Electric storage module

Abstract

An electric storage module includes an electric storage cell and an enclosure, wherein the electric storage cell includes an electric storage element and an exterior body in which the electric storage element is sealed; the enclosure has a housing space in which the electric storage cell is housed; the enclosure has a through hole that connects the housing space and the exterior space; and the through hole is formed at a position corresponding to the part of the electric storage cell where the electric storage element does not exist.

Claims

1. An electric storage module, comprising: an electric storage cell comprising an electric storage element and an exterior body in which the electric storage element is sealed; and an enclosure having, inside, a housing space in which the electric storage cell is housed; wherein: the enclosure has a through hole which connects the housing space and an exterior of the enclosure and through which a needle can be inserted; and the through hole is formed at a position selected such that a straight line which passes through the through hole passes through the exterior body without passing through the electric storage element.

2. The electric storage module according to claim 1, wherein: the exterior body is a laminate film; the laminate film has a sealed area which is fused along a periphery of the electric storage element and a non-sealed area between the sealed area and the electric storage element; and the position at which the through hole is formed is selected such that the straight line passes through the non-sealed area.

3. The electric storage module according to claim 2, wherein: the electric storage cell has a positive-electrode tab which is connected to positive electrodes of the electric storage element and led out from the laminate film via the non-sealed area and the sealed area, and a negative-electrode tab which is connected to negative electrodes of the electric storage element and led out from the laminate film via the non-sealed area and the sealed area; and the position at which the through hole is formed is selected such that the straight line passes through the non-sealed area between the positive-electrode tab and negative-electrode tab.

4. The electric storage module according to claim 1, wherein: the enclosure houses multiple electric storage cells, each being the electric storage cell, in the housing space; and the enclosure has multiple through holes, each being the through hole, formed at positions selected such that straight lines which pass through the respective multiple through holes pass through the respective exterior bodies without passing through the respective electric storage elements.

5. The electric storage module according to claim 4, wherein: the multiple electric storage cells that are housed in the housing space are stacked in a thickness direction.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) These and other features of this invention will now be described with reference to the drawings of preferred embodiments which are intended to illustrate and not to limit the invention. The drawings are greatly simplified for illustrative purposes and are not necessarily to scale.

(2) FIG. 1 is a perspective view of the electric storage module pertaining to an embodiment of the present invention.

(3) FIG. 2 is an exploded perspective view of the electric storage module.

(4) FIG. 3 is a perspective view of an electric storage cell provided in the electric storage module.

(5) FIG. 4 is a cross-sectional view of an electric storage cell provided in the electric storage module.

(6) FIG. 5 is a plan view of an electric storage cell provided in the electric storage module.

(7) FIG. 6 is a schematic view showing the placement of electric storage cells provided in the electric storage module.

(8) FIG. 7 is a perspective view of the electric storage module.

(9) FIG. 8 is a schematic view showing the placement of a through hole in the enclosure of the electric storage module.

DESCRIPTION OF THE SYMBOLS

(10) 100Electric storage module

(11) 110Enclosure

(12) 120Electric storage cell

(13) 121Electric storage element

(14) 122Exterior member

(15) 122aSealed area

(16) 122bNon-sealed area

(17) 123Positive-electrode tab

(18) 124Negative-electrode tab

(19) 125Positive electrode

(20) 126Negative electrode

(21) 127Separator

(22) 130Through hole

DETAILED DESCRIPTION OF EMBODIMENTS

(23) The electric storage module pertaining to an embodiment of the present invention is explained.

(24) [Constitution of Electric Storage Module]

(25) FIG. 1 is a perspective view of the electric storage module 100 pertaining to the embodiment, while FIG. 2 is an exploded perspective view of the electric storage module 100. As shown in these figures, the electric storage module 100 comprises an enclosure 110 and electric storage cells 120. It should be noted that, in the figures below, the three directions crossing at right angles to each other represent the X direction, Y direction, and Z direction, respectively.

(26) The enclosure 110 is constituted by a frame member 111, a first sheet member 112, and a second sheet member 113, as shown in FIG. 2.

