Feed-through component
10751831 ยท 2020-08-25
Assignee
Inventors
- Frank Kroll (Landshut, DE)
- Helmut Hartl (Vienna, AT)
- Andreas Roters (Mainz, DE)
- Hauke Esemann (Woerrstadt, DE)
- Dieter Goedeke (Bad Soden, DE)
- Ulf Dahlmann (Gau-Odernheim, DE)
- Sabine Pichler-Wilhelm (Landshut, DE)
- Martin Landendinger (Rottenburg, DE)
- Linda Johanna Backnaes (Landshut, DE)
Cpc classification
C03C8/00
CHEMISTRY; METALLURGY
Y10T29/49115
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23K15/0093
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/4911
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23K2101/36
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/188
ELECTRICITY
H01M50/553
ELECTRICITY
C03C8/24
CHEMISTRY; METALLURGY
H01M50/186
ELECTRICITY
B23K26/32
PERFORMING OPERATIONS; TRANSPORTING
C03C2204/00
CHEMISTRY; METALLURGY
B23K1/19
PERFORMING OPERATIONS; TRANSPORTING
H01M2220/20
ELECTRICITY
H01M10/0525
ELECTRICITY
Y10T29/49108
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B23K1/19
PERFORMING OPERATIONS; TRANSPORTING
H01M10/0525
ELECTRICITY
B23K26/32
PERFORMING OPERATIONS; TRANSPORTING
C03C8/24
CHEMISTRY; METALLURGY
B23K15/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A feed-through component for a conductor feed-through which passes through a part of a housing, for example a battery housing, is embedded in a glass or glass ceramic material and has at least one conductor, for example an essentially pin-shaped conductor, and a head part. The surface, in particular the cross-sectional surface, of the head part is greater than the surface, in particular the cross-sectional surface, of the conductor, for example of the essentially pin-shaped conductor. The head part is embodied such that is can be joined to an electrode-connecting component, for example an electrode-connecting part, which may be made of copper, a copper alloy CuSiC, an aluminum alloy AlSiC or aluminum, with a mechanically stable and non-detachable connection.
Claims
1. A feed-through for passing through an opening in a part of a housing, the feed-through comprising: one of a glass material and a glass ceramic material; at least one conductor embedded in said one of a glass material and a glass ceramic material, said at least one conductor defining a longitudinal axis and including a main body embedded in said one of a glass material and a glass ceramic material and a head part connected to said main body, said main body having a body width which extends in a direction perpendicular to said longitudinal axis and said head part having a head width which extends in a direction perpendicular to said longitudinal axis and is greater than said body width, said head part being configured to be joined with an electrode connecting component to form a mechanically stable and non-detachable electrical connection having good conductivity; and a base body for inserting into said opening in said part of said housing, said base body being formed from a metal and having a base body opening through which said at least one conductor embedded in said one of a glass material and a glass ceramic material is guided, wherein said base body opening is sealed by said one of a glass material and a glass ceramic material.
2. The feed-through according to claim 1, wherein the part of a housing is for a battery housing.
3. The feed-through according to claim 1, wherein said at least one conductor is an essentially pin-shaped conductor.
4. The feed-through according to claim 1, wherein said electrode connecting component consists essentially of one of copper, a copper ally, CuSiC, an aluminum alloy, AlSiC and aluminum.
5. The feed-through according to claim 3, said head part further comprising a centering part.
6. The feed-through according to claim 5, said centering part being an extension protruding over said head part of said essentially pin-shaped conductor.
7. The feed-through according to claim 6, wherein said extension is round.
8. The feed-through component according to claim 6, wherein said extension is not round and is a twist lock.
9. The feed-through according to claim 7, said electrode connecting component having a centering opening configured to accommodate said extension of said head part.
10. The feed-through according to claim 1, said electrode connecting component being connected with said head part by one of welding, soldering, grouting, caulking, flanging, shrinking and clamping.
