Differential electrochemical mass spectrometry (DEMS) cell
10777396 ยท 2020-09-15
Assignee
Inventors
Cpc classification
H01J49/065
ELECTRICITY
International classification
Abstract
The present invention provides for a differential electrochemical mass spectrometry (DEMS) cell comprising a working electrode chamber configured such that an electrolyte enters the working electrode chamber through a channel running through the working electrode.
Claims
1. A differential electrochemical mass spectrometry (DEMS) cell, comprising: a body, the body defining an anolyte chamber, a catholyte chamber, and a collection chamber; an ion-conducting membrane separating the anolyte chamber and the catholyte chamber; a counter electrode disposed in the anolyte chamber; a working electrode disposed in the catholyte chamber, the working electrode being a washer-shaped electrode and a channel being defined in a center of the working electrode, the channel functioning as an inlet for catholyte to the catholyte chamber; and a pervaporation membrane, a first surface of the pervaporation membrane defining a portion of the collection chamber, and the collection chamber being in fluid communication with the catholyte chamber.
2. The DEMS cell of claim 1, wherein the catholyte chamber has a cylindrical shape, wherein a plurality of down channels are defined in the body between the catholyte chamber and the collection chamber, and wherein an inlet for the catholyte for each of the plurality of down channels is defined in the cathode chamber along a diameter of the catholyte chamber.
3. The DEMS cell of claim 2, wherein the plurality of down channels defined in the body between the catholyte chamber and the collection chamber consists of four down channels, and wherein the inlet for each of the four down channels is positioned symmetrically about the diameter of the catholyte chamber.
4. The DEMS cell of claim 2, wherein the catholyte is operable to flow into the catholyte chamber through the channel, to flow outwards from the center of the working electrode to the inlets of the plurality of down channels, and to flow into the collection chamber.
5. The DEMS cell of claim 1, wherein anolyte is operable to flow into the anolyte chamber, to flow along a surface of the ion-conducting membrane, and to flow out of the anolyte chamber.
6. The DEMS cell of claim 1, wherein the counter electrode comprises platinum.
7. The DEMS cell of claim 1, wherein a surface area of the counter electrode is about 2 cm.sup.2.
8. The DEMS cell of claim 1, wherein the ion-conducting membrane comprises a proton conducting membrane.
9. The DEMS cell of claim 1, wherein a surface area of the ion-conducting membrane between the working electrode and the counter electrode is about 1.75 cm.sup.2.
10. The DEMS cell of claim 1, wherein a distance between the working electrode and the ion-conducting membrane is about 10 microns to 200 microns.
11. The DEMS cell of claim 1, wherein a volume of the catholyte chamber is less than about 40 microliters.
12. The DEMS cell of claim 1, wherein the working electrode comprises copper.
13. The DEMS cell of claim 1, wherein a surface area of the working electrode is about 0.5 cm.sup.2 to 2 cm.sup.2.
14. The DEMS cell of claim 1, further comprising: a screw, wherein the screw passes through the channel and connects the working electrode to the body, and wherein the screw defines a second channel through which the catholyte is operable to flow into the catholyte chamber.
15. The DEMS cell of claim 1, wherein the counter electrode defines a flat surface, and wherein the working electrode and the flat surface of the counter electrode are parallel.
16. The DEMS cell of claim 1, wherein the pervaporation membrane comprises polytetrafluoroethylene (PTFE).
17. The DEMS cell of claim 1, further comprising: a stainless steel frit, wherein the stainless steel frit is in contact with a second surface of the pervaporation membrane.
18. The DEMS cell of claim 1, further comprising: a reference electrode disposed in the catholyte chamber.
19. The DEMS cell of claim 18, wherein the reference electrode is positioned about 1 millimeter from the working electrode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing aspects and others will be readily appreciated by the skilled artisan from the following description of illustrative embodiments when read in conjunction with the accompanying drawings.
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DETAILED DESCRIPTION OF THE INVENTION
(43) Before the present invention is described, it is to be understood that this invention is not limited to particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims.
(44) Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limits of that range is also specifically disclosed. Each smaller range between any stated value or intervening value in a stated range and any other stated or intervening value in that stated range is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range, and each range where either, neither or both limits are included in the smaller ranges is also encompassed within the invention, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the invention.
(45) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, the preferred methods and materials are now described. All publications mentioned herein are incorporated herein by reference to disclose and describe the methods and/or materials in connection with which the publications are cited.
(46) As used in the specification and the appended claims, the singular forms a, an, and the include plural references unless the context clearly dictates otherwise. Thus, for example, reference to an electrolyte includes a single electrolyte as well as a plurality of electrolytes.
(47) The terms optional or optionally as used herein mean that the subsequently described feature or structure may or may not be present, or that the subsequently described event or circumstance may or may not occur, and that the description includes instances where a particular feature or structure is present and instances where the feature or structure is absent, or instances where the event or circumstance occurs and instances where it does not.
