GRINDING APPARATUS
20200262029 ยท 2020-08-20
Inventors
- Shungo YOSHII (Tokyo, JP)
- Souichi Matsubara (Tokyo, JP)
- Nobuyuki Fukushi (Tokyo, JP)
- Hidekazu Nakayama (Tokyo, JP)
Cpc classification
B24B41/005
PERFORMING OPERATIONS; TRANSPORTING
B24B55/06
PERFORMING OPERATIONS; TRANSPORTING
B24B7/228
PERFORMING OPERATIONS; TRANSPORTING
B24B41/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B55/06
PERFORMING OPERATIONS; TRANSPORTING
B24B41/06
PERFORMING OPERATIONS; TRANSPORTING
B24B7/22
PERFORMING OPERATIONS; TRANSPORTING
H01L21/304
ELECTRICITY
B24B41/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A grinding apparatus includes a loading unit for loading a wafer to a chuck table having a holding surface for holding the wafer, an unloading unit for unloading the wafer from the chuck table, and a cleaning unit for cleaning the holding surface of the chuck table or the upper surface of the wafer held on the holding surface of the chuck table. The cleaning unit includes a cleaning portion and a horizontal moving portion for horizontally moving the cleaning portion in a lateral direction of the grinding apparatus. The loading unit has a first holding portion for holding the wafer, and the unloading unit has a second holding portion for holding the wafer.
Claims
1. A grinding apparatus for grinding a wafer having an upper surface and a lower surface, said grinding apparatus comprising: a chuck table having a holding surface for holding said wafer; a grinding unit having a rotatable grinding wheel for grinding said wafer held on the holding surface of said chuck table, said grinding wheel having a plurality of abrasive members arranged annularly and adapted to come into contact with the upper surface of said wafer, wherein when said grinding wheel is rotated and said abrasive members come into contact with the upper surface of said wafer held on the holding surface of said chuck table, the upper surface of said wafer is ground by said abrasive members; loading means provided at one side portion of said grinding apparatus in a lateral direction thereof for loading said wafer to said chuck table before grinding; unloading means provided at the other side portion of said grinding apparatus in said lateral direction for unloading said wafer from said chuck table after grinding; a cleaning unit for cleaning the holding surface of said chuck table or the upper surface of said wafer held on the holding surface of said chuck table; and a control unit for controlling all of said chuck table, said grinding unit, said loading means, said unloading means, and said cleaning unit; said loading means including a first holding portion for holding said wafer before grinding and first horizontal moving means for horizontally moving said first holding portion; said unloading means including a second holding portion for holding said wafer after grinding and second horizontal moving means for horizontally moving said second holding portion; said cleaning unit including a cleaning portion for cleaning the holding surface of said chuck table or the upper surface of said wafer held on the holding surface of said chuck table and third horizontal moving means for horizontally moving said cleaning portion in said lateral direction; wherein when said wafer is unloaded from the holding surface of said chuck table by said unloading means after grinding, said third horizontal moving means is operated by said control unit to horizontally move said cleaning portion toward said first holding portion in a first direction, thereby allowing the unloading of said wafer from the holding surface of said chuck table by said unloading means after grinding, and when said wafer is loaded to the holding surface of said chuck table by said loading means before grinding, said third horizontal moving means is operated by said control unit to horizontally move said cleaning portion toward said second holding portion in a second direction opposite to said first direction, thereby allowing the loading of said wafer to the holding surface of said chuck table by said loading means before grinding.
2. The grinding apparatus according to claim 1, further comprising: a first lower surface cleaning unit for cleaning the lower surface of said wafer held by said first holding portion of said loading means before grinding; said first lower surface cleaning unit being located on a path of movement of said wafer by said loading means; wherein while the lower surface of said wafer is being cleaned by said first lower surface cleaning unit before grinding, the unloading of said wafer from the holding surface of said chuck table by said unloading means after grinding is allowed.
3. The grinding apparatus according to claim 2, further comprising: a second lover surface cleaning unit for cleaning the lower surface of said wafer held by said second holding portion of said unloading means after grinding; said second lower surface cleaning unit being located on a path of movement of said wafer by said unloading means; wherein while the lower surface of said wafer being cleaned by said second lower surface cleaning unit after grinding, the loading of said wafer to the holding surface of said chuck table by said loading means before grinding is allowed.