11. The feed-through according to claim 1, said electrode connecting component further comprising a coating.
12. The feed-through according to claim 11, said coating being at least one of copper (Cu), aluminum (Al), nickel (Ni), gold (Au), palladium (Pd), zinc (Zn) and silver (Ag).
13. The feed-through according to claim 12, said head part further comprising a projection.
14. The feed-through according to claim 13, said essentially pin-shaped conductor including one of an aluminum alloy, aluminum, a copper alloy, copper, a silver alloy, silver, a gold alloy, gold, magnesium and a magnesium alloy.
15. The feed-through according to claim 1, wherein said one of a glass material and a glass ceramic material includes: TABLE-US-00006 P.sub.2O.sub.5 35-50 mole percent (mol-%); Al.sub.2O.sub.3 0-14 mol-%; B.sub.2O.sub.3 2-10 mol-%; Na.sub.2O 0-30 mol-%; M.sub.2O 0-20 mol-%, wherein M is one of potassium (K), cesium (Cs) and rubidium (Rb); PbO 0-10 mol-%; Li.sub.2O 0-45 mol-%; BaO 0-20 mol-%; and Bi.sub.2O.sub.3 0-10 mol-%.
16. The feed-through component according to claim 15, said one of a glass material and a glass ceramic material including: TABLE-US-00007 P.sub.2O.sub.5 39-48 mol-%; Al.sub.2O.sub.3 2-12 mol-%; B.sub.2O.sub.3 4-8 mol-%; Na.sub.2O 0-20 mol-%; M.sub.2O 12-19 mol-%; PbO 0-9 mol-%; Li.sub.2O 0-40 mol-%; BaO 5-20 mol-%; and Bi.sub.2O.sub.3 1-5 mol-%.
17. The feed-through component according to claim 16, said one of a glass material and a glass ceramic material including: TABLE-US-00008 Li.sub.2O 17-40 mol-%; and Bi.sub.2O.sub.3 2-5 mol-%.
18. The feed-through according to claim 15, said one of a glass material and a glass ceramic material including: TABLE-US-00009 P.sub.2O.sub.5 38-50 mol-%; Al.sub.2O.sub.3 3-14 mol-%; B.sub.2O.sub.3 4-10 mol-%; Na.sub.2O 10-30 mol-%; K.sub.2O 10-20 mol-%; and PbO 0-10 mol-%.
19. The feed-through according to claim 18, said one of a glass material and a glass ceramic material including: TABLE-US-00010 P.sub.2O.sub.5 39-48 mol-%; Al.sub.2O.sub.3 4-12 mol-%; B.sub.2O.sub.3 4-8 mol-%; Na.sub.2O 14-20 mol-%; K.sub.2O 12-19 mol-%; and PbO 0-9 mol-%.
20. A method of producing a feed-through component for feeding through a part of a housing, the method comprising the steps of: providing a feed-through component including at least one essentially pin-shaped conductor and a head part; providing an electrode connecting component which is separate from said feed-through component; and connecting said feed-through component with said electrode connecting component in a region of said head part through a mechanically stable, non-detachable connection.
21. The method according to claim 20, wherein said housing is a battery housing.
22. The method according to claim 20, further comprising the step of treating a surface of said electrode connecting component.
23. The method according to claim 22, wherein said treating step includes coating said surface of said electrode connecting component prior to connecting said electrode connecting component with said feed-through component.
24. The method according to claim 23, wherein said electrode connecting component is coated with one of copper (Cu), aluminum (Al), silver (Ag), nickel (Ni), gold (Au), palladium (Pd) and zinc (Zn).
25. The method according to claim 20, wherein said step of connecting said feed-through component with said electrode connecting component in said region of said head part by one of welding, soldering, caulking, flanging, shrinking, pressing, clamping and crimping.
26. The method according to claim 25, wherein said welding includes one of laser welding, resistance welding, electron beam welding, ultrasonic welding and friction welding.
