High-frequency ceramic board and high-frequency semiconductor element package
10790245 ยท 2020-09-29
Assignee
Inventors
Cpc classification
H01L23/49811
ELECTRICITY
International classification
H01L29/40
ELECTRICITY
H01L23/498
ELECTRICITY
Abstract
A highly reliable high-frequency ceramic board appropriately transmitting signals with high frequencies up to 50 GHz includes a flat ceramic substrate, a pair of ground lines bonded to a peripheral portion of a back surface of the ceramic substrate, a first lead pad electrode bonding the ground lines, at least one pair of signal lines between the ground lines, second lead pad electrodes attached where the signal lines are bonded, and a groove-like recess between the second lead pad electrodes. The pair of signal lines forms a differential transmission line. An interval L.sub.GS between a first edge of the first lead pad electrode and a second edge of a corresponding second lead pad electrode and an interval L.sub.SS between facing second edges satisfy L.sub.SS<2L.sub.GS.
Claims
1. A high-frequency ceramic board, comprising: a flat ceramic substrate; a pair of ground lines bonded to a peripheral portion of a back surface of the ceramic substrate; a first lead pad electrode or a pair of first lead pad electrodes attached where the pair of ground lines is bonded; at least one pair of signal lines bonded between the pair of ground lines; second lead pad electrodes attached where the signal lines are bonded; and wherein a groove-like recess is formed between a pair of the second lead pad electrodes adjacent to one another on the back surface of the ceramic substrate, the pair of signal lines forms a differential transmission line, the pair of second lead pad electrodes are arranged between two parts of the first lead pad electrode or the pair of first lead pad electrodes, each second lead pad electrode has second edges in a longitudinal direction including a second edge facing a first edge of the first lead pad electrode, and the first edge and the second edge facing each other are at least partially parallel to each other, and L.sub.SS<2L.sub.GS, where L.sub.GS is an interval between the first edge and the second edge facing each other, and L.sub.SS is an interval between facing second edges of adjacent ones of the second lead pad electrodes, each signal line has a longitudinal cutout at an end, the longitudinal cutout being bonded to a corresponding one of the second lead pad electrodes at an edge facing the first edge when the ceramic substrate is viewed from above, and the cutout allows a metal brazing material to form a meniscus around the cutout.
2. The high-frequency ceramic board according to claim 1, wherein D<1.5W, where W is a width of each second lead pad electrode, and D is a depth of the recess.
3. The high-frequency ceramic board according to claim 1, wherein the ground lines and the signal lines each have a bend adjacent to the peripheral portion of the ceramic substrate, and the groove-like recess includes a first part having a width X.sub.1 and a second part having a width X.sub.2, such that the first part and the second part are arranged in series between the pair of the second lead pad electrodes, the first part and the second part extending in a extending direction of the pair of the second lead pad electrodes, where 0.1X.sub.1<X.sub.2<X.sub.1.
4. The high-frequency ceramic board according to claim 1, wherein the ground lines and the signal lines each have a bend adjacent to the peripheral portion of the ceramic substrate, and a distance exists from an end of the peripheral portion of the ceramic substrate to the recess.
5. A high-frequency semiconductor element package, comprising: the high-frequency ceramic board according to claim 1; a semiconductor element mounting pad attached on a main surface of the ceramic substrate; and a ceramic frame surrounding the semiconductor element mounting pad and integrally bonded to the main surface of the ceramic substrate.
6. The high-frequency ceramic board according to claim 2, wherein the ground lines and the signal lines each have a bend adjacent to the peripheral portion of the ceramic substrate, and the groove-like recess includes a first part having a width X.sub.1 and a second part having a width X.sub.2, such that the first part and the second part are arranged in series between the pair of the second lead pad electrodes, the first part and the second part extending in a extending direction of the pair of the second lead pad electrodes, where 0.1X.sub.1<X.sub.2<X.sub.1.
7. The high-frequency ceramic board according to claim 2, wherein the ground lines and the signal lines each have a bend adjacent to the peripheral portion of the ceramic substrate, and a distance exists from an end of the peripheral portion of the ceramic substrate to the recess.
8. A high-frequency semiconductor element package, comprising: the high-frequency ceramic board according to claim 2; a semiconductor element mounting pad attached on a main surface of the ceramic substrate; and a ceramic frame surrounding the semiconductor element mounting pad and integrally bonded to the main surface of the ceramic substrate.
9. A high-frequency semiconductor element package, comprising: the high-frequency ceramic board according to claim 3; a semiconductor element mounting pad attached on a main surface of the ceramic substrate; and a ceramic frame surrounding the semiconductor element mounting pad and integrally bonded to the main surface of the ceramic substrate.
10. A high-frequency semiconductor element package, comprising: the high-frequency ceramic board according to claim 4; a semiconductor element mounting pad attached on a main surface of the ceramic substrate; and a ceramic frame surrounding the semiconductor element mounting pad and integrally bonded to the main surface of the ceramic substrate.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(12) A high-frequency ceramic board according to first to fourth embodiments of the present invention, and a high-frequency semiconductor element package including the high-frequency ceramic board according to the embodiments will now be described in detail.