(48) These and other objects, advantages, and features of the invention will become apparent to those persons skilled in the art upon reading the details of the invention as more fully described below.
(49) The electrochemical CO.sub.2 reduction reaction (CO.sub.2RR) is a subject of considerable current interest that is motivated by the desire to develop methods for converting atmospheric CO.sub.2 into fuels using electrical energy generated from renewable sources.sup.1. Commercial implementation of the CO.sub.2RR has yet to be realized, primarily due to challenges associated with electrocatalyst activity and selectivity. Copper has been identified as the only metallic electrocatalyst capable of reducing CO.sub.2 to hydrocarbons and alcohols..sup.2,3 However, the reaction requires an overpotential of 800 mV,.sup.4-8 resulting in an overall energy conversion efficiency for the CO.sub.2RR process of 20%. Moreover, the reaction can produce up to 16 different products depending on the composition of the electrocatalyst and the applied potential.sup.9. This lack of selectivity necessitates additional processing costs associated with product separations, which further reduce the cost-effectiveness of the technology. For this reason there is a great deal of interest in the discovery of electrocatalysts for the selective formation of potential fuels by the reduction of CO.sub.2.
(50) Solvated CO.sub.2 molecules are believed to be the electroactive species since no CO.sub.2RR products have been detected in electrolyzed solutions of KHCO.sub.3 and K.sub.2CO.sub.3 in CO.sub.2-free atmospheres.sup.10. At relatively low overpotentials metallic copper reduces CO.sub.2 to both formic acid and carbon monoxide (CO), as shown in
(51) Since the CO.sub.2RR produces a mixture of gaseous and liquid phase products a combination of analytical techniques must be employed to fully characterize electrocatalyst selectivity at a given potential. Gaseous products are typically analyzed via gas chromatography by sampling the headspace of the electrochemical cell in-situ while liquid products are analyzed using either liquid chromatography or nuclear magnetic resonance ex-situ..sup.9,20 However, since the Faradaic efficiencies of the liquid phase products are typically less than 5%,.sup.9 constant potential electrolysis must be carried out for roughly one hour in order to reach the analytical detection limits of these techniques. Currently the transient selectivity of a given electrocatalyst cannot be quantitatively studied in a continuous manner. This is an issue because this reaction is known to be highly sensitive to deactivation..sup.22 Thus, there is considerable interest in the development of an analytical technique capable of continuous quantification of the products of the CO.sub.2RR. Such a technique could be employed to more effectively characterize the transient methanol selectivity of Cu.sub.2O films. Differential electrochemical mass spectrometry (DEMS) is an analytical technique that combines an electrochemical half-cell experiment with mass spectrometry, uniting the two with a pervaporation membrane..sup.23 Because the analysis time of mass spectrometry is on the order of a second, the formation of gaseous or volatile reaction products can be monitored continuously in-situ. By relating the relevant mass ion currents to the Faradaic efficiencies of the various reaction products, the activity and selectivity of a given electrocatalyst can be studied in real time as a function of the applied potential. This ultimately enables the potential dependence and transient nature of the reaction selectivity to be rapidly analyzed.
(52) The efficacy and capabilities of DEMS strongly depends on the design of the electrochemical cell, which must be capable of achieving both a rapid response time and a high product collection efficiency..sup.24 As a result, electrochemical cells are specially designed to meet these criteria. However, several additional design criteria must also be met to ensure meaningful product quantification. The working (WE) and counter electrodes (CE) should be parallel in order to ensure that the applied potential does not vary as a function of position on the electrode surface. If this design criterion is not met then the partial current of a given product will vary across the electrode surface, making it impossible to make accurate conclusions about the reaction selectivity. The electrodes should be spatially separated by an ion-conducting membrane in order to ensure that products formed at the cathode do not undergo oxidation at the anode, thereby reducing the perceived selectivity of a given electrocatalyst. Furthermore, this prevents Faradaic current from O.sub.2 reduction at the WE. Yet another design constraint is that the cross sectional area of electrolyte separating the WE and CE should be large, which will result in a low cell impedance and reduce the propensity of bubble formation to break the electrical continuity between the electrodes. Since the CO.sub.2RR can become diffusion limited in stagnant electrolytes in less than three minutes at potentials lower than 1.1 V vs RHE, electrolyte convection must be employed to study a given electrocatalysts transient selectivity over longer timescales. As a result, the volume of electrolyte between the WE and the pervaporation membrane should be minimized so that the transit time between them can be reduced. If the cell volume is not minimized then excessively high electrolyte flow rates will have to be employed to attain acceptable transit times, resulting in product dilution and reduced detectability. Finally, the surface area of the WE should be large so that the concentration of reaction products can be maximized.
