Variable reflex footwear technology
11589645 · 2023-02-28
Assignee
Inventors
Cpc classification
A43B3/0047
HUMAN NECESSITIES
A43B13/28
HUMAN NECESSITIES
A43B3/126
HUMAN NECESSITIES
A43B13/186
HUMAN NECESSITIES
A43B7/142
HUMAN NECESSITIES
A43B13/38
HUMAN NECESSITIES
A43B7/146
HUMAN NECESSITIES
A43B1/0009
HUMAN NECESSITIES
A43B13/12
HUMAN NECESSITIES
A43B7/1445
HUMAN NECESSITIES
International classification
A43B13/12
HUMAN NECESSITIES
A43B13/28
HUMAN NECESSITIES
Abstract
The present disclosure provides a footwear technology system including a multilayer shoe sole system. The multilayer shoe sole insert can include a lower outsole layer, a midsole layer, and an upper insole layer, wherein the midsole layer includes a plurality of pins extending from the bottom surface of the midsole layer, wherein the pins engage with the pin holes in the outsole layer. The system can include a dynamic upper foot retention system that moves in harmony with the foot's optimal natural movement. The dynamic upper foot retention system can include a top component connecting the lace area to the sole system, and back component that connects the upper heel area to the sole system, wherein when the laces are tightened, the force is directed towards the heel securing the foot to the shoe without forcing the arch down or constricting the raising of the foot arch.
Claims
1. A multilayer footwear sole system configured to be positioned between a user's foot and a ground surface, the multilayer footwear sole system comprising: an outsole layer including an outsole body including a top outsole surface and a bottom outsole surface, wherein the outsole body includes a plurality of pin openings extending from the top outsole surface through at least a portion of a thickness of the outsole body, and wherein the outsole body includes a tread structure on the bottom outsole surface; and a midsole layer including a top midsole surface and a bottom midsole surface, wherein a plurality of pins extends from the bottom midsole surface, each pin having a first end at the bottom midsole surface and a second end opposite the first end; wherein, when the midsole layer engages with the outsole layer, the plurality of pins of the midsole layer insert within the plurality of pin openings in the outsole layer; wherein, when the midsole layer engages with the outsole layer, the plurality of pins of the midsole layer are visible in the tread structure on the bottom outsole surface; and wherein the midsole layer comprises a soft polymer material such that, when the multilayer footwear sole system is positioned between the user's foot and the ground surface, the second ends of at least a subset of the plurality of pins contacts the ground surface and correspondingly deforms a portion of the midsole layer from which the subset of the plurality of pins extends to apply localized pressure to the user's foot at the portion of the midsole layer.
2. The system of claim 1, wherein the outsole layer includes a receiving cavity defined by a shape of the midsole layer, wherein the midsole layer fits flush within the receiving cavity of the outsole layer.
3. The system of claim 1, wherein the tread structure comprises includes a plurality of honeycomb tread structures.
4. The system of claim 1, further comprising an insole layer positioned above the midsole layer.
5. The system of claim 4, further comprising an arch pod positioned on the top surface of the insole layer, wherein the arch pod is positioned at a user's foot arch.
6. The system of claim 1, further comprising a top component and a back component, wherein the top component includes a lace area of a footwear and is connected to a heel portion of the midsole layer, wherein the back component includes a single strap connecting an arch area of a first side of the midsole layer to the arch area of the second side of the midsole layer.
7. The system of claim 6, wherein the top component includes a first lateral strap and second lateral strap, wherein the lace area of the top component includes a lace area first side on the first lateral strap and a lace area second side on the second lateral strap, wherein the first lateral strap connects the lace area first side to a first side heel portion of the midsole layer, wherein the second lateral strap connects the lace area second side to a second side heel portion of the midsole layer.
8. The system of claim 1, further comprising an insole layer positioned above the midsole layer.
9. The system of claim 8, further comprising an arch pod positioned on the top surface of the insole layer, wherein the arch pod is positioned at a user's foot arch.
10. The system of claim 8, further comprising a dynamic upper foot retention system including a top component and a back component, wherein the top component connects a lace area of a footwear to a back portion of the midsole layer, wherein the back component includes a single strap connecting an arch area of a first side of the midsole layer to the arch area of the second side of the midsole layer.
