DIRECTIONAL FORCE SENSING ELEMENT AND SYSTEM
20180010969 · 2018-01-11
Inventors
- Christine M. Weston (Cambridge, MA, US)
- Joseph J. Lacirignola (Beverly, MA, US)
- David C. Maurer (Stoneham, MA, US)
- David F. Aubin, JR. (Pelham, NH, US)
- Andrew P. Dumas (Somerville, MA, US)
- Ninoshka K. Singh (Somerville, MA, US)
- Jeffrey S. Palmer (Westford, MA, US)
Cpc classification
G01L1/2268
PHYSICS
G01G19/4142
PHYSICS
International classification
G01L1/04
PHYSICS
A61B5/00
HUMAN NECESSITIES
A61B5/103
HUMAN NECESSITIES
Abstract
A directional force sensor and sensing system are described. The directional force sensor includes a leaf spring and one or more load sensors disposed about the leaf spring such that in response to a force applied to the leaf spring, the one or more load sensors provide a signal. A controller is coupled to receive signals from the one or more directional force sensors and determines characteristics of forces applied to the directional force sensors.
Claims
1. An apparatus for measuring a directional force, the apparatus comprising: a leaf spring; one or more load sensors disposed about said leaf spring, said one or more sensors disposed on said leaf spring such that in response to a force applied to said leaf spring, said one or more load sensors provide a signal at an output thereof; and an analog-to-digital converter (ADC) coupled to receive signals from said one or more load sensors wherein a digital output of each channel of the ADC is employed to determine a magnitude and a direction of a force applied to the directional force sensor.
2. The apparatus of claim 1, wherein said leaf spring is provided having an undulating surface.
3. The apparatus of claim 2, wherein said leaf spring is provided having a generally oval shape.
4. The apparatus of claim 3, wherein said leaf spring is provided having a generally circular shape.
5. The apparatus of claim 1, wherein said one or more load sensors are disposed on a surface of said leaf spring
6. The apparatus of claim 1, wherein said one or more load sensors are disposed about a perimeter of a leaf spring.
7. The apparatus of claim 1, wherein said leaf spring is provided as a wave washer having an undulating surface and said one or more load sensors are disposed on said wave washer so as to form a directional force sensor.
8. The apparatus of claim 1, wherein the force applied to the directional force sensor comprises perpendicular and shear forces.
9. The apparatus of claim 1, wherein each load sensor is coupled to a separate channel of said ADC.
10. The apparatus of claim 1, wherein the one or more load sensors comprise one or more strain gages.
11. The apparatus of claim 10, wherein each of the one or more strain gages has a base resistance value and the apparatus further comprises a compensation resistor coupled to said ADC, said a compensation resistor having a value selected to compensate for the base resistance value of each strain gage, thereby measuring only a change in resistance of each strain gage as force is applied to each strain gage.
12. A system comprising: a directional force sensor comprising: a leaf spring; one or more load sensors disposed about said leaf spring, said one or more sensors disposed on said leaf spring such that in response to a force applied to said leaf spring, said one or more load sensors provide a signal at an output thereof; an analog-to-digital converter (ADC) coupled to receive signals from the one or more load sensors of each of said one or more directional force sensors; and a controller coupled to said one or more directional force sensors.
13. The system of claim 12 wherein said directional force sensor is a first one of a plurality of directional force sensors, each of said directional force sensors comprising: a leaf spring; and one or more load sensors disposed about said leaf spring, said one or more sensors disposed on said leaf spring such that in response to a force applied to said leaf spring, said one or more load sensors provide a signal at an output thereof.
14. The system of claim 13, further comprising: an aggregator coupled between each of said directional force sensors and said controller, said the aggregator configured to batch data from the one or more directional force sensors for communication to said controller.
15. The system of claim 14, wherein said controller comprises one or more sensors, each of the one or more sensors responsive to one or more environmental conditions in which the controller may be disposed.
16. The system of claim 15, wherein the one or more sensors comprise at least one of: a temperature sensor; a humidity sensor; a magnetometer; a gyrometer; one or more accelerometers; one or more motion sensors; a global positioning system; and an altimeter.
17. The system of claim 12, wherein the directional force sensor is disposed in footwear to sense a force applied to a sole of the footwear.
18. The system of claim 12, wherein the controller is configured to determine at least one of a stride data of a wearer of the footwear, a ground reaction force applied to the footwear, a foot-to-ground contact time of the footwear, a terrain map of terrain encountered by the wearer of the footwear, a contact angle of the footwear to the ground, a flexion angle of a leg of the wearer of the footwear, and an energy expenditure of the wearer of the footwear.