(53) DEMS cell designs described in the literature preclude product quantification as a consequence of non-parallel electrode configurations, low product collection efficiencies, and reactant diffusion limitations. The first DEMS cell to use electrolyte flow was the thin-layer flow cell, depicted in
REFERENCES CITED
(54) 1. Whipple, D. T. & Kenis, P. J. A. Prospects of CO2 Utilization via Direct Heterogeneous Electrochemical Reduction. J. Phys. Chem. Lett. 1, 3451-3458 (2010). 2. Hori, Y., Kikuchi, K. & Suzuki, S. Production of CO and CH4 in Electrochemical Reduction of CO2 at Metal Electrodes in Aqueous Hydrogencarbonate Solution. Chem. Lett. 1695-1698 (1985). 3. Hori, Y., Wakebe, H., Tsukamoto, T. & Koga, O. Electrocatalytic process of CO selectivity in electrochemical reduction of CO2 at metal electrodes in aqueous media. Electrochim. Acta 39, 1833-1839 (1994). 4. Hori, Y., Takahashi, R., Yoshinami, Y. & Murata, A. Electrochemical Reduction of CO at a Copper Electrode. J. Phys. Chem. C 101, 7075-7081 (1997). 5. Durand, W. J., Peterson, A. A., Studt, F., Abild-Pedersen, F. & Nrskov, J. K. Structure effects on the energetics of the electrochemical reduction of CO2 by copper surfaces. Surf Sci. 605, 1354-1359 (2011). 6. Li, C. W. & Kanan, M. W. CO2 reduction at low overpotential on Cu electrodes resulting from the reduction of thick Cu2O films. J. Am. Chem. Soc. 134, 7231-4 (2012). 7. Peterson, A. A., Abild-Pedersen, F., Studt, F., Rossmeisl, J. & Nrskov, J. K. How copper catalyzes the electroreduction of carbon dioxide into hydrocarbon fuels. Energy Environ. Sci. 3, 1311 (2010). 8. Tang, W. et al. The importance of surface morphology in controlling the selectivity of polycrystalline copper for CO2 electroreduction. Phys. Chem. Chem. Phys. 14, 76-81 (2012). 9. Kuhl, K. P., Cave, E. R., Abram, D. N. & Jaramillo, T. F. New insights into the electrochemical reduction of carbon dioxide on metallic copper surfaces. Energy Environ. Sci. 5, 7050-7059 (2012). 10. Kim, J. J., Summers, D. P., Frese, K. W. & Park, M. Reduction of CO2 and CO to Methane on Cu Foil Electrodes. J. Electroanal. Chem. 245, 223-244 (1988). 11. Hori, Y. et al. Adsorption of Carbon Monoxide at a Copper Electrode Accompanied by Electron Transfer Observed by Voltammetry and IR Spectroscopy. Electrochim. Acta 39, 2495-2500 (1994). 12. Hori, Y., Wakebe, H., Tsukamoto, T. & Koga, O. Adsorption of CO accompanied with simultaneous charge transfer on copper single crystal electrodes related with electrochemical reduction of CO2 to hydrocarbons. Surf Sci. 335, 258-263 (1995). 13. Hori, Y., Murata, A. & Yoshinami, Y. Adsorption of CO, intermediately formed in Electrochemical Reduction of CO2, at a Copper Electrode. J. Chem. Soc. Faraday Trans. 1 87, 125-128 (1991). 14. Hori, Y., Murata, A., Takahashi, R. & Suzuki, S. Electrochemical Reduction of Carbon Monoxide to Hydrocarbons at Various Metal Electrodes in Aqueous Solution. Chem. Lett. 8, 1665-1668 (1987). 15. Hori, Y., Murata, A., Takahashi, R. & Suzuki, S. Electroreduction of CO to CH4 and C2H4 at a Copper Electrode in Aqueous Solutions at Ambient Temperature and Pressure. J. Am. Chem. Soc. 109, 5022-5023 (1987). 16. Cook, R. L., Macduff, R. C. & Sammells, A. F. Evidence for Formaldehyde, Formic Acid, and Acetaldehyde as Possible Intermediates during Electrochemical Carbon Dioxide Reduction at Copper. J. Electrochem. Soc. 136, 1982-1984 (1989). 17. Dewulf, D. W., Tuo, J. & Bard, A. J. Electrochemical and Surface Studies of Carbon Dioxide Reduction to Methane and Ethylene at Copper Electrodes in Aqueous Solutions. J. Electrochem. Soc. 136, 1686-1691 (1989). 18. Kyriacou, G. & Anagnostopoulos, A. Electroreduction of CO2 on differently prepared copper electrodes: The influence of electrode treatment on the current efficiencies. J. Electroanal. Chem. 322, 233-246 (1992). 19. Schouten, K. J. P., Kwon, Y., van der Ham, C. J. M., Qin, Z. & Koper, M. T. M. A new mechanism for the selectivity to C1 and C2 species in the electrochemical reduction of carbon dioxide on copper electrodes. Chem. Sci. 2, 1902-1909 (2011). 20. Hori, Y., Murata, A. & Takahashi, R. Formation of Hydrocarbons in the Electrochemical Reduction of Carbon Dioxide at a Copper Electrode in Aqueous Solution. J. Chem. Soc. Faraday Trans. 1 85, 2309-2326 (1989). 21. Gattrell, M., Gupta, N. & Co, a. A review of the aqueous electrochemical reduction of CO2 to hydrocarbons at copper. J. Electroanal. Chem. 594, 1-19 (2006). 