(27) The frame member 111 is a frame-shaped member made of synthetic resin, etc. Mounted on the frame member 111 are, for example, bus bars that are electrically connected to the positive-electrode terminals and negative-electrode terminals of the electric storage cells 120, as well as boards on which control circuit for the electric storage cells 120 are installed.

(28) The first sheet member 112 and second sheet member 113 are sheet-shaped members made of aluminum or other metal. As the first sheet member 112 and second sheet member 113 sandwich the frame member 111, a housing space R enclosed by the frame member 111, first sheet member 112, and second sheet member 113, is formed. The first sheet member 112 and second sheet member 113 are secured to the frame member 111 with screws, etc.

(29) The enclosure 110 is not limited to the constitution illustrated herein; instead, it may be constituted in any way so long as a housing space in which the electric storage cells 120 can be housed is formed.

(30) The electric storage cells 120 are cells that can be charged and discharged. FIG. 3 is a perspective view of an electric storage cell 120. FIG. 4 is a cross-sectional view of an electric storage cell 120, showing a cross-section along line A-A in FIG. 3. As shown in these figures, the electric storage cell 120 has an electric storage element 121, exterior members 122, a positive-electrode tab 123, and a negative-electrode tab 124.

(31) The electric storage element 121 is constituted by positive electrodes 125, negative electrodes 126, and separators 127 that are layered, as shown in FIG. 4.

(32) The positive electrodes 125 are each a sheet-shaped member that contains positive-electrode material, being a current-collecting foil layered with a positive-electrode material, for example. The current-collecting foil is a porous aluminum foil, for example, and the positive-electrode material is a mixture of active carbon or other positive-electrode active material and binder resin, etc., for example.

(33) The negative electrodes 126 are each a sheet-shaped member that contains negative-electrode material, being a current collecting foil layered with a negative-electrode material, for example. The current-collecting foil is a porous copper foil, for example, and the negative-electrode material is a mixture of graphite or other negative-electrode active material and binder resin, etc., for example.

(34) The separators 127 are each a sheet-shaped member made of a woven fabric, non-woven fabric, synthetic microporous resin membrane, etc., insulating a positive electrode 125 and a negative electrode 126.

(35) The positive electrodes 125 and negative electrodes 126 are layered via the separators 127 in between, to constitute the electric storage element 121. The numbers of positive electrode 125 and negative electrode 126 layers are not limited in any way. The electric storage element 121 is housed inside the exterior members 122 together with any electrolytic solution.

(36) The exterior members 122 seal the electric storage element 121. The exterior members 122 may each be a laminate film constituted by a metal foil whose top side and bottom side are both coated with a synthetic resin, where the synthetic resin is thermally fused along the periphery of the electric storage element 121. FIG. 5 is a plan view of the electric storage cell 120.

(37) As shown in FIG. 5, the area where the exterior members 122 are fused represents a sealed area 122a (shaded area in the figure), while the non-fused area between the sealed area 122a and the electric storage element 121 represents a non-sealed area 122b.

(38) It should be noted that the exterior members 122 need not be laminate films, and any members may be used so long as they can seal the electric storage element 121.

(39) The positive-electrode tab 123 is electrically connected to the positive electrodes 125, and led out of the exterior members 122 via the non-sealed area 122b and sealed area 122a. The positive-electrode tab 123 may be a metal foil or metal sheet made of aluminum, etc.

(40) The negative-electrode tab 124 is electrically connected to the negative electrodes 126, and led out of the exterior members 122 via the non-sealed area 122b and sealed area 122a. The negative-electrode tab 124 may be a metal foil or metal sheet made of copper, etc.

(41) The electric storage cell 120 has the constitution described above. However, the electric storage cell 120 is not limited to the constitution illustrated herein; instead, it may be constituted as a lithium ion capacitor, lithium ion secondary battery, electrical double-layer capacitor, or the like, so long as it can be charged and discharged.