11. The system of claim 10, wherein the top component includes a first strap and second strap, wherein the first strap connects a lace area first side to a first side heel portion of the midsole layer, wherein second strap connects a lace area second side to a second side heel portion of the midsole layer.
12. The system of claim 1, wherein the second ends of the plurality of pins are flush with the bottom outsole surface of the outsole body.
13. The system of claim 1, wherein the second ends of the plurality of pins are recessed from the bottom outsole surface of the outsole body.
14. The system of claim 1, wherein the second ends of the plurality of pins extend beyond the bottom outsole surface of the outsole body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawing figures depict one or more implementations in accord with the present concepts, by way of example only, not by way of limitations. In the figures, like reference numerals refer to the same or similar elements.
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DETAILED DESCRIPTION OF THE INVENTION
(11) As shown in
(12) The multilayer shoe sole system 12 can include a lower outsole layer 16, a midsole layer 18, and an upper insole layer 20. The sole system can conform with the terrain to mimic barefoot-like stimulus to the soles of the feet. As shown in
(13) As shown in
(14) The pins 30 and corresponding pin holes 32 can be of any suitable shape including, but not limited to, cylinders, cubic, rectangular, among others. The plurality of pins can be the same height, same diameter, varying heights, and/or varying diameters. As shown in
(15) In an example, the pins 30 may be recessed from the bottom surface of the outsole layer 16. In an example, the pins 30 may extend through the outsole layer 16 and be of a variety of different lengths as a specific application may require, with some pins 30 being recessed from the bottom surface of the outsole layer 16, some pins 30 being flush with the bottom surface of the outsole layer 16, and some pins 30 extending 16 past the bottom surface of the outsole layer 16.
(16) Alternatively, as shown in
(17) Alternatively, or in addition to, the system can include a mobile pin configuration such that the design incorporates a structure around the base of the pin that allows the collective pins to move more independently from the body of the midsole and/or outsole layer. As a result, the system allows for a more varied stimulus.
(18) As shown in
(19) A feature of the tread structure 40 is the combination of their material softness, size, orientation positioning, and spacing to allow for an even flexing of the midsole layer 18 and outsole layer 16 combination in all directions, especially in the forefoot area. If the combination of the midsole layer 18 and outsole layer 16 materials is too hard (i.e., given any foot size, the midsole layer 18 and outsole layer 16 combination become stiff and resist easy uniform flexing), in combination of the treads structure 40 being too large (i.e., the midsole layer 18 and outsole layer 16 combination do not flex uniformly), or not oriented optimally, or their spacing too great (i.e., the midsole layer 18 and outsole layer 16 combination do not flex uniformly), rigid non-uniform flex lines can be created that do not align optimally with the user's ball of the foot (metatarsal heads), which, as a result, can cause discomfort or bruising of the ball of the foot.
(20) As shown in
(21) As shown in
(22) The second molded configuration 42 of the molded pin assembly 38 engaged with the molded honeycomb assembly 39 has numerous advantages including the fact that the outsole layer 16 may be sealed such that water cannot enter any holes or openings in the outsole layer 16. Further, the tread structures 41 (and larger tread structures 41) can be fully supportive yet have a flexible mobility to prevent over stiffness. The second molding process eliminates having holes in any of the foam parts, which results in less tooling issues. Instead of the outsole layer 16 including a plurality of pin holes, the second molding configuration 42 can include large honeycomb holes 37 in the pin assembly 38 making the tooling easier and seal improved. Standard tooling and equipment can be used for the second molding configuration, which results in time and cost efficiency. Further, the honeycomb assembly can be fully encapsulated by foam such that less heat is lost in winter footwear.
(23) As shown in
(24) The design of the arch pod 22 is such that as the weight-bearing foot transitions from initial ground contact through leaving the ground, the foot's weight-bearing forces at the arch area cause the arch pod to dynamically deform. The dynamic deformation produces varied intensities, surface area locations, and surface area volumes of rebound compression resistance to the arch area of the user's feet. The arch pod 22 can be spring-like in providing subtle varied rebound compression resistance, wherein with a minimum amount of force the arch pod will easily flatten. The subtle varied rebound compression resistance can create a subtle varied nociceptive stimulus to the soles of the feet that the brain requires for optimal muscle activation. The arch pod 22 can be made of any suitable resilient deformable materials that can rebound immediately to their original shape and continue to do so after many deformations. In an example, the arch pod 22 can be made of a soft deformably resilient thermoplastic elastomer or rubber materials that may or may not be foamed.