22. Hori, Y. et al. Deactivation of copper electrode in electrochemical reduction of CO2. Electrochim. Acta 50, 5354-5369 (2005). 23. Wolter, O. & Heitbaum, J. Differential Electrochemical Mass Spectroscopy (DEMS)-. Berichte der Bunsengesellschaft fr Phys. Chemie 6, 2-6 (1984). 24. Baltruschat, H. Differential electrochemical mass spectrometry. J. Am. Soc. Mass Spectrom. 15, 1693-706 (2004). 25. Hartung, T. & Baltruschat, H. Differential Electrochemical Mass Spectrometry Using Smooth Electrodes: Adsorption and H/D-Exchange Reactions of Benzene on Pt. Langmuir 6, 953-957 (1990). 26. Ashton, S. J. Design, Construction and Research Application of a Differential Electrochemical Mass Spectrometer (DEMS). 8, (Springer Berlin Heidelberg, 2012). 27. Jusys, Z., Massong, H. & Baltruschat, H. A New Approach for Simultaneous DEMS and EQCM: Electro-oxidation of Adsorbed CO on Pt and PtRu. J. Electrochem. Soc. 146, 1093-1098 (1999). 28. Wonders, A. H., Housmans, T. H. M., Rosca, V. & Koper, M. T. M. On-line mass spectrometry system for measurements at single-crystal electrodes in hanging meniscus configuration. J. Appl. Electrochem. 36, 1215-1221 (2006).
(55) It is to be understood that, while the invention has been described in conjunction with the preferred specific embodiments thereof, the foregoing description is intended to illustrate and not limit the scope of the invention. Other aspects, advantages, and modifications within the scope of the invention will be apparent to those skilled in the art to which the invention pertains.
(56) All patents, patent applications, and publications mentioned herein are hereby incorporated by reference in their entireties.
(57) The invention having been described, the following examples are offered to illustrate the subject invention by way of illustration, not by way of limitation.
EXAMPLE 1
(58) DEMS Cell Design and Construction
(59) A schematic of a novel DEMS cell is depicted in
(60) The DEMS cell was fabricated out of polycarbonate and fitted with nitrile rubber O-rings. The WE was machined from a copper rod (99.999%). Prior to each experiment the WE surface was mechanically polished with a diamond polishing compound to a mirror-like finish (0.1 m, Ted Pella Inc.). The counter electrode was a Pt gauze disc (100 mesh, 99.9% Sigma Aldrich) that was thermally annealed prior to each experiment. An Ag/AgCl electrode was used as the reference (1 mm OD, Innovative Instruments Inc.). A proton-conducting membrane (Nafion 110, Ion Power Inc.) was used to separate the WE and CE chambers. A PTFE sheet (20 nm pore size, Hangzhou Cobetter Filtration Equipment Co.) was used as the pervaporation membrane. The electrolyte was drawn from a sparging tank where CO.sub.2 (5.0 Paxair) was bubbled through a 0.1 M KHCO.sub.3 (99.7% Sigma Aldrich) solution prepared using 18.2 M deionized water from a Millipore system. The steady state pH of the electrolyte was 6.8.
(61) Electrolyte Flow Rate
(62) Since the potential applied to the working electrode will be scanned at 1 mV/s the transit time from the working electrode chamber to the collection chamber should be less than 1 s. In order to determine the optimal electrolyte flow rate the residence time distribution of the electrolyte in the WE chamber and the four transfer capillaries was calculated as a function of flow rate by solving the Navier-Stokes equation in ComSol Multiphysics. The results of this calculation are shown in
(63) Electrochemistry
(64) Electrochemistry was conducted using a Biologic VSP-300 potentiostat. All electrochemical data was recorded versus a Ag/AgCl reference electrode and then converted to the RHE. Prior to each experiment the potential applied to the working electrode was swept from open circuit to 1 V versus RHE at 50 mV/s in order to reduce the native CuO.sub.x layer. Potentiostatic electrochemical impedance spectroscopy (PEIS) was then used to determine the uncompensated solution resistance (R.sub.u) by applying frequencies from 1 MHz to 10 Hz at the open circuit potential and fitting the resulting Nyquist plot to an RRQRQ equivalent circuit. The potentiostat compensated for 95% of the value of R.sub.u and the last 5% was post-corrected to arrive at accurate potentials. The potential applied to the working electrode was then scanned from 0 to 1.2 V vs RHE at 1 mV/s. This linear potential sweep was repeated consecutively two times, with the second scan being used for further analysis.