4. The grinding apparatus according to claim 3, wherein said second holding portion of said unloading means has a holding surface for holding the upper surface of said wafer after grinding; said second lower surface cleaning unit including a holding surface cleaning portion for cleaning the holding surface of said second holding portion of said unloading means.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0030] 1. Configuration of Grinding Apparatus
[0031] Referring to
[0032] As depicted in
[0033] A first cassette 15 and a second cassette 16 are provided in the standby area A at the front end thereof. The first cassette 15 functions to store a plurality of wafers W1 before grinding, and the second cassette 16 functions to store a plurality of wafers W2 after grinding. That is, each wafer W1 (see
[0034] Further, a temporary setting table 13 is provided in the standby area A. The wafer W (wafer W1) drawn out of the first cassette 15 by the robot 12 is transferred to the temporary setting table 13 by the robot 12 and then placed in position on the temporary setting table 13.
[0035] In addition, a spinner 14 as a single-wafer cleaning mechanism for cleaning the wafer W (wafer W2) after grinding is also provided in the standby area A.
[0036] Further, loading means 3 and unloading means 4 are provided in an area between the standby area A and the grinding area B. The loading means 3 functions to transfer the wafer W (wafer W1) from the standby area A to the grinding area B before grinding. The unloading means 4 functions to transfer the wafer W (wafer W2) from the grinding area 3 to the standby area A after grinding.
[0037] The loading means 3 includes a first holding portion 30 for holding the wafer (wafer W1). The first holding portion 30 may be configured by a suction pad, Bernoulli pad, or edge clamp, for example. The loading means 3 further Includes a first arm 31 and first swinging means 32. The first arm 31 functions to support the first holding portion 30. The first swinging means 32 functions to horizontally swing the first arm 31. That is, one end of the first arm 31 is connected to the first holding portion 30, and the other end of the first arm 31 is connected to the first swinging means 32. Accordingly, when the first swinging means 32 is operated, the first arm 31 is horizontally rotated about the first swinging means 32, i.e., about a vertical axis parallel to the Z direction, so that the first holding portion 30 can be moved between the standby area A and the grinding area B. Further, the loading means 3 includes first horizontal moving means 33 having a rail extending in the Y direction between the standby area A and the grinding area B. The first, horizontal moving means 33 functions to horizontally move the first swinging means 32 in the Y direction. Accordingly, when the first swinging means 32 is horizontally moved in the Y direction by the first horizontal moving means 33, the first holding portion 30 can be horizontally moved In the Y direction.
[0038] The unloading means 4 is similar in configuration to the loading means 3. That is, the unloading means 4 includes a second holding portion 40 for holding the wafer W (wafer W2), a second arm 41 for supporting the second holding portion 40, second swinging means 42 for horizontally swinging the second arm 41, and second horizontal moving means 43 for horizontally moving the second swinging means 42 in the Y direction. Accordingly, when the second swinging means 42 is horizontally moved in the Y direction by the second horizontal moving means 43, the second holding portion 40 connected through the second arm 41 to the second swinging means 42 can be horizontally moved in the Y direction. The first holding portion 30 has a lower surface functioning as a holding surface for holding the wafer W (wafer W1) before grinding. Similarly, the second holding portion 40 has a lower surface functioning as a holding surface for holding the wafer W (wafer W2) after grinding. In particular, the holding surface of the second holding portion 40 is denoted by reference symbol 40a as depicted in
[0039] There are provided in the grinding area B three disk-shaped chuck tables 2 each for holding the wafer W and a disk-shaped turn table 6 for supporting these three disk-shaped chuck tables 2. The three chuck tables 2 have the same configuration. The three chuck tables 2 are provided on the turn table 6 so as to be arranged at equal intervals (at 120 degrees intervals) along the outer circumference of the turn table 6. Each chuck table 2 is rotatable by any rotating means (not depicted) about a vertical axis parallel to the Z direction, and this vertical axis passes through the center of the chuck table 2. Similarly, the turn table 6 is rotatable by any rotating means (not depicted) about a vertical axis parallel to the Z direction, and this vertical axis passes through the center oi the turn table 6. Accordingly, when the turn table 6 is rotated, the three chuck tables 2 are rotated together about the center of the turn table 6.