27. The method according to claim 20, further comprising the step of providing said electrode connecting component with a reinforcement stamping.
28. The method according to claim 27, further comprising the step of providing said electrode connecting component with a centering opening which is one of round and not round and which provides one of a centering possibility and a twist lock.
29. The method according to claim 20, further comprising the step of sealing said feed-through component in one of a glass material and a glass ceramic material into one of a base body and an opening of the part of the housing prior to said step of connecting said feed-through component with said electrode connecting component.
30. The method according to claim 29, said one of a glass material and a glass ceramic material including: TABLE-US-00011 P.sub.2O.sub.5 35-50 mole percent (mol-%); Al.sub.2O.sub.3 0-14 mol-%; B.sub.2O.sub.3 2-10 mol-%; Na.sub.2O 0-30 mol-%; M.sub.2O 0-20 mol-%, wherein M is one of potassium (K), cesium (Cs) and and rubidium (Rb); PbO 0-10 mol-%; Li.sub.2O 0-45 mol-%; BaO 0-20 mol-%; and Bi.sub.2O.sub.3 0-10 mol-%.
31. The method according to claim 27, said one of a glass material and a glass ceramic material including: TABLE-US-00012 P.sub.2O.sub.5 39-48 mole percent (mol-%); Al.sub.2O.sub.3 2-12 mol-%; B.sub.2O.sub.3 4-8 mol-%; Na.sub.2O 0-20 mol-%; M.sub.2O 12-19 mol-%; PbO 0-9 mol-%; Li.sub.2O 0-40 mol-%; BaO 5-20 mol-%; and Bi.sub.2O.sub.3 1-5 mol-%.
32. The method according to claim 31, said one of a glass material and a glass ceramic material including: TABLE-US-00013 Li.sub.2O 17-40 mol-%; and Bi.sub.2O.sub.3 2-5 mol-%.
33. The method according to claim 30, said one of a glass material and a glass ceramic material including: TABLE-US-00014 P.sub.2O.sub.5 38-50 mol-%; Al.sub.2O.sub.3 3-14 mol-%; B.sub.2O.sub.3 4-10 mol-%; Na.sub.2O 10-30 mol-%; K.sub.2O 10-20 mol-%; and PbO 0-10 mol-%.
34. The method according to claim 33, said one of a glass material and a glass ceramic material including: TABLE-US-00015 P.sub.2O.sub.5 39-48 mol-%; Al.sub.2O.sub.3 4-12 mol-%; B.sub.2O.sub.3 4-8 mol-%; Na.sub.2O 14-20 mol-%; K.sub.2O 12-19 mol-%; and PbO 0-9 mol-%.
35. A housing, comprising: an electrode connecting component; and at least one feed-through component connected with said electrode connecting component, said at least one feed-through component including: one of a glass material and a glass ceramic material; and at least one conductor embedded in said one of a glass material and a glass ceramic material, said at least one conductor having a cross sectional surface and including a head part having a head part surface which is larger than said cross sectional surface of said at least one conductor, said head part being joined with said electrode connecting component to form a mechanically stable and non-detachable electrical connection having good conductivity.
36. The housing according to claim 35, wherein the housing is a battery housing.
37. The housing according to claim 35, wherein the housing includes a light metal.
38. The housing according to claim 37, wherein said light metal is one of aluminum, an aluminum alloy, magnesium, a magnesium alloy, titanium and a titanium alloy.
39. The housing according to claim 36, wherein the housing includes a metal.
40. The housing according to claim 39, wherein said metal is one of steel, high-grade steel, stainless steel, and tool steel.
41. The feed-through according to claim 1, wherein said base body has a ring-shape.
42. The feed-through according to claim 1, wherein said metal of said base body is a light metal.
43. The feed-through according to claim 42, wherein said light metal is one of aluminum, an aluminum alloy, AlSiC, magnesium, a magnesium alloy, titanium, and a titanium alloy.