First Embodiment
(13) First, the basic structure of a high-frequency ceramic board according to a first embodiment of the present invention will now be described with reference to
(14)
(15) The high-frequency ceramic board 1A according to the first embodiment will now be described.
(16) As shown in
(17) Further, as shown in
(18) As shown in
(19) The GSSG structure typically includes a virtual ground (G) between the two signal lines (S) 4 in one pair forming one differential transmission line 18. The signal lines (S) 4 and the virtual ground (G) are coupled to each other through an electric field. Thus, when the interval L.sub.SS is smaller than twice the interval L.sub.GS, the electric field coupling between the signal lines (S) 4 and the virtual ground (G) decreases the characteristic impedance around the second lead pad electrodes 6 thus increasing reflection in a high-frequency range. To substantially equalize the strength of the electric field coupling between the second lead pad electrodes 6 and that between the first lead pad electrode 5 and the second lead pad electrode 6, the interval L.sub.SS is to be about twice the interval L.sub.GS.
(20) The high-frequency ceramic board 1A according to the first embodiment includes the second lead pad electrodes 6 arranged closer to each other to have the interval L.sub.SS and the interval L.sub.GS satisfying L.sub.SS<2L.sub.GS. In other words, the high-frequency ceramic board 1A according to the first embodiment has the interval L.sub.GS greater than half the interval L.sub.SS. The greater interval L.sub.GS weakens the electric field coupling between the second lead pad electrode 6 and the first lead pad electrode 5.
(21) In contrast, the smaller interval L.sub.SS may strengthen the electric field coupling between the second lead pad electrodes 6 in the high-frequency ceramic board 1A according to the first embodiment. However, each recess 7a between the second lead pad electrodes 6 can weaken the electric field coupling between the second lead pad electrodes 6 for the ceramic board with the interval L.sub.SS smaller than twice the interval L.sub.GS.
(22) This structure can appropriately reduce a decrease in the characteristic impedance of the second lead pad electrodes 6, and reduce the reflection of high-frequency signals in the second lead pad electrodes 6.
(23) The high-frequency ceramic board 1A according to the first embodiment described above has the interval L.sub.GS and the interval L.sub.SS satisfying L.sub.SS<2L.sub.GS and has the recess 7a between the second lead pad electrodes 6 facing each other. This can thus appropriately adjust the characteristic impedance around the second lead pad electrodes 6 with no recess 7a between the first lead pad electrode 5 and the second lead pad electrode 6. The high-frequency ceramic board 1A according to the first embodiment has intended transmission characteristics for high-frequency signals with frequencies exceeding 40 GHz.
(24) The high-frequency ceramic board 1A according to the first embodiment receives semiconductor elements mounted on its main surface in use. During use of the high-frequency ceramic board 1A, the ceramic substrate 2 can expand with heat generated from the semiconductor elements. As more recesses 7a are formed on the back surface of the ceramic substrate 2 and/or as the total volume of the recesses increases, the ceramic substrate 2 is more likely to crack or break at the recesses 7a.
(25) As shown in
(26) In contrast, the high-frequency ceramic board 1A according to the first embodiment has no recesses 7a between the first and second lead pad electrodes 5 and 6, and is less likely to have a decrease in the strength of the ceramic substrate 2.
(27) In the example shown in
(28) For example, the first lead pad electrodes 5 may be integrated into an irregularly shaped flat plate for bonding the ground lines (G) 3 in one or more GSSG sets on the back surface of the ceramic substrate 2.
(29) The second lead pad electrodes 6 may be separately formed in partial cutouts in the first lead pad electrode 5 at the peripheral portion 2a of the ceramic substrate 2 (refer to, for example,
(30) The high-frequency ceramic board 1A including the first lead pad electrode 5 and the second lead pad electrodes 6 described above also has the same advantageous effects as the high-frequency ceramic board 1A shown in
(31) In the high-frequency ceramic board 1A according to the first embodiment shown in
(32) The depth D of each recess 7a on the ceramic substrate 2 in the high-frequency ceramic board 1A according to the first embodiment will now be described with reference to
(33)
(34) As shown in
(35) The high-frequency ceramic board 1A according to the first embodiment having the recess 7a with the depth specified as above can improve the transmission characteristics for the high-frequency signals with frequencies exceeding 40 GHz with minimum cutout volume of the ceramics at the back surface of the ceramic substrate 2.
(36) The high-frequency ceramic board 1A according to the first embodiment may include the ceramic substrate 2 as a ceramic laminate including insulating ceramic layers and conductive metal layers located between the ceramic layers, or a single ceramic layer having a conductive metal attached on its surface.
