formed by applying a gate insulating film solution, which has been prepared by mixing a precursor of element A and a precursor of element B with a dispersion medium, on the gate electrode 120, followed by heat treatment. The precursors of elements A and B may be nitrate hydrates of A and B, respectively. The dispersion medium may be any one or more selected from isopropanol, 2-methoxyethanol, dimethylformamide, ethanol, deionized water, methanol, acetyl acetone, and acetonitrile. The precursor of element B may be mixed in a molar ratio of 0.25 to 12 with respect to 1 mole of the precursor of element A. This molar ratio is the same as a ratio of x to 2-x in A.sub.2-xB.sub.xO.sub.3 that is a composition of a completed thin film. When a molar ratio of the precursor of element B is less than 0.25, interfacial characteristics of the gate insulating film 130 are deteriorated, thereby exhibiting low carrier mobility and a low dielectric constant of 12 or less. On the other hand, a molar ratio of the precursor B is greater than 12, a grain boundary of the gate insulating film 130 increases, whereby surface roughness increases. In addition, leakage current increases, whereby an on/off ratio of a thin film transistor is sharply decreased. In order for the precursors of elements A and B to be well mixed with the dispersion medium, the gate insulating film solution may further include nitric acid.
(30) The gate insulating film solution may be applied on the gate electrode 120 using any one known solution process such as spin coating, bar coating, dip coating, nanoimprinting, and inkjet printing.
(31) The applied gate insulating film solution may be subjected to pre-baking at 100 C.
(32) The applied gate insulating film solution may be heat-treated at 250 C. to 400 C. to remove impurities, thereby forming a high-quality thin film. When the heat treatment is performed at less than 250 C., the dispersion medium and other impurities are not completely volatilized, whereby the properties of the gate insulating film are deteriorated. On the other hand, when the heat treatment is performed at greater than 400 C., a plastic or glass substrate, which are vulnerable to high temperature, cannot be used.
(33) Upon heat treatment of the gate insulating film solution, ultraviolet light may be selectively irradiated to break metal-oxygen bonds and recombine the same again, thereby forming a high-quality gate insulating film.
(34) The semiconductor layer 140 is formed on the gate insulating film 130. The semiconductor layer 140 may be formed, without being limited to, using a known metal deposition method such as sputtering, chemical vapor deposition, thermal evaporation, physical vapor deposition, or a solution process. When the semiconductor layer 140 is formed by a solution process, any one known solution process such as spin coating, bar coating, dip coating, nanoimprinting, and inkjet printing, as with the gate insulating film 130, may be used.
(35) The source and drain electrodes 150 and 160 are formed on the semiconductor layer 140. The source electrode 150 and the drain electrode 160 are spaced from each other by a portion of the semiconductor layer 140 used as an active region. The source electrode 150 and the drain electrode 160 may be formed, without being limited to, using a known metal deposition method such as sputtering, chemical vapor deposition, thermal evaporation, physical vapor deposition, or a solution process.
(36) Upon fabrication of the top gate-type thin film transistor shown in
(37) Experimental Example: Thin film transistor including aluminum yttrium oxide gate insulating film
(38) A molar ratio of an aluminum nitrate nonahydrate to an yttrium nitrate hexahydrate was adjusted, and the aluminum nitrate nonahydrate and yttrium nitrate hexahydrate was mixed with a 2-methoxyethanol dispersion medium, thereby preparing a gate insulating film solution. A p-type-doped silicon wafer was subjected to UV surface treatment for 30 minutes using a UVO cleaner (=254 nm, 185 nm) to convert a hydrophobic surface thereof into a hydrophilic state. Subsequently, the silicon wafer was spin-coated with the gate insulating film solution. The spin coating was performed at 3000 rpm for 30 seconds, and pre-baking was performed at 100 C. for 5 minutes, followed by heat-treating at 400 C. for 1 hour in a box furnace. A surface of the heat-treated thin film was irradiated with UV for 30 minutes using a UVO cleaner, as described above, in order to be converted into a hydrophilic state, and the above process was repeated three times to laminate a thin film to a thickness of 30 nm to 40 nm. Under an atmosphere wherein a ratio of an oxygen gas to a total gas flow rate is 10%, an indium zinc oxide semiconductor layer was laminated to a thickness of 30 nm. Using a metal shadow mask, an ITO source electrode and drain electrode with a width of 100 m and a length of 150 m were formed on both ends of the semiconductor layer. Heat treatment was performed at 400 C. for 1 hour, thereby fabricating a thin film transistor.