(42) The electric storage cells 120 are housed inside the housing space R of the enclosure 110. FIG. 6 is a schematic view showing the placement of the electric storage cells 120 housed inside the housing space R. As shown in this figure, the housing space R may store two sets of electric storage cells 120, wherein one set consists of two electric storage cells 120 stacked in a thickness direction. It should be noted that the number of electric storage cells 120 that are housed inside the housing space R is not limited in any way, and only one electric storage cell 120 may be housed in it.

(43) [Through Holes]

(44) The first sheet member 112 and second sheet member 113 have through holes provided in them. FIG. 7 is a schematic view showing the placement of through holes 130. The through holes 130 are each a hole that penetrates the first sheet member 112 and second sheet member 113 from top to bottom. Although not limited in size in any way, these holes are around several millimeters in diameter.

(45) The through holes 130 are formed at positions corresponding to the parts of the electric storage cell 120 where the electric storage element 121 does not exist, or specifically, at positions facing the parts where the electric storage element 121 does not exist. FIG. 8 is a schematic view showing the position of a through hole 130. As shown in this figure, the through hole 130 is provided at a position where line L reaches the non-sealed area 122b (refer to FIG. 5), where line L represents a line passing through the through hole 130 in the direction orthogonal to the first sheet member 112 or second sheet member 113.

(46) In particular, preferably the through holes 130 are positioned so that they reach the non-sealed area 122b (P in FIG. 5) between the positive-electrode tab 123 and the negative-electrode tab 124.

(47) One through hole 130 is provided for, and in a manner corresponding to, each electric storage cell 120. When two sets of electric storage cells 120, where each set consists of two electric storage cells 120 stacked in the thickness direction, are housed inside the housing space R, as shown in FIG. 6, then there are two electric storage cells 120 facing the first sheet member 112, and another two facing the second sheet member 113.

(48) As a result, two through holes 130 are provided in the first sheet member 112, and another two in the second sheet member 113. These through holes 130 are each provided at a position where line L as described above reaches the non-sealed area 122b of each electric storage cell 120.

(49) The through holes 130 may remain exposed, or they may be covered with masking seals, etc.

(50) [Effects of Through Holes]

(51) If gas generates in an electric storage cell 120 due to abnormality and its internal pressure rises as a result, the electric storage cell 120 expands and a stress is applied to the enclosure 110. To disassemble this electric storage cell 120, a needle is inserted into its through hole 130 to puncture a hole in the exterior member 122. This way, the gas is released from this hole and the stress applied to the enclosure 110 disappears, and therefore the electric storage cell 120 can be disassembled safely.

(52) Since the through holes 130 are positioned in a manner avoiding the electric storage elements 121, as described above, any internal short-circuit that would otherwise be caused by a needle inserted into a through hole 130 is also prevented. It should be noted that, although the needle to be inserted into a through hole 130 is preferably one having a flow channel formed in it, such as an injection needle, any needle may be used so long as it is sharp.

(53) In the present disclosure where conditions and/or structures are not specified, a skilled artisan in the art can readily provide such conditions and/or structures, in view of the present disclosure, as a matter of routine experimentation. Also, in the present disclosure including the examples described above, any ranges applied in some embodiments may include or exclude the lower and/or upper endpoints, and any values of variables indicated may refer to precise values or approximate values and include equivalents, and may refer to average, median, representative, majority, etc. in some embodiments. Further, in this disclosure, a may refer to a species or a genus including multiple species, and the invention or the present invention may refer to at least one of the embodiments or aspects explicitly, necessarily, or inherently disclosed herein. The terms constituted by and having refer independently to typically or broadly comprising, comprising, consisting essentially of, or consisting of in some embodiments. In this disclosure, any defined meanings do not necessarily exclude ordinary and customary meanings in some embodiments.

(54) The present application claims priority to Japanese Patent Application No. 2017-185703, filed Sep. 27, 2017, the disclosure of which is incorporated herein by reference in its entirety including any and all particular combinations of the features disclosed therein.

(55) It will be understood by those of skill in the art that numerous and various modifications can be made without departing from the spirit of the present invention. Therefore, it should be clearly understood that the forms of the present invention are illustrative only and are not intended to limit the scope of the present invention.