(37) Although not specifically shown, the first lead pad electrodes 5 attached on the back surface of the ceramic substrate 2 are electrically connected to a semiconductor element mounting pad 12 (described in detail later) for mounting semiconductor elements (not shown) attached on the main surface of the ceramic substrate 2 through a conductive metal wiring pattern arranged inside the ceramic substrate 2.
(38) Known ceramics that may be used for the insulating ceramic substrate in the ceramic substrate 2 in the first embodiment include alumina ceramics, alumina-zirconia ceramics, and glass ceramics.
(39) The conductive metal located between the ceramic layers or attached on the surface of a single or multi-layer ceramic substrate may be appropriately selected from, for example, molybdenum, tungsten, copper, or silver in accordance with the firing temperature of the single layer ceramic substrate or the ceramic laminate.
(40) The lead wires that function as the ground lines (G) 3 or the signal lines (S) 4 may be formed from any electrically conductive metal. For example, the lead wires are formed from an iron-nickel-cobalt alloy in the embodiments of the present invention.
(41) Referring back to
(42) The high-frequency semiconductor element package 13 according to the first embodiment includes the high-frequency ceramic board 1A according to the first embodiment described above. More specifically, the high-frequency semiconductor element package 13 according to the first embodiment includes the high-frequency ceramic board 1A according to the first embodiment, the semiconductor element mounting pad 12 attached on the main surface (opposite to the surface on which the ground lines (G) 3 and the signal lines (S) 4 are bonded), and a frame 9 surrounding the semiconductor element mounting pad 12 and integrally bonded to the main surface of the ceramic substrate 2.
(43) The high-frequency semiconductor element package 13 according to the first embodiment completed for use will include semiconductor elements mounted on the semiconductor element mounting pad 12 on the ceramic substrate 2, and have an opening 9a of the frame 9 sealed with a metal lid (not shown).
(44) The frame 9 may be formed from the same ceramic substrate as used for the ceramic substrate 2. More specifically, the frame 9 may be formed by punching a laminate of ceramic substrate green sheets to form a hollow portion, and combining the hollow laminate integrally with the ceramic substrate 2 yet to be fired.
(45) The high-frequency semiconductor element package 13 according to the first embodiment includes the high-frequency ceramic board 1A described above to expand the usable frequency range to 50 GHz or higher.
(46) The high-frequency semiconductor element package 13 according to the first embodiment in use will now be described in detail.
(47) As shown in
(48) The signal lines (S) 4 in the high-frequency semiconductor element package 13 according to the first embodiment receive high-frequency electric signals transmitted through the connection pad 15 attached on the motherboard 14, and the ground lines (G) 3 are connected to the ground terminal (connection pad 15) in the motherboard 14 (refer to
(49) Optional main components 1 to 4 in the high-frequency semiconductor element package 13 according to the first embodiment will now be described.
(50) 1. First Lead Pad Electrode 17
(51) As shown in
(52) The first lead pad electrode 17, which may be included in the high-frequency semiconductor element package 13 according to the first embodiment separately from the first lead pad electrodes 5 for bonding the ground lines (G) 3, serves as a shield layer for preventing high-frequency signals flowing through the ceramic substrate 2 from leaking outside, or for preventing external noise from entering the high-frequency signals flowing through the ceramic substrate 2.
(53) For example, as viewed from above, the three sides (or the perimeter) of the second lead pad electrodes 6 are surrounded by a ground layer including the two first lead pad electrodes 5 in one pair arranged on both sides of the second lead pad electrodes 6, and the first lead pad electrode 17 (refer to
(54) 2. Heatsink Plate 8
(55) As shown in
(56) The first lead pad electrode 17, in combination with the heatsink plate 8, can serve as a connection pad for the heatsink plate 8, in addition to producing the advantageous effects described above.
(57) The high-frequency semiconductor element package 13 according to the first embodiment additionally including the heatsink plate 8 can efficiently release heat generated from the semiconductor elements bonded onto the semiconductor element mounting pad 12 outside to reduce a temperature increase in the ceramic substrate 2.
(58) This structure reduces cracking or breaking of the ceramic substrate 2 that may expand with an increasing temperature.
(59) 3. Metal Ring 10
(60) The basic structure of the high-frequency semiconductor element package 13 according to the first embodiment may further include, as an optional main component, a metal ring 10 at the opening 9a of the frame 9.
(61) For example, the metal ring 10 may be bonded onto a connection pad (not shown) preattached on the top surface of the frame 9 with a bond, such as a metal brazing material. The connection pad may be formed from the same conductive metal as used for the first lead pad electrodes 5 and the second lead pad electrodes 6.
(62) The high-frequency semiconductor element package 13 including the metal ring 10 can have a metal lid (not shown) bonded to the frame 9 by seam welding to cover the opening 9a. In this structure, the frame 9 is highly airtight. The high-frequency semiconductor element package manufactured and provided in the above manner will have higher reliability.
(63) The metal ring 10 may be formed from, for example, an iron-nickel-cobalt alloy.