19. The system of claim 12, wherein the directional force sensor is implemented in at least one of a backpack, a mattress, a wheelchair, a CPR simulator, sports equipment, car seat, parachute, seatbelt, steering wheel, vehicle bumper, bridge support, footwear and anthropomorphic test devices.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0010] Aspects, features, and advantages of the concepts, systems, circuits and techniques described herein will become more fully apparent from the following detailed description, the appended claims, and the accompanying drawings in which like reference numerals identify similar or identical elements. Reference numerals that are introduced in the specification in association with a drawing figure may be repeated in one or more subsequent figures without additional description in the specification in order to provide context for other features. Furthermore, the drawings are not necessarily to scale, emphasis instead being placed on the concepts disclosed herein.
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION
[0018] Described embodiments provide a directional force sensing element to measure a direction and a magnitude of static and dynamic forces applied to the sensing element. As will be described, some embodiments of the directional force sensing element sense the directionality of an applied force and sense both perpendicular and shear forces. Thus, described embodiments may be useful to a wide variety of applications including backpack load sensing, pressure sensing in mattresses and wheelchairs, sensing of chest compression force and detection in a CPR simulator or mannequin, an anthropomorphic test device (e.g., a crash test dummy), sports equipment impact detection (e.g., helmet, bat or stick impact testing), car seat weight sensing, parachute force detection, seatbelt force detection during a car accident, steering wheel grip sensing, bumper impact sensing, package transport force detection, bridge support weight measurement, footwear load sensing and other similar load sensing or impact testing applications that may experience both perpendicular and shear forces.
[0019] Referring now to
[0020] Aggregator 104 may combine signals from the one or more directional force sensors 102 for communication to controller 106 via communication link 114. Aggregator 104 may include one or more processors 112 to receive, process and transmit data between directional force sensors 102 and controller 106. In some embodiments, one or both of communication links 110 and 114 may be wireless links. For example, one or both of communication links 110 and 114 may be implemented as links of a personal area network (PAN), such as an IEEE 802.15 (e.g., Bluetooth®) wireless link. In other embodiments, one or both of communication links 110 and 114 may be wired links. For example, link 110 may be implemented as a serial peripheral interface (SPI) link, or other similar types of communication links.
[0021] As illustrated in
[0022] Should the viscoelastic modeling and calibration be mentioned? Controller 106 may receive force data from directional force sensors 102, via aggregator 104, and further process the data (e.g. by first storing the data in a storage device and then processing the data in a processor). For example, as shown in
[0023] In some embodiments, aggregator 104 may not be employed, and instead controller 106 may be in direct communication with each of the one or more directional force sensors 102. In other embodiments, controller 106 and aggregator 104 may be implemented as a single device (e.g. as part of a single integrated circuit) and/or directional forced sensor and aggregator 104 may be provided as a single device.
[0024] Controller 106 may be deployed remotely along with aggregator 104 and directional force sensors 102. For example, in some embodiments, a first directional force sensor 102 may be disposed, for example in a sole of a shoe, to sense foot and leg impact of an athlete or soldier. Additional directional force sensors may also be disposed, for example to sense a force of an impact to a helmet of the athlete or soldier, to sense a force of impact to padding or armor of the athlete or soldier, etc. Each of the directional force sensors may be in communication with controller 106. In some embodiments, the directional force sensor 1-2 may be in communication with controller 106 via aggregator 104, for example.
[0025] Further, controller 106 may include one or more sensors 118(1)-118(M), referred to generally as sensors 118, for sensing additional environmental conditions of directional force sensing system 100. For example, sensor 118 may include a temperature sensor, a humidity sensor, a gyrometer, a magnetometer, one or more accelerometers and/or motion sensors, an altimeter, a global positioning system (GPS) or portions thereof. Other sensors to sense an environment or a characteristic of an environment in which directional force sensing system 100 is disposed may also be used. Of course, in some embodiments, such additional sensors may be included as part of directional force sensor 102.
[0026] For example, when directional force sensor 102 is implemented in footwear, the force data in combination with data from the additional sensors 118 may enable controller 106 to determine stride data of a wearer of the footwear, a ground reaction force applied to the footwear, a foot-to-ground contact time of the footwear, a terrain map of terrain encountered by the wearer of the footwear, a contact angle of the footwear to the ground, a flexion angle of a leg of the wearer of the footwear, and an energy expenditure of the wearer of the footwear. Particularly, in one embodiment, directional force sensor 102 may be implemented in footwear, while aggregator 104 may be implemented as an ankle-mounted device. For example, in some embodiments, aggregator 104 may provide power to directional force sensor 102, and aggregator 104 may include one or more additional sensors (not shown) to determine, for example, a flexion angle of a leg or ankle of the wearer of the footwear. Further, in some embodiments, controller 106 may be implemented as a belt-mounted or backpack carried device (e.g., to allow for a larger power source, additional processing power, wireless communications of data to a remote processing site, etc.