(65) Product Detection by Mass Spectrometry
(66) All gaseous CO.sub.2RR products produced on metallic copper will be detectable with this setup except CO. This limitation is due to the fact that CO ionization produces mass fragments identical to those produced by the ionization of CO.sub.2. In order to determine the liquid product detection limit sequentially diluted ethanol standards of decreasing concentrations were flowed through the cell at 1 mL/min. By this means the liquid product detection limit was determined to be roughly 10 M. In order to meet these detection limits at an electrolyte flow rate of 1 mL/min a given liquid product must be generated at a rate of at least 10 nmol/min. As shown in
(67) Mass spectra were acquired using a Hiden HPR40 dissolved-species mass spectrometer. An electron energy of 70 eV was used for the ionization of all species at an emission current of 500 A. Hydrogen ions (m/z=2) were accelerated using a voltage of 1.3 V to prevent detector saturation while methane (m/z=15), ethene (m/z=26), and the alcohols (m/z=31) were accelerated using a voltage of 3 V in order to maximize signal. These mass-selected product cations were detected using an electron multiplier with a detector voltage of 1200 V and were selected due to their abundance, minimal overlap with other products, and low background signals.
(68) Electrochemical Impedance Spectroscopy
(69) Potentiostats do not automatically adjust for the resistance between the working and reference electrode, which is also known as the uncompensated resistance (R.sub.u). R.sub.u results in a voltage drop that can seriously compromise the accuracy of the WE potential measurement, especially when high currents are drawn. The electrolyte separating the working and reference electrodes is the primary source of this uncompensated resistance. In order to experimentally determine the value of R.sub.u PEIS was conducted. The resulting Nyquist plot is depicted in
(70) Differential Electrochemical Mass Spectrometry
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(73) Resolving an Increasing R.sub.u of DEMS Cell
(74) As shown in
EXAMPLE 2
A Novel Differential Electrochemical Mass Spectrometer Cell Design for Online Quantification of the Products Produced During Electrochemical Reduction of CO.SUB.2
(75) The discovery of electrocatalysts that can efficiently reduce CO.sub.2 to fuels with high selectivity is a subject of contemporary interest. Currently, the available analytical methods for characterizing the products of CO.sub.2 reduction require tens of hours to obtain the dependence of the product distribution on the applied potential. As a consequence, there is a need to develop novel analytical approaches that can reduce this analysis time down to about an hour. We report here the design, construction, and operation of a novel differential electrochemical mass spectrometer (DEMS) cell geometry that enables the partial current densities of volatile electrochemical reaction products to be quantified in real time. The capabilities of the novel DEMS cell design are demonstrated by carrying out the electrochemical reduction of CO.sub.2 over polycrystalline copper. The reaction products are quantified in real time as a function of the applied potential during linear sweep voltammetry, enabling the product spectrum produced by a given electrocatalyst to be determined as a function of the applied potential on the timescale of roughly one hour.
(76) Introduction
(77) The prospect of utilizing solar energy to promote the electrochemical or photoelectrochemical reduction of CO.sub.2 to transportation fuels has motivated extensive research aimed at identifying highly active and selective electrocatalysts for CO.sub.2 reduction (CO.sub.2R)..sup.1-4 These efforts have revealed that copper is the only metallic electrocatalyst capable of reducing CO.sub.2 to hydrocarbons and alcohols..sup.5-7 Unfortunately, the reaction requires an overpotential of approximately 1 V or more, resulting in a cathodic CO.sub.2R energy efficiency of less than 25% (See SI-1)..sup.8-11 It has also been observed that metallic copper produces up to 16 different products depending on the surface morphology and the applied potential..sup.10,11 As a consequence, a great deal of attention is being devoted to the discovery of novel electrocatalysts that can reduce CO.sub.2 to fuels with higher efficiency and a more narrowly defined product spectrum than can be achieved with metallic copper.
(78) A combination of analytical techniques must be employed to fully characterize the products of CO.sub.2R because the reaction produces both gaseous and liquid-phase products..sup.8,10 Gas chromatography has been used to quantify the gaseous products by periodically sampling the headspace of the electrochemical cell over the course of electrolysis. The liquid-phase products are analyzed after electrolysis using either high performance liquid chromatography (HPLC) or nuclear magnetic resonance (NMR)..sup.8,10 While gas chromatography is sufficiently sensitive to quantify gaseous products from the effluent of an electrochemical cell, constant potential electrolysis must be performed for roughly one hour in order to reach the detection limits of HPLC or NMR because the Faradaic efficiencies of most liquid-phase products are less than 1%..sup.10 Due to the reliance on chromatography for product analysis, the dependence of the activity and selectivity of CO.sub.2R electrocatalysts has not been studied extensively as a function of time. This is an issue because CO.sub.2R has been reported to be highly sensitive to electrocatalyst deactivation..sup.12-18 Therefore, there is considerable interest in the development of an analytical technique capable of continuously quantifying the generation rates of the major reaction products in both phases in real time. The availability of such a technique would enable the potential dependence of the major reaction products to be determined rapidly by simply sweeping the applied potential and recording the product generation rates in real time. With this objective in mind, Koper et al. have developed a micron-sized sampling tip that can be placed close to an electrode surface in order to periodically collect liquid-phase reaction for ex-situ analysis using HPLC..sup.19 While this technique is well suited for detecting the presence of liquid-phase reaction products with a more rapid sampling rate, it cannot be used to quantify the Faradaic efficiencies of these products due to the low collection efficiency of the product.