(64) 4. Screw Fastening Structure
(65) The basic structure of the high-frequency semiconductor element package 13 according to the first embodiment may further include, as an optional main component, a screw fastening structure (screw insertion member, not shown) that fastens the high-frequency semiconductor element package 13 onto the motherboard 14 with screws.
(66) The screw fastening structure may include, for example, a flat plate (or bent plate, not shown) integrally or separately extending from an edge of the ceramic substrate 2 other than the edge to which the ground lines (G) 3 and the signal lines (S) 4 are bonded, and screw receptacle holes for receiving screws.
(67) The ceramic substrate 2 may have at least a pair of such screw fastening structures on right and left ends, or may have two or more pairs of such screw fastening structures on right and left ends. The flat plate that serves as each screw fastening structure may be formed from a metal or a ceramic material.
(68) The basic structure of the high-frequency semiconductor element package 13 according to the first embodiment additionally including such screw fastening structures can greatly improve the reliability in mounting the high-frequency semiconductor element package 13 onto the motherboard 14.
(69) The basic structure of the high-frequency semiconductor element package 13 according to the first embodiment may additionally include the first lead pad electrode 17, the metal ring 10, or the screw fastening structures, either alone or by combining two or more of these optional components.
(70) The basic structure of the high-frequency semiconductor element package 13 according to the first embodiment may additionally include the heatsink plate 8 as an optional main component when the high-frequency ceramic board 1A according to the first embodiment includes the first lead pad electrode 17.
Second Embodiment
(71) The basic structure of a high-frequency ceramic board according to a second embodiment of the present invention, and a high-frequency semiconductor element package including the high-frequency ceramic board according to the second embodiment will now be described with reference to
(72)
(73) Referring back to
(74) In response to this, a high-frequency ceramic board 1B according to the second embodiment has the technical features described below, in addition to the basic structure of the high-frequency ceramic board 1A according to the first embodiment.
(75) As shown in
(76) More specifically, the widths X.sub.1 and X.sub.2 of the recess 7b in the high-frequency ceramic board 1B according to the second embodiment satisfy 0.1X.sub.1<X.sub.2<X.sub.1.
(77) The ceramic board with this structure reduces the characteristic impedance of the signal lines (S) 4 around the unmounted areas (bends 16) to near an intended value.
(78) Thus, the high-frequency ceramic board 1B according to the second embodiment can have appropriate transmission characteristics for high-frequency signals with frequencies exceeding 40 GHz although the ground lines (G) 3 and the signal lines (S) 4 have bends 16 near the peripheral portion 2a of the ceramic substrate 2.
(79) The high-frequency semiconductor element package according to the second embodiment (not shown) has the same basic structure as the high-frequency semiconductor element package 13 according to the first embodiment except that the high-frequency ceramic board 1A is replaced with the high-frequency ceramic board 1B according to the second embodiment.
(80) The high-frequency semiconductor element package according to the second embodiment can produce the same advantageous effects as the high-frequency semiconductor element package 13 according to the first embodiment, in addition to the advantageous effects of the high-frequency ceramic board 1B according to the second embodiment.
(81) The basic structure of the high-frequency semiconductor element package according to the second embodiment may additionally include the first lead pad electrode 17, the metal ring 10, or the screw fastening structures, either alone or by combining two or more of these optional components as described above.
(82) The heatsink plate 8 can be added to the basic structure as an optional main component when the high-frequency semiconductor element package according to the second embodiment includes the first lead pad electrode 17.
(83) In this manner, the high-frequency semiconductor element package according to the second embodiment additionally including one or more of the optional main components can produce the advantageous effects of the optional main component(s) added alone or in combination, in addition to the advantageous effects of the high-frequency semiconductor element package according to the second embodiment.
Third Embodiment
(84) The basic structure of a high-frequency ceramic board according to a third embodiment of the present invention and a high-frequency semiconductor element package including the high-frequency ceramic board according to the third embodiment will now be described with reference to
(85)
(86) A high-frequency ceramic board 1C according to the third embodiment has the same purpose and advantageous effects as the high-frequency ceramic board 1B according to the second embodiment, but has a different structure.
(87) The high-frequency ceramic board 1C according to the third embodiment further includes the technical features described below, in addition to the basic structure of the high-frequency ceramic board 1A according to the first embodiment.
(88) As shown in
(89) More specifically, the high-frequency ceramic board 1C according to the third embodiment has a distance Y from the end of the peripheral portion 2a of the ceramic substrate 2 to the recess 7c within a range of 0.01 mm<Y<0.5 mm.
(90) The high-frequency ceramic board 1C according to the third embodiment can reduce the characteristic impedance around unmounted areas (bends 16) of signal lines (S) 4 to near an intended value.
(91) Thus, the high-frequency ceramic board 1C according to the third embodiment can have appropriate transmission characteristics for high-frequency signals with frequencies exceeding 40 GHz when the ground lines (G) 3 and the signal lines (S) 4 have bends 16 near the peripheral portion 2a of the ceramic substrate 2.