44. The feed-through according to claim 1, wherein said metal of said base body is steel.
45. The feed-through according to claim 44, wherein said metal of said base body is one of stainless steel, high grade steel, and tool steel.
46. The feed-through according to claim 1, wherein a coefficient of thermal expansion in the temperature range of 20 C. to 300 C. of said one of a glass material and glass ceramic material is different from a coefficient of thermal expansion in the temperature range of 20 C. to 300 C. of a material of at least one of said base body and said at least one conductor in such a way that a compression seal feed-through is formed.
47. A device, comprising: a housing having a housing opening; and a feed-through placed in said housing opening, said feed-through including: a base body formed from a metal and inserted into said housing opening in said housing, said base body having a base body opening formed therein; one of a glass material and a glass ceramic material sealing said base body opening; and at least one conductor embedded in said one of a glass material and a glass ceramic material, said at least one conductor defining a longitudinal axis and including a main body embedded in said one of a glass material and a glass ceramic material and a head part connected to said main body, said main body having a body width which extends in a direction perpendicular to said longitudinal axis and said head part having a head width which extends in a direction perpendicular to said longitudinal axis and is greater than said body width, said head part being configured to be joined with an electrode connecting component to form a mechanically stable and non-detachable electrical connection having good conductivity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
(2)
(3)
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(5)
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(9)
(10) Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
(11) Referring now to the drawings, and more particularly to
(12) As can be seen in
(13) Reinforcement stamping 12 of electrode-connecting part 20 prevents bending during installation of the feed-through into a housing part and thereby a short circuit.
(14) For optimum connection of electrode connecting part 10 with head part 5, the electrode connecting part 10 may be provided with a surface coating, for example consisting of copper or aluminum. Other coating materials such as for example Ag, Ni, Au, Pd and Zn would also be possible. A silver or gold alloy would also be possible. The electrode itself can consist of essentially any desired material, for example a metal, such as a light metal, for example aluminum, an aluminum alloy, magnesium or magnesium alloy.
(15) It is feasible for electrode connecting component 10 and the feed-through component 1 may be produced in a separate process. This allows for optimum process control in regard to material selection, as well as production method. A connection between electrode connecting component 10 and head part 5 of feed-through component 1 is established only subsequently, for example through a joining process such as laser welding, ultrasonic welding, bonding, friction welding, caulking, flanging, resistance welding or soldering.
(16) As can be seen in
(17) Referring now to
(18) The feed-through component may not be sealed directly into a housing opening, but rather into a base body prior to being placed in the opening. The feed-through is then composed of the feed-through component, the glass or glass ceramic material and the base body.
(19) Referring now to
(20) Base body 200 which accommodates the essentially pin-shaped conductor 203 of feed-through component 201 is, for example, substantially ring shaped. The material of base body 200 is for example a metal, such as a light metal, for example aluminum, AlSiC, but also steel, stainless steel, for example high grade steel. An aluminum alloy, magnesium, a magnesium alloy, a titanium alloy or titanium are also possible. In order to provide a hermetic feed-through of the conductor, in particular essentially pin-shaped conductor 203 through base body 200 and thereby the opening in the housing part, the conductor 203, in particular pin-shaped conductor 203 is sealed into a glass plug of glass or glass ceramic material, in other words, base body 200 and essentially pin-shaped conductor 203 are sealed with glass or glass ceramic material 280. The sealing temperature of the glass- or glass ceramic material may be 20K to 100K below the melting temperature of the material of base body 200 or the housing part into which the opening is worked (not illustrated) and or the pin-shaped conductor. If base body 200 is constructed of a metal having a low melting point, in particular a light metal, such as aluminum, an aluminum alloy, magnesium, a magnesium alloy, titanium, a titanium alloy or AlSiC, then a glass material through which the conductor is guided and which includes the following components in mole percent (mol.-%) may be used:
(21) TABLE-US-00003 P.sub.2O.sub.5 35-50 mol-%, for example 39-48 mol %; Al.sub.2O.sub.3 0-14 mol-%, for example 2-12 mol %; B.sub.2O.sub.3 2-10 mol-%, for example 4-8 mol %; Na.sub.2O 0-30 mol-%, for example 0-20 mol %; M.sub.2O 0-20 mol-%, for example 12-19 mol %, whereby M is, for example, K, Cs or Rb; PbO 0-10 mol-%, for example 0-9 mol %; Li.sub.2O 0-45 mol-%, for example 0-40 mol %, or 17-40 mol %; BaO 0-20 mol-%, for example 0-20 mol %, or 5-20 mol %; and Bi.sub.2O.sub.3 0-10 mol-%, for example 1-5 mol %, or 2-5 mol %.