(79) Differential electrochemical mass spectrometry (DEMS) is an analytical technique that utilizes pervaporation to continuously separate and collect electrochemical reaction products..sup.20 Because the analysis time of mass spectrometry is on the order of a second, the generation rates of gaseous or volatile reaction products can be quantified in real time by recording the relevant mass ion currents and relating them to the partial current densities of the corresponding reaction products..sup.20 Koper et al. developed an online electrochemical mass spectrometer (OLEMS) capable of detecting the hydrocarbon products of CO.sub.2R in real time using a sampling tip placed in close proximity with the electrode surface..sup.21 In related work, Mayrhofer et al. have recently reported the design of a novel DEMS cell capable of detecting the hydrocarbon products of CO.sub.2R that can also be used to raster an electrode surface with varying composition in order to rapidly screen bimetallic CO.sub.2R electrocatalysts..sup.22 While both approaches can be used to detect the presence of gaseous electrochemical reaction products in real time, neither approach is capable of quantification due to low and ill-defined product collection efficiencies. The collection efficiency of OLEMS is extremely low and highly sensitive to the distance between the sampling tip and the electrode surface, whereas the thin-layer flow cell geometry employed by Mayrhofer et al. suffers from a low product collection efficiency under electrolyte convection..sup.23
(80) The capabilities of DEMS strongly depend on the design of the electrochemical cell, which must be capable of achieving both a rapid response time and a high product collection efficiency.sup.23,24 A number of additional design criteria must also be met to enable product quantification. The working and counter electrodes should be parallel to ensure a uniform potential distribution across the surface of the electrodes, and be separated by an ion-conducting membrane to prevent unwanted parasitic reactions, such as the oxidation of CO.sub.2R products or the reduction of O.sub.2. Electrolyte convection must be employed for two reasons: 1) to assure that the electrolyte does not become depleted of CO.sub.2 and 2) to provide good mass transfer to and away from the cathode (see SI-2). It is also necessary to isolate the working electrode from the pervaporation membrane because significant CO.sub.2 depletion will occur due to pervaporation through the collection membrane if it is in the vicinity of the working electrode. As a result, the electrolyte volume between the working electrode and the pervaporation membrane must be minimized so that an acceptable delay time between product generation and detection can be achieved without diluting the liquid-phase reaction products beyond the limits of detection. Finally, the surface area of the working electrode should be large so that the concentration of the liquid-phase products can be maximized.
(81) DEMS cell designs described in the literature preclude product quantification primarily as a consequence of either poorly defined electrochemistry or low product collection efficiencies..sup.21,25 The dual thin-layer flow cell is capable of achieving liquid-phase product collection efficiencies as high as 40% by locating the working electrode and pervaporation membrane in separate chambers..sup.24 By minimizing the overall cell volume delay times of 2 s were achieved. However, the design suffers from a non-parallel electrode configuration and a high cell resistance (10 k) due to the capillary tube connecting the working and counter electrode chambers..sup.23,24 The high cell resistance makes it impossible to drive CO.sub.2R to hydrocarbons and alcohols using polycrystalline copper without first reaching the compliance voltage of modern potentiostats. To the best of the authors knowledge, there have been no reports in the literature of using DEMS to detect the liquid-phase products of CO.sub.2R or to quantify any reaction products in real time..sup.13,16,22,26-32 The objective of the work reported here was to design and construct a DEMS cell that meets all of the criteria noted above and to demonstrate its performance by conducting CO.sub.2R using a polycrystalline copper cathode.
EXPERIMENTAL
(82) DEMS Cell Design and Construction
(83) A schematic of the DEMS cell is depicted in
(84) The working and counter electrode chambers were fabricated of polyether ether ketone (Professional Plastics) and polycarbonate (McMaster-Carr), respectively, and were fitted with Viton O-rings (McMaster-Carr). The cell was treated with UV-generated ozone to reduce the wetting angle of the electrolyte on the exposed surfaces of the cell, which reduces the holdup of gaseous product bubbles in the working electrode chamber (see SI-5). The working electrode was machined from a copper sheet (99.999% Sigma Aldrich). Prior to each experiment the copper surface was polished mechanically with a diamond polishing compound to a mirror-like finish (0.1 m, Ted Pella Inc.). The counter electrode was a platinum gauze disc (100 mesh, 99.9% Sigma Aldrich) that was flame annealed prior to each experiment. A Ag/AgCl electrode was used as the reference (1 mm OD, Innovative Instruments Inc.). A proton-conducting membrane (Nafion 110, Ion Power Inc.) was used as the ion-conducting membrane. Attempts were made to use an anion-conducting membrane (Selemion AMV, AGC Inc.) but they were not successful due to gaseous product bubble holdup on the membrane surface that severely disrupted the electrochemical measurements. A PTFE sheet (20 nm pore size, Hangzhou Cobetter Filtration Equipment Co.) was used as the pervaporation membrane. A 0.05 M K.sub.2CO.sub.3 (99.995% Sigma Aldrich) solution prepared using 18.2 M deionized water from a Millipore system was used as the electrolyte. After saturation with CO.sub.2 (99.999% Praxair) at 25 C. the steady state pH of the electrolyte was 6.8, making it chemically equivalent to a 0.1 M KHCO.sub.3 solution saturated with CO.sub.2 at the same temperature (see SI-6).
