CATHETER WITH MICRO-PELTIER COOLING COMPONENTS
20180008332 · 2018-01-11
Inventors
Cpc classification
A61B2018/0293
HUMAN NECESSITIES
H10N10/13
ELECTRICITY
H10N10/17
ELECTRICITY
H10N10/855
ELECTRICITY
A61B2018/0016
HUMAN NECESSITIES
A61B2018/0212
HUMAN NECESSITIES
A61B2018/00023
HUMAN NECESSITIES
A61L29/14
HUMAN NECESSITIES
International classification
A61M25/01
HUMAN NECESSITIES
Abstract
A catheter has a cooling distal section for freezing tissue to sub-zero temperatures with one or more miniature reverse thermoelectric or Peltier elements, also referred to herein as micro-Peltier cooling (MPC) units or electrodes. The MPC units may be on outer surface of an inflatable or balloon member or a tip electrode shell wall that has a fluid-containing interior cavity acting as a heat sink. Each MPC unit has a hot junction and a cold junction whose temperatures are regulated by the heat sink, and a voltage/current applied to the MPC units. A temperature differential of about 70 degrees Celsius may be achieved between the hot and cold junctions for extreme cooling, especially where the MPC units include semiconductor materials with high Peltier co-efficients. An outer coating of thermally-conductive but electrically-insulative material seals the MPC units to prevent unintended current paths through the MPC units.
Claims
1. An electrophysiology catheter for use in a patient's vasculature, comprising: an elongated catheter body; a distal section having: a micro-Peltier cooling unit, the unit having: a hot junction and a cold junction; a thermally-conductive and electrically-nonconductive layer on the cold junction sealing the cold junction from exposure to blood in the vasculature; a thermally-conductive and electrically-nonconductive substrate supporting the unit, the hot junction being in closer proximity to the substrate and the cold junction being in closer proximity to the layer; and an interior cavity configured to receive a fluid having a predetermined temperature, the cavity configured to position the fluid for thermal conduction between the fluid and the hot junction across the substrate. wherein the catheter is configured for current flow through the cold and hot junctions of the unit.
2. The catheter of claim 1, wherein the current flows from a first N-type semiconductor to a last P-type semiconductor.
3. The catheter of claim 1, wherein the distal section includes an inflatable balloon member having a membrane defining the interior cavity, at least a portion of the membrane forming the substrate.
4. The catheter of claim 1, wherein the distal section includes a distal tip shell having a shell wall defining the interior cavity, at least a portion of the shell wall forming the substrate.
5. The catheter of claim 1, wherein the cold junction includes an electrically-conductive material, preceded by an N-type semiconductor material, and followed by a P-type semiconductor material, connected in series.
6. The catheter of claim 1, wherein the hot junction includes an electrically-conductive material, preceded by P-type semiconductor material, and followed by an N-type semiconductor material, connected in series.
7. The catheter of claim 1, wherein the P-type semiconductor material comprises bismuth telluride, silicon-germanium and/or bismuth-antimony.
8. The catheter of claim 1, wherein the N-type semiconductor material comprises bismuth telluride, silicon-germanium and/or bismuth-antimony.
9. The catheter of claim 1, wherein the temperature of the fluid ranges between about 10 C degrees Celsius and −10 degrees Celsius.
10. The catheter of claim 1, wherein the catheter further comprises a control handle and the voltage/current source is housed in the control handle.
11. An electrophysiology catheter for insertion into a patient's vasculature, comprising: an elongated catheter body; a distal section distal of the catheter body, the distal section having an outer surface layer configured for contact with tissue, the contact surface layer being thermally conductive and electrically nonconductive; a control handle proximal of the catheter body; a micro-Peltier cooling unit, the unit having: a first wire of a first material having a distal end in the distal section, and a proximal end proximal of the distal section; a second wire of a second material having a distal end in the distal section, and a proximal end proximal of the distal section; a cold junction comprising an electrically conductive connection of the distal ends of the first and second wires, the cold junction positioned in the distal section and thermally coupled to the outer surface layer of the distal section; a hot junction comprising an electrically conductive connection of the proximal ends of the first and second wires, the hot junction positioned proximally of the cold junction; a heat sink thermally coupled to the hot junction, the heat sink having a predetermined temperature; and wherein the catheter is configured for current flow through the micro-Peltier cooling unit.