(92) The high-frequency semiconductor element package according to the third embodiment (not shown) has the same basic structure as the high-frequency semiconductor element package 13 according to the first embodiment except that the high-frequency ceramic board 1A is replaced with the high-frequency ceramic board 1C according to the third embodiment.
(93) The high-frequency semiconductor element package according to the third embodiment can produce the same advantageous effects as the high-frequency semiconductor element package 13 according to the first embodiment, in addition to the advantageous effects of the high-frequency ceramic board 1C according to the third embodiment.
(94) The basic structure of the high-frequency semiconductor element package according to the third embodiment may additionally include the first lead pad electrode 17, the metal ring 10, or the screw fastening structures, either alone or by combining two or more of these optional components.
(95) The heatsink plate 8 can be added to the basic structure as an optional main component when the high-frequency semiconductor element package according to the third embodiment includes the first lead pad electrode 17.
(96) In this manner, the high-frequency semiconductor element package according to the third embodiment additionally including one or more of the optional main components can produce the advantageous effects of the optional main component added alone or in combination, in addition to the advantageous effects of the high-frequency semiconductor element package according to the third embodiment.
Fourth Embodiment
(97) A standardized product of a high-frequency ceramic board for a high-frequency semiconductor element package can typically include the ground lines (G) 3 and the signal lines (S) 4 arranged at equal intervals.
(98) In contrast, the high-frequency ceramic boards 1A to 1C according to the first to third embodiments shown in
(99) In the high-frequency ceramic boards 1A to 1C according to the first to third embodiments, the lead wires that serve as the ground lines (G) 3 and the signal lines (S) 4 are arranged at equal intervals on the first lead pad electrodes 5 and the second lead pad electrodes 6. In this case, the edges of the signal lines (S) 4 and the second edges 6a of the second lead pad electrodes 6 are either close to or overlapping each other.
(100) The ground lines (G) 3 and the signal lines (S) 4 are typically bonded to the first lead pad electrodes 5 and the second lead pad electrodes 6 with a metal brazing material 11.
(101) The metal brazing material 11 molten on the first lead pad electrodes 5 or the second lead pad electrodes 6 forms meniscuses 11a to connect the ground lines (G) 3 or the signal lines (S) 4 integrally to the first lead pad electrodes 5 or the second lead pad electrodes 6.
(102) When the second lead pad electrodes 6 have a greater width than the signal lines (S) 4 to allow the metal brazing material 11 for bonding them to form meniscuses 11a sufficiently on the edges of the signal lines (S) 4 facing the first edges 5a, the signal lines (S) 4 and the second lead pad electrodes 6 will have no decrease in the bonding strength between them. As described above, reducing the width W of the second lead pad electrodes 6 in the ceramic substrate 2 can effectively adjust the characteristic impedance around the second lead pad electrodes 6.
(103) If the ground lines (G) 3 and the signal lines (S) 4 are arranged at equal intervals on the first lead pad electrodes 5 and the second lead pad electrodes 6 with a narrower width W, the edge of each signal line (S) 4 facing the first edge 5a is either close to or overlapping the second edge 6a of each second lead pad electrode 6 on which the signal line (S) 4 is bonded.
(104) In this case, the metal brazing material 11 cannot form meniscus 11a sufficiently between the edge of each signal line (S) 4 facing the first edge 5a and the second edge 6a of each second lead pad electrode 6. This can greatly decrease the bonding strength between the signal lines (S) 4 and the second lead pad electrodes 6.
(105) This issue may be overcome by a high-frequency ceramic board 1D according to a fourth embodiment and a high-frequency semiconductor element package including the high-frequency ceramic board 1D according to the fourth embodiment.
(106) The basic structure of the high-frequency ceramic board 1D according to the fourth embodiment will now be described with reference to
(107)
(108) As shown in
(109) The high-frequency ceramic board 1D according to the fourth embodiment described above has the cutouts 4a on the edges of the signal lines (S) 4 facing the ground lines (G) 3 to allow the metal brazing material 11 to form the meniscuses 11a in areas defined by the cutouts 4a.
(110) This structure increases the bonding strength between the signal lines (S) 4 and the second lead pad electrodes 6.
(111) Thus, the high-frequency ceramic board 1D manufactured and provided according to the fourth embodiment can be more reliable than the high-frequency ceramic boards 1A to 1C according to the first to third embodiments when the ground lines (G) 3 and the signal lines (S) 4 are arranged at equal intervals on the ceramic substrate 2.
(112) In the high-frequency ceramic board 1D according to the fourth embodiment, too narrow signal lines (S) 4 with the cutouts 4a can break. Thus, the signal lines (S) 4 have a width of at least 0.1 mm after the cutouts 4a are formed in the high-frequency ceramic board 1D according to the fourth embodiment.