(85) Electrochemistry
(86) Electrochemistry was performed using a Biologic VSP-300 potentiostat. All electrochemical data were recorded versus the reference electrode and converted to the RHE scale using the relationship E.sub.RHE=E.sub.Ag/AgCl+0.197+0.059pH.sub.Bulk. A 5 Hz filter was used to eliminate noise from the working electrode potential measurement caused by the flow of electrolyte. Prior to each experiment the potential applied to the working electrode was swept from open circuit to 1 V vs RHE at 50 mV/s in order to reduce the native CuO.sub.x layer. Potentiostatic electrochemical impedance spectroscopy (PEIS) was then used to determine the total uncompensated resistance (R.sub.u) by applying frequencies from 10 Hz to 30 kHz at the open circuit potential (see SI-7). The potentiostat compensated for 85% of R.sub.u in-situ and the last 15% was post-corrected to arrive at accurate potentials. The potential applied to the working electrode was then swept from open circuit to 1.2 V vs RHE at 0.2 mV/s. This scan rate was determined experimentally to be optimal for reducing the impact of bubble noise on the recorded mass ion current trends (see SI-8). The linear potential sweep was repeated twice, and only the second scan was used for further analysis.
(87) Product Detection by Mass Spectrometry
(88) Mass spectra were acquired using a Hiden HPR40 dissolved-species mass spectrometer. An electron energy of 70 eV was used for the ionization of all species with an emission current of 500 A. Hydrogen ions (m/z=2) were accelerated using a voltage of 1.3 V to prevent detector saturation while methane (m/z=15), ethene (m/z=26), and ethanol/1-propanol (m/z=31) ions were accelerated using a voltage of 3 V to maximize the detector response. All mass-selected product cations were detected using a secondary electron multiplier with a detector voltage of 1,200 V. These mass spectrometer settings were determined to be optimal for maximizing the signal to noise ratio of the liquid-phase products while not overloading the detector with H.sub.2 (see SI-9). Using these settings a data point was recorded every 1.4 s. The data was averaged over 10 mV increments during linear sweep voltammetry and over 1 min intervals during chronoamperometry in order to minimize the influence of bubble noise on the recorded trends.
(89) Results and Discussion
(90) Electrolyte Flow Rate and CO.sub.2R Product Detectability
(91) The flow pattern and the average residence time of the catholyte in the working electrode were found to influence the cell performance and the liquid-phase product detectability. First, the convection of the catholyte driven by either a positive pressure applied at the cell inlet or a negative pressure applied at the cell outlet was examined. In the first case, the formation of recirculation eddies led to an increase in the holdup of gaseous product bubbles in the working electrode chamber, which caused erratic current flow due to the partial blockage of catholyte access to the electrode surface. These difficulties were eliminated when electrolyte convection was driven by negative pressure applied at the cell outlet. To support these observations the electrolyte velocity field across the working electrode chamber was simulated for convection driven by both positive and negative pressure (see SI-10). As shown in
(92) It is important that the average residence time of the electrolyte in the working electrode chamber be neither too short nor too long. Too short a residence time will lead to insufficient product accumulation in the electrolyte stream, thereby reducing the detectability of the products of interest. Conversely, too long a residence time will cause an accumulation of gaseous product bubbles in the working electrode chamber and a depletion of dissolved CO.sub.2, which may result in mass transfer limitations. Ideally, the average residence time should be equivalent to the time interval over which mass spectrometry data will be acquired. To this end, the residence time distribution of the catholyte passing through the working electrode chamber and the transfer capillaries was calculated as a function of the flow rate by solving the Navier-Stokes and mass-balance equations in COMSOL Multiphysics v4.3b (see SI-10). As shown in
(93) All gaseous CO.sub.2R products are detectable using DEMS except CO. CO is undetectable because its ionization produces the same mass fragments as CO.sub.2, which is present in the electrolyte at a concentration at least three orders of magnitude higher than CO at the minimum electrolyte flow rate (see SI-12). To estimate the detection limit of the liquid-phase products, increasingly concentrated ethanol and 1-propanol solutions were fed into the cell at 1 mL/min. The limit of detection was defined as the concentration of these species that resulted in a mass ion current signal equal to the magnitude of the standard deviation of the baseline signal. By this means the liquid-phase product detection limit was determined to be 5 M (see SI-13). According to the current literature, the only liquid-phase products with generation rates high enough to reach this concentration at the minimum electrolyte flow rate are formic acid, ethanol, and 1-propanol (see SI-14). However, formic acid is undetectable since this species is fully dissociated, and hence cannot pervaporate into the mass spectrometer at the pH of the electrolyte. The inability to detect formic acid was verified experimentally using a formic acid solution two orders of magnitude more concentrated than expected to be observed during CO.sub.2R at the minimum electrolyte flow rate (see SI-15).