12. The catheter of claim 11, wherein the distal section includes a distal needle thermally coupled to the cold junction, and an outer surface layer of the distal needle provides the outer surface layer.
13. The catheter of claim 11, wherein the hot junction is proximal of the control handle.
14. The catheter of claim 11, wherein the heat sink includes a fluid reservoir.
15. The catheter of claim 11, wherein the predetermined temperature of the heat sink ranges between about 10 degrees Celsius and −10 degrees Celsius.
16. The catheter of claim 11, wherein the first material includes an N-type semiconductor material comprising bismuth telluride, silicon-germanium and/or bismuth-antimony.
17. The catheter of claim 11, wherein the first material includes a P-type semiconductor material comprising bismuth telluride, silicon-germanium and/or bismuth-antimony.
18. An electrophysiology catheter for insertion into a patient's vasculature, comprising: an elongated catheter body; a distal section distal of the catheter body, the distal section having a distal probe portion with an outer surface layer configured for tissue contact, the outer surface layer being thermally-conductive and electrically-nonconductive, a control handle proximal of the catheter body; and a micro-Peltier cooling unit, the unit having: a first wire of a first material having a distal end in the distal section, and a proximal end proximal of the distal section; a second wire of a second material having a distal end in the distal section, and a proximal end proximal of the distal section; a cold junction comprising an electrically-conductive material in a tubular configuration forming the distal probe portion, the electrically-conductive material coupling the distal ends of the first and second wires, the cold junction thermally coupled to the outer surface layer; a hot junction comprising an electrically conductive connection of the proximal ends of the first and second wires, the hot junction positioned proximally of the cold junction; and a heat sink thermally coupled to the hot junction, the heat sink having a predetermined temperature.
19. The catheter of claim 18, wherein the first material includes an N-type semiconductor material comprising bismuth telluride, silicon-germanium and/or bismuth-antimony.
20. The catheter of claim 18, wherein the first material includes a P-type semiconductor material comprising bismuth telluride, silicon-germanium and/or bismuth-antimony.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] These and other features and advantages of the present invention will be better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
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DETAILED DESCRIPTION OF THE INVENTION
[0049] As shown in
[0050] The catheter body 12 comprises an elongated tubular construction, having a single, axial or central lumen 18, as shown in
[0051] The outer diameter of the catheter body 12 is not critical, but is preferably no more than about 8 french, more preferably about 7 french. Likewise the thickness of the outer wall 22 is not critical, but is thin enough so that the central lumen 18 can accommodate components, including, for example, one or more puller wires, electrode lead wires, irrigation tubing, and any other wires and/or cables. The inner surface of the outer wall 22 is lined with a stiffening tube 20, which can be made of any suitable material, such as polyimide or nylon. The stiffening tube 20, along with the braided outer wall 22, provides improved torsional stability while at the same time minimizing the wall thickness of the catheter, thus maximizing the diameter of the central lumen 18. The outer diameter of the stiffening tube 20 is about the same as or slightly smaller than the inner diameter of the outer wall 22. Polyimide tubing is presently preferred for the stiffening tube 20 because it may be very thin walled while still providing very good stiffness. This maximizes the diameter of the central lumen 18 without sacrificing strength and stiffness. As would be recognized by one skilled in the art, the catheter body construction can be modified as desired. For example, the stiffening tube can be eliminated.
[0052] The intermediate deflection section comprises a shorter section of tubing 19, which as shown in
[0053] Various components extend through the catheter 10. In some embodiments, as shown in
[0054] It is understood that a return fluid tubing is optional where fluid is used for balloon member inflation purposes during procedures of shorter duration, for example, about 10 mins or less. For procedures of longer duration, the feeder fluid tubing 38 and the return fluid tubing 39 enable circulation of the fluid within the balloon member to maintain efficacy of cryogenic cooling of the micro-Peltier modules.
[0055] In the deflection section 14, different components pass through different lumens of the tubing 19 as shown in
[0056] The distal ends of the puller wires 26 and 27 can be attached to sidewall of the tubing 19 at or near its distal end, for example, with the use of T-bars, as known in the art. Such a design is described in U.S. Pat. No. 9,101,733, the entire disclosure of which is incorporated herein by reference. Each puller wire 26 and 27 is anchored at its proximal end in the control handle 16. In some embodiments, the puller wires are made of any suitable metal, such as stainless steel or Nitinol, and are preferably coated with Teflon® or the like. The coating imparts lubricity to the puller wires.