(25) The outsole layer 16, midsole layer 18, and insole layer 20 can be made of any suitable materials. In an example, the outsole layer 16 can be made of a soft, flexible poly-(ethylene-vinyl acetate) (EVA), polyurethane, rubber, foamed thermoplastic elastomers (TPE), among other polymeric blends that form a pliable ground contact interface for enhanced traction. The soft deformable outsole material can conform with the ground surface while progressively compacting with increased loads, which increases the loads on the pins. The system can include a footwear body forming an outer wall of the shoe. The footwear body can be made of any suitable material including, but not limited to, fabric, waterproof material, elastic material, among others.
(26) In an example, the midsole layer 18 can be made of a flexible thermoplastic rubber, thermoplastic polyurethane, among other polymeric blends that provide a denser material than that of the outsole. The midsole layer pins directly transmit the ground surface variations and related forces to the sole of the foot as the softer outsole layer compacts and deforms with increased loads, thereby providing the subtle varied nociceptive stimulus required for healthy protective reflex function. The thin flexible characteristics of the midsole layer 18 allows for the unfettered natural foot movement and optimal traction due to the midsole material's traction dynamics when the pins contact the ground.
(27) However, it should be understood that the exact materials of the midsole and outsole can be independently selected depending on the intended use of the footwear (e.g., indoor, outdoor, artificial turf, natural grass, trails, running, walking, biking, hiking, etc.) and style of footwear (e.g., dress, casual, athletic, etc.). However, typically a softer outsole and stiffer midsole is advantageous.
(28) For example, for dress shoes, casual shoes, sandals, running shoes, court shoes (e.g., basketball, tennis, etc.) the outsole treads 40 and larger tread structures 41 (e.g., honeycomb cell structure) are smaller and more compact, and the midsole pins can be located between the outsole treads, are smaller in diameter (e.g., 3-5 mm), and the length of the pins may be flush with the outsole bottom surface or 1-2 mm shorter.
(29) In an example, for winter boots and/or hiking boots, the footwear system can include outsole tread structures 40 and larger tread structures 41 (e.g., the honeycomb cell structure) may be larger and more widely spaced, when compared to the dress and casual shoe configuration. The midsole pins 30 may be located between the outsole tread structures 40 (i.e., between each honeycomb structure) and/or centered in the outsole tread structures 40 (e.g., within the honeycomb structure). The midsole pins 30 may be slightly larger in diameter when compared to the dress and casual footwear configurations. The range of the diameters of the pins 30 and tread structures 40 and larger tread structures 41 vary proportionally by shoe size as well as application requirement. The diameters of the pins 30 and tread structures 40 and larger tread structures 41 can be determined by the pins' material characteristics (i.e., as stiffer more resilient material would be more suitable for smaller diameter pins; and a less stiff, less resilient, yet more slip resistant material would be more suitable for larger diameter pins). The length of the midsole pins 30 can have a length wherein the pins are flush with the outsole bottom surface or extend past the bottom surface of the insole surface by 1-2 mm.
(30) In an example, such as for the intended footwear is for golfing, the outsole treads can be of similar size and spacing as compared to the dress and casual footwear configuration. The midsole pins 30 may be located between the outsole tread structures 40 or centered in the outsole tread structures 40, may be similar in diameter when compared to the dress and casual footwear configuration, and the length of the pins can extend past the outsole bottom surface by between, and including, 5-10 mm.
(31) In an example, when the intended footwear is for use on artificial turf, the outsole treads may be similar in size and spacing, or larger in size and spacing, when compared to the dress and casual footwear configuration. The midsole pins 30 can be located in the center of the outsole treads, may be larger in diameter when compared to the dress and casual footwear configuration, and the lengths of the pins 30 can extend past the outsole bottom surface, wherein the lengths of the pins 30 can be between, and including, 3-12 mm.