(113) The meniscuses 11a formed between each second edge 6a of the second lead pad electrodes 6 and a corresponding edge of the signal lines (S) 4 with the cutouts 4a may have a width of at least 0.1 mm when the second lead pad electrodes 6 are viewed from above. This structure will be described in more detail. If the signal lines (S) 4 bonded to the second lead pad electrodes 6 with the metal brazing material 11 are sufficiently wide, the bonding strength is sufficiently high although the second lead pad electrodes 6 have the same width as the signal lines (S) 4.
(114) However, when parts of the signal lines (S) 4 bonded to the second lead pad electrodes 6 are too narrow as in the embodiments, the bonding strength may be insufficient with the same bonding method described above. The meniscuses 11a are formed on both edges of the signal lines (S) 4 to bond to the second lead pad electrodes 6 to reinforce the bonding strength of the signal lines (S) 4.
(115) Thus, the second lead pad electrodes 6 in the high-frequency ceramic board 1D according to the fourth embodiment may have the width defined below for an area to form meniscuses 11a sufficiently at the edges or the peripheries of the signal lines (S) 4 to bond to the second lead pad electrodes 6. The width W of the second lead pad electrodes 6 may be defined to enable the meniscuses 11a having a width of at least 0.1 mm to form on both edges of the signal lines (S) when the signal lines (S) 4 are bonded to the second lead pad electrodes 6. In other words, the second lead pad electrodes 6 may have a width W that is at least 0.2 mm greater than the width (mm) of the signal lines (S) 4 as viewed from above.
(116) The high-frequency semiconductor element package according to the fourth embodiment (not shown) has the same basic structure as the high-frequency semiconductor element package 13 according to the first embodiment except that the high-frequency ceramic board 1A is replaced with the above high-frequency ceramic board 1D according to the fourth embodiment.
(117) The high-frequency semiconductor element package according to the fourth embodiment can thus produce the same advantageous effects as the high-frequency semiconductor element package 13 according to the first embodiment, in addition to the advantageous effects of the high-frequency ceramic board 1D according to the fourth embodiment.
(118) The basic structure of the high-frequency semiconductor element package according to the fourth embodiment may additionally include the first lead pad electrode 17, the metal ring 10, or the screw fastening structures, either alone or by combining two or more of these optional components.
(119) The basic structure may additionally include the heatsink plate 8 as an optional main component when the high-frequency ceramic board according to the fourth embodiment includes the first lead pad electrode 17.
(120) In this manner, the high-frequency semiconductor element package according to the fourth embodiment further including one or more optional main components can produce the advantageous effects of the optional main component(s) added alone or in combination, in addition to the advantageous effects of the high-frequency semiconductor element package according to the fourth embodiment.
(121) The simulation results for confirming the advantageous effects of the high-frequency ceramic boards according to the embodiments of the present invention will now be described.
(122) Simulations 1 to 4 were conducted using ceramic boards each including the first lead pad electrodes 5 for bonding the pair of ground lines (G) 3 integral as one piece, and the pair of second lead pad electrodes 6 for bonding the pair of signal lines (S) 4 attached in the cutout formed in the integral first lead pad electrode 5 at the peripheral portion 2a of the ceramic substrate 2. To equalize the conditions for all the simulations, the ground lines (G) 3 and the signal lines (S) 4 are arranged with a constant pitch P.
(123) Although simulations 1 to 4 use alumina as the material for the ceramic substrate 2 (dielectric substrate), the material for the ceramic substrate 2 may be any other ceramic materials, such as glass ceramics or aluminum nitride. The dimensions of the part with the GSSG structure are varied in accordance with the relative dielectric constant of the ceramic substrate 2 used in each simulation.
(124) Typically, ceramic wiring boards for mounting electronic components (semiconductor elements) or optical components include wide first lead pad electrodes 5 and second lead pad electrodes 6 for bonding lead wires (e.g., the ground lines (G) 3 and the signal lines (S) 4) to provide wider areas for the meniscuses 11a of the metal brazing material 11 for bonding the lead wires and to increase the bonding strength of the lead wires.
(125) For example, when lead wires such as the ground lines (G) 3 and the signal lines (S) 4 are arranged with a pitch of 0.8 mm on the ceramic substrate 2, and the first lead pad electrodes 5 and the second lead pad electrodes 6 have a width greater than 0.3 mm, the electric field coupling between the first and second lead pad electrodes 5 and 6 can increase. This can decrease the characteristic impedance in this area, thus deteriorating high-frequency signal transmission characteristics in the range of 35 to 50 GHz.