(22) In accordance with an additional embodiment of the present invention, the glass composition includes the following components in mol %:
(23) TABLE-US-00004 P.sub.2O.sub.5 38-50 mol-%, for example 39-48 mol %; Al.sub.2O.sub.3 3-14 mol-%, for example 4-12 mol %; B.sub.2O.sub.3 4-10 mol-%, for example 4-8 mol %; Na.sub.2O 10-30 mol-%, for example 14-20 mol %; K.sub.2O 10-20 mol-%, for example 12-19 mol %; and PbO 0-10 mol-%, for example 0-9 mol %.
(24) Below, eight examples (AB1-AB8) are shown in Table 1 for the aforementioned glass compositions:
(25) TABLE-US-00005 TABLE 1 Examples: Mol % AB1 AB2 AB3 AB4 AB5 AB6 AB7 AB8 P.sub.2O.sub.5 47.6 43.3 43.3 43.3 37.1 40.0 42.0 46.5 B.sub.2O.sub.3 7.6 4.8 4.7 4.8 4.9 6.0 6.0 7.6 Al.sub.2O.sub.3 4.2 8.6 8.7 2.0 2 12.0 12.0 4.2 Na.sub.2O 28.3 17.3 15.0 16.0 28.3 K.sub.2O 12.4 17.3 17.3 18.0 19.0 12.4 PbO 9.0 BaO 8.7 8.7 15.4 14 Li.sub.2O 17.3 34.6 42.1 Bi.sub.2O.sub.3 5 1 Hemispherical 513 554 564 540 625 553 502 Temperature ( C.) (20-300 C.) (10.sup.6/K) 19 16.5 14.9 13.7 14.8 16.7 16.0 19.8 Tg ( C.) 325 375 354 369 359 392 425 347 Density grams per cubic 2.56 3 3.02 2.63 centimeter [g/cm.sup.3] Leaching In Mass % 18.7 14.11 7.66 12.63 1.47 3.7 29.01 8.43 Weight Loss (%) after 70 10.7 0.37 0.1 0.13 0.13 n.b. 0.006/0.001 0.45/0.66 hours in 70 C. water
(26) The aforementioned special glass composition distinguishes itself in that the glass materials have very high thermal expansions (20 C. and 300 C.) in the range of >1510.sup.6/K, for example in the range 1510.sup.6/K to 2510.sup.6/K, and therefore in the range of the thermal expansion of light metals such as aluminum, but also of similar metals for the essentially pin-shaped conductors 203 which are guided through the glass material, namely for example copper. At room temperature, aluminum has a thermal expansion of =2310.sup.6/K, copper of 16.510.sup.6/K. In order to avoid that during the sealing process the light metal of the base body and possibly also the metal pin melts or deforms, the melting temperature of the glass material is below the melting temperature of the material of the base body and/or the conductor. The sealing temperature of the listed glass composition is then in the range of 250 C. to 650 C. Sealing of the essentially pin-shaped conductor 203 into base body 200 prior to placing the feed-through into the opening (not illustrated) is achieved in that the glass together with the conductor, for example the pin-shaped conductor is heated to the sealing temperature of the glass, so that the glass material softens and surrounds the pin-shaped conductor 203 and fits against base body 200. If, for example as described above, aluminum is used as a light material having a melting point T.sub.melt=660.32 C. then the sealing temperature of the glass material is, for example, as described above in the range of 350 C. to 640 C. The material of pin-shaped conductor 203 may be identical to the material of the base body 200 which has the advantage that the coefficient of expansion for the base body and for the metal pin is identical. Coefficient of expansion of the glass or glass ceramic material in the temperature range of 20 C. to 300 C. may either be adapted to the material in which case there is no compression seal feed-through, or it may have another coefficient of expansion than the base body or respectively the pin-shaped conductor in which case there is a compression seal feed-through. An advantage of the compression seal feed-through is higher separating forces for the feed-through component. Alternatively, the pin shaped conductor may include copper, CuSiC- or NiFe-alloys.