[0057] A compression coil 36 is situated within the catheter body 12 in surrounding relation to each puller wire 26 and 27, as shown in
[0058] The puller wire 26 extends through the second lumen 32 of the tubing 19 and the puller wire 27 extends through the fifth lumen 35 of the tubing 19. Within these lumens, each puller wire extends through a respective plastic, preferably Teflon®, sheath 37 (see
[0059] Longitudinal movement of the puller wires 26 and 27 relative to the catheter body 12, which results in deflection of the tip section 14, is accomplished by suitable manipulation of the control handle 16. A suitable control handle design for use with the present invention is described in U.S. Pat. No. 8,287,532, the entire disclosure of which is incorporated herein by reference. If desired, the catheter can be uni-deflectional, i.e., having only one puller wire.
[0060] As shown in detail in
[0061] Fixedly attached to an outer surface of the balloon membrane 40 are one or more micro-Peltier cooling (“MPC”) modules 15. As shown in
[0062] When a voltage is applied to the N-type and the P-type semiconductors of any unit 50i via the first and second electrically-conducting members 51 and 52 forming a circuit with a current/voltage source 60, a DC current flows across junctions X and Y of the N-type and P-type semiconductors (as shown by arrows A) causing a temperature difference between the junctions X and Y of the unit 50i. With the current/voltage source 60 and the circuit configured such that the current flows first into the N-type semiconductor and then out of the P-type semiconductor, the junction Y is the “hot” junction with the first surface 41 being the “hot” (or relatively hotter) side, and the junction X with the second surface 42 being the “cold” (or relatively colder) side, wherein the “cold/colder” side absorbs heat which is then moved to the other side of the unit 50i where the “hot/hotter” side is. Where the MPC unit 50 is configured such that the cold side 42 faces outwardly on the balloon membrane 40 of the balloon member 24, the cold side functions as cryoablation surface of the inflatable assembly 13 adapted for tissue contact. With the hot side 41 facing inwardly, it is in closer proximity to the balloon membrane 40 and hence adapted for thermal conduction (directly or indirectly) with a heat sink that includes heat-absorbing fluid entering and exiting the interior cavity 25 of the balloon member 24 via feeder fluid tubing 38 and return fluid tubing 39. Voltage/current source 60 of the Peltier circuit can be adjusted to create a temperature difference between the junctions X and Y ranging between about 50 degrees Celsius, preferably about 60 degrees Celsius, and, more preferably about 70 degrees Celsius. The fluid can be any suitable fluid, including, for example, water or saline. In some embodiments, the MPC circuit can be adjusted such that the hot side 41 is at body temperature, namely, about 37 Celsius, therefore achieving about −33 Celsius on the cold side 42. With chilled water or saline at about 0 C being the temperature of the hot side 41, the cold side 42 can be about −70 C which is a temperature well suited for cryoablation.
[0063] As shown in
[0064] With a plurality of n MPC units 50 and a plurality of m MPC modules 15, a matrix of “n×m” MPC units 50 may be provided on any tissue contacting surface of a catheter, as shown in
[0065] The assembly 13 includes one or more feeder and return lead wires 28 and 29. They may extend along the outer surface of the balloon membrane 40, affixed thereto, to reach the first and last MPC units 50a and 50n of each MPC module 15i, as shown in
[0066] In other embodiments as shown in
[0067] For a focal catheter 100, the distal tip section 113 whose outer surface supports the MPC modules may be configured as a shell 122 with a sidewall 123 and an interior cavity 125, as shown in
[0068] It is understood that for any embodiments of the catheter of the present invention, the “hot” side 41 counterpart to the “cold” side 42 may be the surface on which the MPC units and modules are supported. For example, the balloon membrane 40 of the balloon member 24 or the side wall 123 of the distal tip shell 122 (either as the substrate for the MPC units) may be the “hot” side 41, if they are constructed of a suitable material that is thermally conductive but electrically insulative.