(126) Simulation 1 uses a GSSG structure 1 (comparative example) shown in
(127)
(128) For the GSSG structure 1 used in simulation 1 shown in
(129)
(130) TABLE-US-00001 TABLE 1 GSSG Structure 1 Material/Dimensions Ceramic substrate 2 Alumina Ground line (G) 3 Iron-nickel-cobalt alloy Signal line (S) 4 Iron-nickel-cobalt alloy First lead pad electrode 5 Tungsten metalized/Ni-plated/Au-plated Second lead pad electrode 6 Tungsten metalized/Ni-plated/Au-plated Metal brazing material 11 for Silver braze meniscus 11a L.sub.GS 0.225 mm L.sub.SS 0.45 mm P 0.8 mm W 0.4 mm Width of lead wire 0.2 mm Width of lead wire portion 0.15 mm with cutout 4a
(131) As shown in
(132) Based on the results of simulation 1 above, a GSSG structure 2 (comparative example) was designed to adjust the characteristic impedance around the second lead pad electrodes 6 to near 100. More specifically, the width W of the second lead pad electrodes 6 in the GSSG structure 2 is smaller than the width W of the second lead pad electrodes 6 in the GSSG structure 1.
(133) The GSSG structure 2 and the results of simulation 2 using the GSSG structure 2 will now be described with reference to
(134) Simulation 2 uses the GSSG structure 2 shown in
(135)
(136) For the GSSG structure 2 used in simulation 2 as shown in
(137)
(138) TABLE-US-00002 TABLE 2 GSSG Structure 2 Material/Dimensions Ceramic substrate 2 Alumina Ground line (G) 3 Iron-nickel-cobalt alloy Signal line (S) 4 Iron-nickel-cobalt alloy First lead pad electrode 5 Tungsten metalized/Ni-plated/Au-plated Second lead pad electrode 6 Tungsten metalized/Ni-plated/Au-plated Metal brazing material 11 for Silver braze meniscus 11a L.sub.GS 0.265 mm L.sub.SS 0.53 mm P 0.8 mm W 0.32 mm Width of lead wire 0.2 mm Width of lead wire portion 0.15 mm with cutout 4a
(139) As shown in
(140) The GSSG structure 2 including the lead pad electrodes 6 with a smaller width W is likely to have a very low bonding strength between the signal lines (S) 4 and the second lead pad electrodes 6. Thus, the GSSG structure 2 with improved electrical transmission characteristics in high-frequency ranges is unsuitable for practical use.
(141) The bonding strength between the signal lines (S) 4 and the second lead pad electrodes 6 may be increased by setting the width of the second lead pad electrodes 6 to a value at least 0.2 mm greater than the width of the signal lines (S) 4 as viewed from above. When the signal lines (S) 4 with or without the cutouts 4a to be bonded to the second lead pad electrodes 6 have a width within the range of 0.1 to 0.5 mm, the second lead pad electrodes 6 may have a width (W) within a range of 0.3 to 0.7 mm. In other words, the width (W) of the second lead pad electrodes 6 may be determined to position the second edges 6a of each second lead pad electrode 6 at least 0.1 mm away from the two edges of the signal lines (S) 4 when the second lead pad electrodes 6 to which the signal lines (S) 4 are bonded are viewed from above.
(142) Subsequently, based on the results of simulation 2 above, a GSSG structure 3 (comparative example) was designed to adjust the characteristic impedance around the second lead pad electrodes 6 to near 100 without decreasing the width W of the second lead pad electrodes 6. More specifically, the GSSG structure 3 is under the same condition as the GSSG structure 1 except for the recess 7a between the second lead pad electrodes 6.
(143) The GSSG structure 3 and the results of simulations 3 using the GSSG structure 3 will now be described with reference to
(144) Simulation 3 uses the GSSG structure 3 shown in
(145)
(146) For the GSSG structure 3 used in simulation 3 shown in
(147)
(148) TABLE-US-00003 TABLE 3 GSSG Structure 3 Material/Dimensions Ceramic substrate 2 Alumina Ground line (G) 3 Iron-nickel-cobalt alloy Signal line (S) 4 Iron-nickel-cobalt alloy First lead pad electrode 5 Tungsten metalized/Ni-plated/Au-plated Second lead pad electrode 6 Tungsten metalized/Ni-plated/Au-plated Metal brazing material 11 for Silver braze meniscus 11a L.sub.GS 0.225 mm L.sub.SS 0.45 mm P 0.8 mm W 0.4 mm Width of lead wire 0.2 mm Width of lead wire portion 0.15 mm with cutout 4a Width X of recess 7a 0.35 mm Depth D of recess 7a 0.2 mm Length Z of recess 7a 0.7 mm
(149) As shown in
(150) However, as shown in
(151) As shown in
(152) Based on the results of simulation 3 above, the GSSG structure according to an example of the present invention (working example) was designed to further reduce the difference in the characteristic impedance between around the second lead pad electrodes 6 and around the bends 16 of the signal lines (S) 4 without the recess 7a between the first lead pad electrodes 5 and the second lead pad electrodes 6.