(39) TABLE-US-00001 TABLE 1 .sub.sat/.sub.in SS (V/ Vth Cap K Al:Y Al.sub.2xY.sub.xO.sub.3 (cm.sup.2/Vs) decade) (V) Ion/off Thickness (nF/cm.sup.2) (dielectric) 1 Al Al.sub.2O.sub.3 44.4 0.11 0.5 2.5 10.sup.6 37.00 nm 11.5 1.0 2 Al:Y = 4:1 Al.sub.1.6Y.sub.0.4O.sub.3 47.7 0.23 1.37 1.0 10.sup.6 34.70 nm 12.2 0.5 3 Al:Y = 1:1 Al.sub.1Y.sub.1O.sub.3 58.7 0.20 1.49 1.7 10.sup.6 37.00 nm 419 16.5 1.1 4 Al:Y = 1:4 Al.sub.0.4Y.sub.1.6O.sub.3 52.9 0.19 0.51 3.6 10.sup.6 37.00 nm 443 19.2 1.2 5 Al:Y = 1:6 Al.sub.0.29Y.sub.1.71O.sub.3 54.1 0.21 0.80 5.0 10.sup.6 37.68 nm 394 16.6 6 Al:Y = 1:8 Al.sub.0.22Y.sub.1.78O.sub.3 52.4 0.10 0.78 1.0 10.sup.7 36.61 nm 399 16.7 7 Al:Y = 1:10 Al.sub.0.18Y.sub.1.82O.sub.3 46.6 0.07 0.65 1.7 10.sup.7 39.95 nm 424 19.3 8 Al:Y = 1:12 Al.sub.0.15Y.sub.1.85O.sub.3 48.5 0.31 0.92 10.sup.6 40.00 nm 429 19.5 9 Y Y.sub.2O.sub.3 60.8 0.3 0.6 10.sup.4 40.00 nm 16
(40) Table 1 shows the properties of thin film transistors fabricated by varying a molar ratio of an aluminum precursor to an yttrium precursor. Experimental Examples 2 to 8 correspond to thin film transistors fabricated according to the present invention, and Experimental Examples 1 and 9 correspond to comparative examples fabricated for comparison.
(41) Referring to Table 1, thin films fabricated by varying a molar ratio of an aluminum precursor to an yttrium precursor may be represented by Al.sub.2-xY.sub.xO.sub.3. Here, a ratio of 2-x to x is the same as a ratio of the aluminum precursor to the yttrium precursor. When x is 0.4 to 1.85, a high dielectric constant of 12 or more and a current on/off ratio of 1.010.sup.6 or more can be confirmed.
(42) In particular, it can be confirmed that, when x is 1 to 1.82, a current on/off ratio increases to 1.710.sup.6 or more and a dielectric constant is larger than 16 which is a dielectric constant of an yttrium oxide film.
(43) A current on/off ratio can be high when a leakage current is effectively suppressed. Therefore, it is considered that, when x is 1 to 1.82, a dielectric constant larger than that of an yttrium oxide film is exhibited and leakage current generation due to an increased grain boundary is effectively suppressed.
(44) TABLE-US-00002 TABLE 2 A1:Y at. % 0.1M Al.sub.2xY.sub.xO.sub.3 Al(%) Y(%) O(%) 2 4:1 Al.sub.1.6Y.sub.0.4O.sub.3 21.97 7.32 70.70 3 1:1 Al.sub.1Y.sub.1O.sub.3 14.88 14.54 70.57 4 1:4 Al.sub.0.4Y.sub.1.6O.sub.3 5.54 20.46 73.99 5 1:6 Al.sub.0.29Y.sub.1.71O.sub.3 4.07 22.28 73.66 6 1:8 Al.sub.0.22Y.sub.1.78O.sub.3 3.72 21.47 74.80 7 1:10 Al.sub.0.18Y.sub.1.82O.sub.3 2.75 26.25 71.00
(45) Table 2 shows atomic % of gate insulating films of the thin film transistors of Experimental Examples 2 to 7 fabricated according to the present invention measured by X-ray fluorescence analysis.
(46)
(47) Referring to
(48)
(49) Referring to
(50) Referring to
(51)
(52) Referring to
(53)
(54) Referring to
(55) Referring to
(56) A thin film transistor according to the present invention includes a gate insulating film that includes a ternary high-dielectric material, A.sub.2-XB.sub.XO.sub.3. Here, A can be any one selected from the group consisting of aluminum, silicon, gallium, germanium, neodymium, gadolinium, vanadium, lutetium, and actinium, and B can be any one selected from the group consisting of yttrium, lanthanum, zirconium, hafnium, tantalum, titanium, vanadium, nickel, silicon, and ytterbium.
(57) Aluminum oxide has excellent insulating properties due to a large band gap, but has a dielectric constant of only 9 to 10 at 1 MHz, which may not be advantageous for formation of a thin film for scaling down and low-voltage driving. On the other hand, band gaps of materials with a high dielectric constant, such as hafnium oxide, and zirconium oxide, are small and tend to decrease with an increasing dielectric constant. Therefore, since the gate insulating film of the thin film transistor according to the present invention is fabricated using a ternary high-dielectric material prepared by mixing a material having a high dielectric constant with a material having superior insulating properties, the thin film transistor including the gate insulating film exhibits excellent electrical characteristics. In addition, since the space between large atoms is filled by small atoms by mixing metals having different atomic radii, the density of the thin film increases and the thin film can exhibit a smooth interfacial characteristic.
(58) Since a solution process-based thin film deposition method is used instead of vacuum-based thin film deposition methods, such as sputtering, chemical vapor deposition, and thermal evaporation, upon formation of the gate insulating film, a thin film transistor can be fabricated by a method which is simple and low-cost and provide a high yield.
(59) It will be understood that technical effects of the present invention are not limited to those mentioned above and other unmentioned technical effects will be clearly understood by those skilled in the art from the disclosure above.