Tank with integrated skirt

Abstract

The tank (10) for storing a liquid comprises at least one component (14) including at least one port (22) bringing the inside and the outside of the tank (10) into fluid communication. The component (14) comprises two separate members, namely a first member (16) integral with a wall (12) of the tank (10) and a second member (18) attached to an outer face of the wall (12) of the tank (10).

Claims

1. A tank for storing a liquid of a motor vehicle, comprising at least one component comprising at least one port bringing an inside and an outside of the tank into fluid communication, wherein the component comprises two separate members, a first member integrally formed with a wall of the tank and a second member fixed in a sealed manner to an outer face of the wall of the tank, wherein the first member is configured as a skirt and wherein the skirt extends inside the tank and has a transverse dimension which is greater than a largest dimension of an opening of the wall of the tank around which opening the skirt is positioned.

2. The tank as claimed in claim 1, wherein the component is a valve for venting the tank.

3. The tank as claimed in claim 1, wherein the second member is fixed by screwing.

4. The tank as claimed in claim 1, wherein the second member is fixed by welding.

5. The tank as claimed in claim 1, wherein the second member is fixed by overmolding.

6. The tank as claimed in claim 1, comprising walls of plastic which are formed by injection-molding.

7. A motor vehicle comprising the tank as claimed in claim 1.

8. The tank as claimed in claim 1, wherein the skirt extends inside the tank.

9. A method of storing fuel in a motor vehicle comprising equipping the motor vehicle with the tank as claimed in claim 1 and filling the tank with fuel.

10. A method of storing urea in a motor vehicle comprising equipping the motor vehicle with the tank as claimed in claim 1 and filling the tank with fuel.

Description

(1) A description will now be given, by way of nonlimiting example, of an embodiment of the invention with the aid of the following figures:

(2) FIG. 1 is a perspective and sectional view of a tank according to the invention,

(3) FIG. 2 is an exploded perspective view of the tank,

(4) FIG. 3 is a perspective and sectional view at another angle of the tank, and

(5) FIGS. 4 and 5 are perspective views at two different angles of a component according to the invention

(6) FIG. 6 is a perspective view of a part of a wall of the tank.

(7) FIG. 1 shows a tank 10 for storing a liquid according to the invention. What is concerned here is a tank 10 intended to be used for storing fuel of a motor vehicle. The fuel which it contains is therefore intended to be used for supplying the engine of the vehicle. The tank 10 is connected, on the one hand, to the engine and, on the other hand, to means for filling the tank with fuel.

(8) The tank 10 comprises a wall 12 made of a plastic, for example of the high-density polyethylene (HDPE) type. Here, the walls of the tank have been formed by injection-molding.

(9) The tank 10 also comprises a component 14, which is here a valve for venting the tank 10. According to a variant, the component 14 is a device for filling the tank 10. When the fuel vapor pressure becomes greater than a predetermined threshold in the tank 10, the valve brings the inside and the outside of the tank 10 into fluid communication. Here, the valve brings the inside of the tank 10 into fluid communication with a system intended to treat the fuel vapors.

(10) The component 14 comprises two separate members: a first member 16 and a second member 18.

(11) The first member 16 is integrally formed with the wall 12 of the tank 10. It is here configured so as to form a skirt extending inside the tank 10. Advantageously, the length of the skirt is fixed as a function of a maximum liquid level allowed in the tank.

(12) The first member 16 configured as a skirt is positioned around a circular opening 20 of the wall 12 of the tank 10. As can be seen in FIGS. 1 and 3, the skirt has a transverse dimension which is greater than a dimension, here the diameter, of the opening 20 of the wall 12 of the tank 10.

(13) Furthermore, the component 14 comprises a port 22, visible in FIGS. 1 to 5, situated outside the tank and able to bring the inside and the outside of the tank into fluid communication. The second member 18 is here integrally formed with the port 22.

(14) The second member 18 is fixed in a sealed manner to the outer face of the wall 12 of the tank by welding. To achieve this, the second member 18 comprises a circular welding zone 24, visible in FIGS. 2 to 5, opposite a likewise circular welding zone 26, visible in FIGS. 2, 3 and 6, of an outer face of the first member 16. The welding zones of the first 16 and second 18 members have complementary shapes. Here, hot-plate welding has been carried out. According to a variant of the present embodiment, it is possible to carry out all types of welding, in particular ultrasound or laser welding.

(15) According to other variants of this embodiment, the second member 18 is fixed in a sealed manner to the outer face by screwing or, according to another variant, by overmolding.

(16) Thus, the main advantage of the invention concerns the simplicity of manufacturing the tank 10. Specifically, during the formation of the tank 10 by injection-molding, the walls 12 of the tank 10 are configured while arranging as many skirts as necessary, which are integrally formed with the walls 12 of the tank 10. The dimensions of each skirt are adapted to the function that the component 14 which incorporates this respective skirt will have to fulfill. Subsequently, the second, standardized member is arranged around each opening 20 around which a skirt is arranged, in a sealed manner.

(17) In one particular embodiment, the second member 18 comprises a liquid/vapor separation membrane.

(18) Of course, numerous modifications may be made to the invention without departing from the scope thereof.

(19) By taking particular precautions, and if the material constituting the wall of the tank allows, it is possible to conceive of the skirt being obtained by deforming a hot parison during blow-molding and shaping thereof, or else by welding a cylindrical part to the hot parison during shaping thereof.

(20) Various techniques may be used to manufacture the walls 12 of the tank 10.

(21) The shape of the first member 16 may also be modified.