[0040] Each chuck table 2 is connected to suction means (not depicted) for applying a suction force to the chuck table 2. Each chuck table 2 has an upper surface functioning as a holding surface 20a for holding the wafer W under suction. Accordingly, when the suction means is operated, the suction force produced from the suction means is applied to the holding surface 20a of each chuck table 2, thereby holding the wafer W on the holding surface 20a under suction.
[0041] The first grinding unit 7 and the second grinding unit 8 for grinding the wafer W held on each chuck table 2 are provided in the grinding area 3 at its rear portion (in the +Y direction). The first grinding unit 7 includes a first grinding wheel 71 having a plurality of first abrasive members (not depicted) fixed at the lower end and arranged annularly along the outer circumference. The first grinding wheel 71 is rotatable about its vertical axis by any rotating means (not depicted). Further, the first grinding unit 7 includes a first elevating motor 72 for vertically moving the first grinding wheel 71 in the Z direction. Accordingly, when the first elevating motor 72 is operated, the first grinding wheel 71 can be vertically moved in the Z direction.
[0042] The second grinding unit 8 is similar in configuration to the first grinding unit 7. That is, the second grinding unit 8 includes a second grinding wheel 81 having a plurality of second abrasive members (not depicted) and further includes a second elevating motor 82 for vertically moving the second grinding wheel 81 in the Z direction. The second grinding wheel 81 is also rotatable about its vertical axis by any rotating means (not depicted), and the second abrasive members are fixed at the lower end of the second grinding wheel 81 so as to be arranged annularly along the outer circumference of the second grinding wheel 81. When the second elevating motor 82 is operated, the second grinding wheel 81 can be vertically moved in the Z direction.
[0043] Each second abrasive member in the second grinding unit 8 contains abrasive grains smaller in size than those contained in each first abrasive member in the first grinding unit 7. For example, the first grinding unit 7 having the first abrasive members containing relatively large-sized abrasive grains is used to perform coarse grinding for reducing a thickness of the wafer W, and the second grinding unit 8 having the second abrasive members containing abrasive grains smaller in size than those of the first abrasive members is used to perform finish grinding for smoothening the upper surface Wa of the wafer W after performing the above coarse grinding by the first grinding unit 7. However, the grinding unit in the grinding apparatus according to the present invention is not limited to the above configuration, but a single grinding unit may be provided in the grinding apparatus 1.
[0044] A cleaning unit 5 is further provided in the grinding area B. The cleaning unit 5 includes a cleaning portion 50 for cleaning the holding surface 20a of each chuck table 2 or the upper surface Wa of the wafer W (wafer W2) held on the holding surface 20a and also includes third horizontal moving means 51 for horizontally moving the cleaning portion 50 in the X direction as the lateral direction of the grinding apparatus 1. The cleaning portion 50 includes an abrasive cleaning portion 500 having cleaning abrasive members for cleaning and a two-fluid cleaning portion 501 for spraying a two-component fluid composed of cleaning water and air.
[0045] A first lower surface cleaning unit 9A for cleaning the lower surface Wb of the wafer W (wafer W1) held by the first holding portion 30 is provided on the path of movement of the loading means 3 in the grinding area 8. As depicted in
[0046] Similarly, a second lower surface cleaning unit 9B for cleaning the lower surface Wb of the wafer W (wafer W2) held by the second holding portion 40 is provided on the path of movement of the unloading means 4 in the grinding area B. The second lower surface cleaning unit 9B is similar in configuration to the first lower surface cleaning unit 9A. In the second lower surface cleaning unit 9B, the same parts as those of the first lower surface cleaning unit 9A are denoted by the same reference symbols, and the description thereof will be omitted herein.
[0047] In addition, the second lower surface cleaning unit 9B is provided with a holding surface cleaning portion 90 for cleaning the holding surface 40a of the second holding portion 40. For example, the holding surface cleaning portion 90 may be configured by a brush in the form of tightly set bristles of chemical fiber, vegetable fiber, etc. or a stone formed from resin bonded abrasive, resin material, etc. The holding surface cleaning portion 90 is adapted to come into abutment against the holding surface 40a of the second holding portion 40, thereby cleaning the holding surface 40a.