(32) In an example, such as when the intended footwear is for use on natural grass turf, the outsole treads may be larger in size and spacing when compared to the dress and casual footwear configuration. The midsole pins 30 can be located in the center of the outsole treads, can be larger in diameter when compared to the dress and casual footwear configuration, and the length of the pins 30 can extend past the outsole bottom surface by between, and including, 5-15 mm.
(33) With respect to conventional court footwear (i.e., tennis, basketball, etc.), due to the very stiff nature of the midsoles/outsoles designs and materials used, these properties not only attenuate the nociceptive stimulus required for healthy protective reflex function, only the medial edge of the outsole contacts the hard court surface when athletes are making diagonal, cutting movements. Such limited ground contact area combined with a stiff shoe midsole/outsole can create an external to the foot pivot point, which creates the high torsional forces (and acceleration) and related damaging stresses that cause injury to the knees and ankles. Furthermore, with each step, wearers of conventional court footwear with these features will experience an increased predisposition to injury and compromised athletic performance capabilities.
(34) When compared to conventional court footwear (i.e., tennis, basketball, etc.), the present footwear technology system 10 including the flexible midsole layer 18 and outsole layer 16, with the appropriate length and diameter of pins 30, create healthy nociceptive stimulus, create a significantly larger shoe contact patch with the ground, provide greater traction, and significantly reduce or eliminate the damaging torsional stresses that cause injury to the knees and ankles. Additional benefits of court footwear that incorporate the present system 10 are that, with each step, wearers will experience improved low limb and back function (strength and flexibility), enhanced athletic performance capability, and a reduced risk of injury.
(35) Similarly, with respect to conventional artificial turf and natural grass footwear, due to the very stiff nature of the midsoles/outsoles required to accommodate cleats and the limited number of cleats that such design allows, when athletes are making diagonal cutting movements only one or two large cleats are digging into the ground. These properties not only attenuate the nociceptive stimulus required for healthy protective reflex function, the limited cleat contact combined with the midsole/outsole stiffness creates a pivot point which results in the high torsional forces (and acceleration) that create the related damaging stresses that cause injury to the knees and ankles. Furthermore, with each step, wearers of conventional artificial turf and natural grass footwear with these features will experience an increased predisposition to injury and compromised athletic performance capabilities.
(36) When compared to conventional natural grass and artificial turf footwear, the present system 10 of flexible midsole layer 18 and outsole layer 16, with a higher number of cleats/pins, create healthy nociceptive stimulus, create a significantly larger shoe contact patch with the ground, provide greater traction, and significantly reduce or eliminate the damaging torsional stresses that cause injury to the knees and ankles. Additional benefits of natural grass and artificial turf footwear that incorporate the present system 10 are that, with each step, wearers will experience improved low limb and back function (strength and flexibility), enhanced athletic performance capability, and a reduced risk of injury.
(37) As shown in
(38) The dynamic upper foot retention system 14 connects the lace area to the sole system 12, wherein the top component 70 can be fixed to the sole system 12 at the underside of the back of the heel 72, and wherein the back component 60 can be connected to the sole system 12 at the midfoot area 74 of the sole system 12. As such, the top component 70 creates a floating lacing area 76, wherein when the laces are tightened, the force is directed towards the heel securing the foot to the shoe without forcing the foot arch down or constricting the raising of the foot arch. The material of the top component 70 can be synthetic fiber, molded or die cut plastic, stiff non-stretch textile, stiff leather, plastic applique that may be heat molded onto the shoe upper material, or combinations thereof.
(39) The back component 60 of the foot retention system 14 can connect the upper posterior heel area of the foot to the sole system 12, wherein the back component 60 of the foot retention system can be comprised of a flexible, yet inelastic material, (e.g., synthetic fiber, molded plastic, die-cut plastic, or combinations thereof, among others). The back component 60 can be affixed to the sole system 12 at the underside of the midfoot areas 74. As a result, the back component 60 provides a floating resistance to the forces on the foot generated by tightening the laces of the shoe. In an example, the back component 60 can be a single strap that connects the right side of the sole system 12 to the left side of the sole system 12, wherein the back component 60 wraps around the user's heel area, for example, around the upper posterior heel area of the footwear.