(27) Sealing temperature of the glass or glass ceramic material is to be understood to be the temperature of the glass or the glass ceramic material at which the glass or ceramic material softens and then fits closely against the metal with which is to be sealed so that a bonded joint connection is obtained between the glass or the glass ceramic and the metal.
(28) The sealing temperature may for example be determined through the hemispherical temperature as described in R. Grke, K. J. Leers: Keram. Z. 48 (1996) 300-305, or according to DIN 51730, ISO 540 or CEN/TS 15404 and 15370-1 whose disclosure content is incorporated in its entirety into the current patent application. The measurement of the hemispherical temperature is described in detail in DE 10 2009 011 182 A1 whose disclosure content is incorporated in its entirety into the current patent application.
(29) The glass compositions which may be used as solder glasshaving become known from DE 10 2009 011 182 A1, pertain to high temperature applications, for example fuel cells.
(30) The previously cited phosphate glass compositions have a lithium share of up to 45 mol-%, for example 35 mol-%. Surprisingly, these glass compositions are crystallization-stable, meaning they do not display detrimental crystallization or substantial crystallization.
(31) The previously mentioned glass compositions contain lithium which is integrated in the glass structure. The glass compositions are hereby especially suited for lithium-ion storage devices which include electrolytes based on lithium, for example a 1 M LiPF.sub.6 solution, including a 1:1 mixture of ethylene-carbonate and dimethyl-carbonate.
(32) Low sodium or respectively sodium-free glass compositions are also feasible, since the diffusion of the alkali-ions occurs in Na+>K+>Cs+ sequence and since therefore low sodium with up to 20 mol % Na.sub.2O or respectively sodium-free glasses are especially resistant to electrolytes, especially those which are used in lithium-ion storage devices. Except for contaminants lead free glasses, meaning that they include less than 100 parts per million (ppm), for example less than 10 ppm, or less than 1 ppm of lead are feasible for use in accordance with the present invention.
(33) The previously cited special glass compositions have a thermal expansion in the range of 20 C. to 300 C.>1410.sup.6/K, for example between 1510.sup.6/K and 2510.sup.6/K. An additional advantage of the glass composition is that sealing of the glass with the surrounding light metal or respectively the metal of the conductor, in particular in the embodiment of a metal pin, is possible also in a gaseous atmosphere which is not an inert gas atmosphere. In contrast to the previously used method, a vacuum is also no longer necessary for aluminum-sealing. This type of sealing can rather occur under atmospheric conditions. For both types of sealing nitrogen (N.sub.2) or argon (Ar) can be used as inert gas. As a pre-treatment for sealing, the metal is cleaned and/or etched, and if necessary is subjected to targeted oxidizing or coating. During the process temperatures of between 300 and 600 C. are used at heating rates of 0.1 to 30 degrees Kelvin per minute (K/min) and dwell times of 1 to 60 minutes.