[0069] It is also understood that the first and second members 51 and 52 are constructed of material(s) that are both electrically- and thermally-conductive, whereas the “hot” and “cold” layers 41 and 42 are constructed of material(s) that are thermally-conductive but electrically-insulative, so that there is no intended current path through the MPC units from the fluid contained in the interior cavity 125 or from blood or other conductive tissue or bodily fluids near the MPC units. In that regard, the layers 42 may be coextensive in forming a generally contiguous layer that extends over and across the MPC units and modules, sealing them on the substrate and leaving no surface thereof (or at least no surface of conductive components thereof) exposed to unintended current paths. In some embodiments, the membrane 40 is constructed of a thermoplastic material with a low durometer ranging between about 50A and 55D, and preferably between about 80A and 50D. A suitable material includes Pebax or Pellethane, a medical-grade thermoplastic polyurethane elastomer, with superior resilience, low temperature properties/low thermal conductivity, low electrical conductivity (i.e., insulative dielectric properties), and exceptionally smooth surfaces. Another suitable material is flexible polyimide films.
[0070] Suitable materials for lead wires 28, 29, 128 and 129 include electrically conductive materials with low resistivity to prevent Joule heating and undesired loss in cooling efficiency, including, for example, copper.
[0071] The N-type and P-type semiconductors may include any thermoelectric material with large Peltier coefficients, including appropriately doped bismuth telluride, silicon-germanium and bismuth-antimony.
[0072] The components of the MPC units may be assembled on and/or affixed to the support surface by any suitable methods, including, for example, electrochemical deposition, MEMS (micro-electro-mechanical systems) techniques including photolithography, masking, etching and the like.
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[0074] It is understood that in other embodiments the layers 252 and 242 may be configured as an elongated body extending along the longitudinal axis of the distal tip section 213 to resemble and function as a needle 214 (shown in broken lines in
[0075] As shown in
[0076] The MPC unit 350 has an N-type semiconductor N and a P-type semiconductor P that are configured thermally in parallel to each other by thermally-conducting, electrically insulative proximal and distal layers or surfaces 341 and 342, and electrically in series at cold and hot junctions X and Y defined by, respectively, first and second electrically-conducting members 351 and 352 at their opposing ends. The tissue contact surface of the catheter includes the distal layer or surface 342.
[0077] Hot lead wire 328 is electrically connected to the N-type semiconductor N and the neutral lead wire 329 is electrically connected to the P-type semiconductor P, such that the first member 351 is the hot side or junction and the second member 352 is the cold side or junction of the MPC unit 350. The thermally-conducting, electrically insulative layers 341 and 342 prevent any unintended current path through the MPC unit from fluid contained in the interior cavity 325 or from blood or other conductive tissue or bodily fluids near the MPC units.
[0078] The first member 351 or hot side is in closer proximity to the interior cavity 325 as a heat sink such that its temperature is regulated by the fluid contained in the interior cavity 325 via thermal conduction across the layer 341. Thus, the second member 352 presenting the cold side is in closer proximity to the distal layer 342 which is configured for tissue contact.
[0079] It is understood that the catheter 313 may include any number of MPC units 350 sharing the interior cavity 325 and fluid as their common heat sink, wherein the respective second members 352 of the units 350 are presented as the cold side for tissue contact.
[0080] In yet other embodiments, the layers 252 and 242 may be deposited electrochemically on a flexible polyimide film 280, as shown in
[0081] As part of an MPC circuit, the wires 228 and 229 are constructed of electrical conductors. In some embodiments, one or both of these wires may be constructed of drawn and appropriately-doped bismuth telluride, silicon-germanium and bismuth-antimony, for example, N-doped bismuth telluride for an N-type wire 228 and P-doped bismuth telluride for P-type wire 229.
[0082] It is understood that the present invention includes embodiments wherein the voltage/current source and the MPC components and/or circuit are configured such that the current direction is in the opposite direction, where the hot side faces outwardly or is the outer contact surface and the cold side faces inwardly or is the inner surface of the distal portion of the catheter, as desired or appropriate.
[0083] The preceding description has been presented with reference to presently disclosed embodiments of the invention. Workers skilled in the art and technology to which this invention pertains will appreciate that alterations and changes in the described structure may be practiced without meaningfully departing from the principal, spirit and scope of this invention. As understood by one of ordinary skill in the art, the drawings are not necessarily to scale and any feature or combinations of features described in any one embodiment may be incorporated into any other embodiments or combined with any other feature(s) of other embodiments, as desired or needed. Accordingly, the foregoing description should not be read as pertaining only to the precise structures described and illustrated in the accompanying drawings, but rather should be read consistent with and as support to the following claims which are to have their fullest and fair scope.