(153) More specifically, the GSSG structure according to the working example of the present invention has a decreased interval L.sub.SS between the second lead pad electrodes 6, and a smaller width X for the recess 7a than the interval and the width defined in the GSSG structure 3. This structural change increases the interval L.sub.GS between the first lead pad electrodes 5 and the second lead pad electrodes 6 to exceed the interval defined in the GSSG structure 3. In the GSSG structure according to the working example, the depth D of the recess 7a is the same as the depth D of the recess 7a in the GSSG structure 3. The GSSG structure according to the working example, and the results of simulations 4 for the GSSG structure according to the working example will now be described with reference to
(154) Simulation 4 uses the GSSG structure according to the working example shown in
(155)
(156) For the GSSG structure used in simulation 4 (according to the working example) shown in
(157)
(158) TABLE-US-00004 TABLE 4 GSSG Structure of Working Example Material/Dimensions Ceramic substrate 2 Alumina Ground line (G) 3 Iron-nickel-cobalt alloy Signal line (S) 4 Iron-nickel-cobalt alloy First lead pad electrode 5 Tungsten metalized/Ni-plated/Au-plated Second lead pad electrode 6 Tungsten metalized/Ni-plated/Au-plated Metal brazing material 11 for Silver braze meniscus 11a L.sub.GS 0.275 mm L.sub.SS 0.35 mm P 0.8 mm W 0.4 mm Width of lead wire 0.2 mm Width of lead wire portion 0.15 mm with cutout 4a Width X of recess 7a 0.25 mm Depth D of recess 7a 0.2 mm Length Z of recess 7a 0.7 mm
(159) As shown in
(160) As shown in
(161) Thus, the GSSG structure according to the working example can reduce the inconsistency in the characteristic impedance between around the second lead pad electrodes 6 and around the bends 16 of the signal lines (S) 4 without a recess between the first lead pad electrodes 5 and the second lead pad electrodes 6 or decreasing the width W of the second lead pad electrodes 6. Thus, the structure according to the working example can appropriately transmit high-frequency signals with frequencies up to 50 GHz.
(162) In other words, when the ceramic substrate 2 has a relative dielectric constant of 4.0 or higher, the GSSG structure, which has the second lead pad electrodes 6 arranged with an interval L.sub.SS and an interval L.sub.GS satisfying L.sub.SS<2L.sub.GS and one of the recesses 7a to 7c between the second lead pad electrodes 6 (GSSG structure of the working example), can appropriately transmit high-frequency signals with frequencies up to 50 GHz. The ceramic substrates usable for the GSSG structure of the working example have relative dielectric constants listed below.
(163) Relative dielectric constant of alumina substrate: 8.5 to 10 (this varies depending on the alumina content and the additives)
(164) Relative dielectric constant of zirconia-containing alumina substrate: 10 to 15
(165) Relative dielectric constant of aluminum nitride substrate: 8.8
(166) Relative dielectric constant of glass ceramic substrate: 4 to 10 (a variety of glass ceramics can have different relative dielectric constants depending on their components)
(167) Relative dielectric constant of silicon nitride substrate: 8.1
(168) The GSSG structure according to the working example can minimize the number and/or the volume of recesses 7a in the ceramic substrate 2. This can reduce a decrease in the strength around the peripheral portion 2a of the ceramic substrate 2 in the structure of the working example.
(169) The ceramic substrate 2 is effectively prevented from breaking during manufacture or use of the high-frequency ceramic board according to the embodiments of the present invention and the high-frequency semiconductor element package including the high-frequency ceramic board according to the embodiments. The high-frequency ceramic board and the high-frequency semiconductor element package including the ceramic board manufactured and provided according to the embodiments of the present invention is small, highly functional, and highly reliable.
(170) Also, the GSSG structure according to the working example includes the second lead pad electrodes 6 with an intended width W on the ceramic substrate 2, and the edges of the signal lines (S) 4 can thus have areas for the meniscuses 11a of the metal brazing material 11 to form sufficiently to connect the signal lines (S) 4 to the second lead pad electrodes 6. This structure can prevent a decrease in the bonding strength between the second lead pad electrodes 6 and the signal lines (S) 4 for the smaller ceramic substrate 2 with smaller areas for the second lead pad electrodes 6.
(171) The high-frequency ceramic board manufactured and provided using the GSSG structure according to the working example enables the high-frequency semiconductor element package including the high-frequency ceramic board to have high reliability.
INDUSTRIAL APPLICABILITY
(172) As described above, the high-frequency ceramic board and the high-frequency semiconductor element package including the ceramic board according to the embodiments of the present invention appropriately transmit electric signals with frequencies exceeding 40 GHz and are highly reliable. The board and the package are thus usable in the technical field relevant to electronic components.
REFERENCE SIGNS LIST
(173) 1A to 1D high-frequency ceramic board 2 ceramic substrate 2a peripheral portion 3 ground line (G) 4 signal line (S) 4a cutout 4b end 5 first lead pad electrode 5a first edge 6 second lead pad electrode 6a second edge 7a to 7c recess 8 heatsink plate 9 frame 9a opening 10 metal ring 11 metal brazing material 11a meniscus 12 semiconductor element mounting pad 13 high-frequency semiconductor element package 14 motherboard 15 connection pad 16 bend 17 first lead pad electrode 18 differential transmission line