(34) The housing part into which the feed-through or respectively feed-through component illustrated in the previously mentioned drawings is inserted is also, for example, produced from aluminum. The housing part has an outside and an inside. The outside is characterized in that it extends outward from the battery cell; the inside in that it extendsfor example in the case of a lithium-ion accumulatortoward the electrolyte of the battery cell. This is illustrated in
(35) In the case of lithium-ion batteries, typically a non-aqueous electrolyte, typically consisting of a carbonate, such as a carbonate mixture, for example a mixture of ethylene-carbonate and dimethyl-carbonate is used, whereby the aggressive non-aqueous battery electrodes include a conducting salt, for example conducting salt LiPF.sub.6 in the form of a 1 M solution.
(36) Feed-through components 201, 301 illustrated in
(37) An extension 230 protrudes beyond head part 205, for example into the interior of the battery cell (as illustrated in
(38) Ring-shaped base body 200 may assume different shapesfor example as shown in
(39) Alternatively to an oval configuration of the ring-shaped base bodywhich is advantageous especially with narrow battery coversit is possible to configure the pin-shaped conductor as well as the extension and the base body to be ring-shaped.
(40) A ring-shaped base body with ring-shaped pin-shaped conductor is shown in
(41) In order to connect other connection parts or connection components to the electrodes, it is provided in an arrangement according to
(42) In contrast to the arrangements illustrated in
(43) One advantage of the arrangement having a conical base body is that even under increased loads on the feed-through, for example pressure load, expulsion of the feed-through with the metal pin out of the feed-through opening is securely avoided. The openings may be introduced into the housing part through a simple manufacturing method, for example punching.
(44) Referring now to
(45)
(46) A recess 2002 in which an electrode connecting part 2020 is inserted is provided on the pin-shaped conductor 2003. The electrode connecting component serves again either as cathode or as anode of electrochemical cell 2004 of battery cell 1000. The electrochemical cell of the lithium-ion battery is also referred to as battery cell 2004. Housing 1100 which surrounds battery cell 1000 is referred to as battery cell housing 1100.
(47) As can be seen in
(48) Due to the inventive flat structure of feed-through component as shown in
(49) The arrangement of the feed-through according to
(50) In an alternative arrangement of a feed-through, as is illustrated in
(51) An additional option to reinforce battery housing 10110 is to provide an outer ring 20300 which will be connected with outside 15000 of battery housing 10110, for example through welding. A longer seal length may also be provided herewith. After installation of outer ring 20300 as illustrated in
(52)
(53) A very high stability, in particular against mechanical stresses such as vibration is achieved with the arrangement of the pin-shaped conductors with a head part and the therewith connected electrode connecting components.
(54) The current invention cites for the first time a feed-through for a housing, in particular a battery cell housing, for example for a lithium-ion battery which can be pre-manufactured and which is especially suited to be utilized in housing components of battery cell housings consisting essentially of a light metal, in particular aluminum (Al) or an aluminum alloy. However, metals such as steel or high-grade steel, in particular stainless steel are also possible as materials for the battery cell housing. In such a case the materials of the pin-shaped conductor with head part and if applicable of the base body are selected and adapted accordingly.
(55) The inventive solution further allows reverting to a cost-effective manufacturing process and basic materials. Moreover, the entire feed-through can be in the embodiment of a pre-manufactured component into which the metal pin is sealed into a base body by a bonding material that is for example a glass plug, before the base body is placed into the housing component. This ensures that there is no loss of strain-hardening of the housing component. Moreover, material thicknesses and materials for the housing component and the base body can be selected independently. The feed-through can be mechanically as well as thermally relieved through a special arrangement with a relief device.
(56) With the feed-through component according to the present invention, a battery housing can be provided which is hermetically sealed even in the event of a deformation of the battery housing, as opposed to plastic feed-throughs which have a tendency to crack formation. With batteries having battery housings which are equipped with an inventive feed-through an especially high fire resistance is hereby provided in the event of an accident. This is particularly relevant in the use of batteries, such as lithium-ion batteries in the automobile industry.
(57) While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.