(40) The top component 70 and back component 60 of the foot retention system 14 move independently from each other while dynamically securing the shoe to a user's foot. As a result, the tightening of the laces does not compress the arch of the user's foot.
(41) The top component 70 can include or connect to a lace housing 76 to receive the laces of the shoe used to secure the footwear body to the user's foot. The lace area can include two sides wherein the laces are engaged with each side. The top component 70 can include a right lateral strap 91 connected the right lateral side of the lace area to 76 the right lateral side of the sole body 12 approximately at the front of the user's heel area. The right lateral strap 91 can include one or more straps, for example, a first right lateral strap 92 can connect to a first end of the right lateral side of the lace area, and a second right lateral strap 93 can connect to a second end of the right lateral side of the lace area 76. A left medial strap 95 of the top component 14 can connect the left side of the lace area 76 to the sole system 12 at the front area of a user's inner arch area. The left medial strap 95 can include one or more straps, for example, a first left medial strap 95 can connect to a first end of the left medial side of the lace area 76, and a second left medial strap 96 can connect to a second end of the left medial side of the lace area 76. The right lateral strap 91 and left medial strap 95 can connect to the sole system 12 wherein the straps can be secured within the layers (e.g., between the insole layer 20 and midsole layer 18, or between the midsole layer 18 and the outsole layer 16).
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(43) The shape of the pins 30 can be such that, depending on their material properties, deform minimally during body weight loading, and provide non-slip properties or traction enhancing properties as may be required for specific applications. When incorporated into a shoe, the combination of a soft outsole with a stiffer pin/base midsole mirrors the natural structural composition of the human foot which has a rigid skeleton encapsulated by soft tissue. The natural composition allows the foot's soft tissue to adapt to the natural terrain such that the soft tissue deforms to create a larger contact patch with the ground, while the skeleton maintains the overall structural integrity.
(44) Conventional footwear constructed with a stiff outsole, a soft cushioning outsole, or cushioning midsole with stiff outsole, or cushioning insole, isolate the sole of the foot from the subtle differences in terrain (i.e., the brain doesn't get the nociceptive sensory information required for optimal lower limb, hip, and back protective reflex muscle function). In addition, conventional footwear constructed with stiff uppers, restrictive uppers, stiff inflexible outsoles and midsoles inhibits or restricts the foot's optimal natural dynamic movement (i.e., protective reflex activated dynamic raising of the toes and arches. Conventional footwear constructed with one or more of the above features cause the unhealthy maladaptive neuromusculoskeletal mechanics that lead to the vast majority of foot-related problems and pain. With each step, wearers of conventional footwear with these features will experience an increased predisposition to injury and compromised athletic performance capabilities.
(45) In contrast with conventional footwear, in the present system 10 mimics the varied nociceptive sensory experience (Right Stimulus) that the barefoot sole of the foot receives when in contact with natural terrain, thereby providing the brain with the sensory information required for optimal healthy protective reflex lower limb, hip, and back muscle activation. In addition, the present system 10 mimics the unencumbered barefoot, healthy, dynamic, protective reflex activated foot movement (facilitates Right Movement). Additionally, with each step, wearers of footwear that incorporate the present system 10 will experience improved low limb and back function (strength and flexibility), improved athletic performance capabilities, and a reduced risk of injury.
(46) When incorporated into a shoe, the present system's 10 multilayer shoe sole insert 12 combination of a soft outsole with a stiffer pin/midsole: allows the outsole to variably compact, in response to, and in relation to specific and varying loading areas of the feet thereby increasing the midsole pins stimulus to the soles of the feet at these varying locations; allows the multiplayer sole 12 to easily flex in all directions as the sole of the shoe adapts to the terrain, and allows the soft outsole 16 to deform to provide a larger contact with the ground while the midsole pins 18 transmit the terrain variations to the sole of the foot—in essence mimicking the ground reaction barefoot experience.
(47) When incorporated into a shoe, the present system's 10 upper foot retention system 14 allows unencumbered protective reflex activated dynamic foot movement.
(48) It should be noted that various changes and modifications to the embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages. For example, various embodiments of the systems and methods may be provided based on various combinations of the features and functions from the subject matter provided herein.