(94) Only signal from the primary ionization fragment of ethanol and 1-propanol (m/z=31) was observable during CO.sub.2R over polycrystalline copper at the minimum electrolyte flow rate. This is an issue because cations with this m/z ratio are also produced by methanol, glycolaldehyde, ethylene glycol, allyl alcohol, and propionaldehyde. However, based on previous literature reports only ethanol and 1-propanol will contribute significantly to the m/z=31 signal, since the Faradaic efficiencies of the other products do not exceed 2% (see SI-16)..sup.8,10 In principle, it should be possible to deconvolute the contributions to the m/z=31 signal made by ethanol and 1-propanol using the mass ion currents associated with their secondary ionization fragments. However, the secondary ionization fragment produced by ethanol (m/z=46) overlaps with that from C.sup.12O.sup.18.sub.2, resulting in an erratic baseline that prevents clear trends from being observed (see SI-17). Furthermore, the concentration of 1-propanol expected to be formed by the reaction is insufficient to reach the detection limit of its secondary ionization fragment (m/z=59) (see SI-17). In order to determine the contribution of ethanol and 1-propanol to the m/z=31 signal their generation rates over polycrystalline copper were measured at a series of increasingly negative potentials in a conventional H-type cell. After electrolysis the composition of the catholyte was measured using HPLC and the relative concentration of ethanol to 1-propanol was plotted as a function of the applied potential (see SI-18). The linear relationship was then used to deconvolute the m/z=31 signal as a function of potential so that the generation rates of both alcohols could be determined in real time, assuming that they are both uniformly distributed in the catholyte entering the collection chamber.
(95) Product Quantifiability
(96) Linear sweep voltammetry was conducted in a He-sparged electrolyte (pH=11.3) so that the ion current for m/z=2 could be related directly to the hydrogen generation rate. As shown in
(97) Rapid Electrocatalyst Screening Via Linear Sweep Voltammetry
(98) Linear sweep voltammetry was conducted in a CO.sub.2-sparged electrolyte to demonstrate the ability of the DEMS cell to quantify the generation rates of multiple electrochemical reaction products in real time. The recorded voltammogram, shown in
(99) The partial current potential dependence of hydrogen, methane, ethene, ethanol, and 1-propanol recorded during the linear potential sweep are shown in
(100) Measuring Transient Selectivity via Chronoamperometry
(101) There have been no reports in the literature demonstrating changes in the selectivity of CO.sub.2R to C.sub.2+ liquid-phase products as a function of time. This is an issue because the selectivity to C.sub.2+ products has been reported to be extremely sensitive to the presence of impurities in the electrolyte, such as iron and zinc, that quickly contaminate the copper surface at the potentials required to drive CO.sub.2R to hydrocarbons and alcohols..sup.18,37 Currently, liquid product selectivity is quantified at the end of the reaction and it is assumed that no deactivation occurs over the course of 1 h electrolysis. However, the validity of this assumption has not been substantiated experimentally due to the lack of an analytical technique capable of quantifying the transient generation rates of the C.sub.2+ liquid-phase products in real time. To fill this void chronoamperometry was conducted at 1.14 V vs RHE for 1 h. As shown in
CONCLUSIONS
(102) In conclusion, a DEMS cell has been designed that satisfies all of the criteria required to achieve meaningful product quantification in real time. These criteria include a parallel electrode configuration, high product collection efficiencies, and a rapid response time. The efficacy of the cell was demonstrated by performing CO.sub.2R over polycrystalline copper and quantifying the generation rates of both gaseous and liquid-phase products during a linear potential sweep and at a fixed potential as a function of time. To the best of our knowledge, this effort represents the first example of DEMS being used to quantify all major products of CO.sub.2R, with the exception of CO and formic acid. The potential dependence of the partial current densities of the detectable reaction products matched the trends reported by other workers.sup.8,10,33 but were obtained on the timescale of an hour rather than the tens of hours required using the conventional analytical approaches. It was also demonstrated that the copper electrocatalyst experiences no deactivation over the course of 1 h electrolysis at a fixed potential when pure reagents are used to prepare the electrolyte. This is the first time that the transient selectivity of CO.sub.2R to C.sub.2+ liquid-phase products has been reported in the literature. The DEMS cell developed and described in this study is currently being used to screen the activity and selectivity of novel electrocatalysts as a function of potential and to investigate changes in their activity and selectivity over time.
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(104) While the present invention has been described with reference to the specific embodiments thereof, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation, material, composition of matter, process, process step or steps, to the objective, spirit and scope of the present invention. All such modifications are intended to be within the scope of the claims appended hereto.