[0048] The holding surface cleaning portion 90 and the cleaning members 94 are vertically movable. The vertical position of the holding surface cleaning portion SO is different from the vertical position of the cleaning members 94, and the relation in vertical position between the holding surface cleaning portion 90 and the cleaning members 94 can be inverted. More specifically, in cleaning the lower surface Wb of the wafer W by using the cleaning members 94, the cleaning members 94 are raised to a vertical position higher than that of the holding surface cleaning portion 90. Conversely, in cleaning the holding surface 40a of the second holding portion 40 by using the holding surface cleaning portion 90, the holding surface cleaning portion 90 is raised and the cleaning members 94 are lowered, so that the vertical position of the holding surface cleaning portion 90 becomes higher than the vertical position of the cleaning members 94.
[0049] 2. Operation of Grinding Apparatus
[0050] There will now be described the operation of the grinding apparatus 1 in grinding the wafer W by using the grinding apparatus 1.
[0051] First, the wafer W1 stored in the first cassette 15 depicted in
[0052] Thereafter, the third horizontal moving means 53 is operated again to move the abrasive cleaning portion 500 and the two-fluid cleaning portion 501 in the +X direction as depicted in
[0053] Thereafter, as depicted in
[0054] Thereafter, as depicted in
[0055] Thereafter, as depicted in
[0056] As described above, the cleaning portion 50 is horizontally moved in the X direction by operating the third horizontal moving means 51, so that the path of movement of the loading means 3 and the path of movement of the unloading means 4 can be ensured. Accordingly, it is unnecessary to vertically move the first holding portion 30 and the second holding portion 40 in the Z direction. As a result, the waiting time required for the grinding apparatus 1 in the case of vertically moving the first holding portion 30 and the second holding portion 40 can be eliminated to thereby reduce the total operation time for grinding.
[0057] After holding the wafer W2 by using the second holding portion 40 of the unloading means 4 and then unloading the wafer W2 from the chuck table 2, the second holding portion 40 is moved to the spinner 14 by using the second swinging means 42 and the second horizontal moving means 43 as depicted in
[0058] As described above, the cleaning portion 50 is horizontally moved in the X direction by operating the third horizontal moving means 51 to thereby avoid the interference of the first holding portion 30 (or the second holding portion 40) and the cleaning portion 50. That is, it is possible to prevent that the cleaning portion 50 may collide with the first holding portion 30 (or the second holding portion 40). In the past, the cleaning portion 50 has been provides with a receptacle for receiving a cleaning water or waste liquid from the cleaning portion 50 to thereby prevent water splashes to the loading means 3 (or the unloading means 4). Meanwhile, according to the present invention, there is no timing of overlapping between the first holding portion 30 (or the second holding portion 40) and the cleaning portion 50 as viewed in plan. Accordingly, the receptacle for the cleaning portion 50 can be eliminated. As a result, a cost for the receptacle itself can be eliminated and the time required for treatment of the waste liquid stored in the receptacle can also be eliminated.
[0059] Further, the grinding apparatus 1 further includes the first lower surface cleaning unit 9A for cleaning the lower surface Wb of the wafer W1 held by the first holding portion 30. Accordingly, as depicted in
[0060] Similarly, the grinding apparatus 1 further includes the second lower surface cleaning unit 9B for cleaning the lower surface Wb of the wafer W2 held by the second holding portion 40. Accordingly, as depicted in
[0061] In addition, the second lower surface cleaning unit 9B includes the holding surface cleaning portion 90 having resin bonded abrasive or the like for cleaning the holding surface 40a of the second holding portion 40. Accordingly, in the condition where the wafer W2 is not held by the second holding portion 40, the resin bonded abrasive of the holding surface cleaning portion 90 is brought into contact with the holding surface 40a of the second holding portion 40 as supplying a cleaning water from the cleaning water nozzles 92, thereby cleaning the holding surface 40a of the second holding portion 40. By cleaning the holding surface 40a to keep the condition that no foreign matter adheres to the holding surface 40a, there is no possibility that foreign matter may be caught between the holding surface 40a and the upper surface Wa of the wafer W2. Accordingly, there is no possibility of scratches on the upper surface Wa of the wafer W2 (the surface to be held on the holding surface 40a) due to the foreign matter. Further, it is possible to prevent that the wafer W2 held on the holding surface 40a may be damaged by the foreign matter.
[0062] The present invention is not limited to the details of the above described preferred embodiment. The scope of the invention is defined by the appended claims and all changes and modifications as fall within the equivalence of the scope of the claims are therefore to be embraced by the invention.