[0027] Memory 122 may be employed to store data, for example data sent to controller 106 from directional force sensors 102 (e.g., via aggregator 104) and/or sensors 118. Communication interface 124 may allow controller 106 to provide data from memory 122 for further processing via communication link 126. For example, in some embodiments, communication link 126 may be implemented as a communication port to allow a wired link to download data from memory 122. In other embodiments, communication link may be implemented as wireless link to allow controller 106 to communicate to a remote data processing device. For example, in some embodiments, communication interface 126 may be implemented as a personal area network (PAN), such as an IEEE 802.15 (e.g., Bluetooth®) wireless link, an IEEE 802.11 (e.g., Wi-Fi) wireless link, a cellular link, or other similar wireless links to allow controller 106 to communicate with a remote data processing device.
[0028] Power supply 120 may include a battery or other portable power source and other components, such as voltage regulators or converters, to provide suitable electrical power for components of controller 106. In embodiments where communication links 110 and 114 are implemented as wired links, power supply 120 may also provide power (e.g., a positive power supply signal and a circuit common or negative power supply signal) to aggregator 104 and/or directional force sensors 102.
[0029] Referring now to
[0030] The number and arrangement of sensors 204 to use in any particular application may be selected in accordance with a variety of factors including, but not limited to surface area of application, hardness/elasticity of surface, magnitude of force, durability/longevity requirements of application, desired granularity of data (sensors/ per unit area), irregularity of surface, flexibility of surface. After reading the disclosure provided herein, those of ordinary skill in the art will appreciate how to select the number and arrangement of sensors on a leaf spring to suit the needs of a particular application.
[0031] Placing strain gages 204 in separate channels around wave washer or leaf spring 202 allows for identification of the direction that experiences a highest relative force among all of strain gages 204. Thus, directional force sensing element 102′ can sense a direction of an applied force in addition to a magnitude of the applied force.
[0032] As shown in
[0033] Viscoelastic materials exhibit properties of both viscous and elastic materials when subjected to mechanical stress. This is because the entire sensor may be encased in a viscoelastic material such as a polymeric organosilicon compound such as polydimethylsiloxane (PDMS). It should be appreciated that without the encasing material, the system is not viscoelastic. It should also be appreciated that in preferred embodiments viscoelastic modeling and calibration may be performed so as to improve system performance (e.g. increase accuracy of measurements made by the system). Due to the presence of viscous characteristics, viscoelastic materials respond non-linearly to mechanical loading with respect to time. To mathematically model the stress and strain responses of viscoelastic materials, models reduce a viscoelastic material to a combination of springs to characterize the elastic response, and dashpots to characterize the viscous response, arranged in parallel, series, or combinations thereof.
[0034] As described herein, directional force sensor 102 may include a flexible leaf spring such as wave washer 202, with one or more strain gages 204 adhered to a perimeter or circumference of the wave washer. A rigid-flex circuit (e.g., the combination of strain gage outputs 206 and communication interface 208) may be suspended in the middle of wave washer 202 via flexible support members (or arms). In example embodiment, five flexible arms extend from communication interface 208 as a flexible circuit to connect to each strain gage 204.
[0035] Referring now to
[0036] With respect to a surface of a plane 301, wave washer 202′ has raised portions 302 (i.e. portions above the surface of plane 301) and lowered portions 304 (i.e. portions below the surface of plane 301), thus proving the wave washer 202′ having an undulating (or wave) pattern or shape. As will be described, each of the strain gages 204 of
[0037] Referring now to
[0038] Referring to now to
[0039] When a strain gage is mounted on a leaf spring, such as a wave washer 202, the strain gage's resistance changes as a function of the flex of the wave washer. The total resistance of the strain gage can be expressed as the unloaded resistance, R.sub.base, combined with a change in resistance, δR, which occurs when a force is applied to the strain gage. The total resistance is proportional to the force applied to the strain gage. For example, the total strain gage resistance may be given as (R.sub.base+δR) ∝ Force.
[0040] Each of the strain gages shown in
[0041] Referring now to
[0042] Thus, described embodiments may include one or more compensation resistors 406 to one of the inputs to the ADC. In some embodiments, compensation resistor 406 has a value, R.sub.COMP=R.sub.base+δR/2. Adding such a compensation resistor 406, the ADC effectively sees only the strain gage's change in resistance and not the base resistance value. Thus, the ADC can more accurately measure the force applied to the strain gage by more accurately measuring the change in resistance as force is applied.
[0043] In a three-wire resistance measurement configuration, the input leads of the circuit are usually resistance matched (e.g., shown here by resistors R.sub.lead1 and R.sub.lead2) by, for example, length matching the leads, so that the inherent resistance of the leads cancels out. The differential input voltage across the ADC inputs (AINO and AIN1) may be given by: V.sub.in=I.sub.IDAC1*[R.sub.base+δR+R.sub.lead1]−I.sub.IDAC2*[R.sub.base+δR/2+R.sub.lead2]. If the current sources are matched such that I.sub.IDAC1=I.sub.IDAC2=I.sub.IDAC, and if the lead resistances are also matched so that R.sub.lead1=R.sub.lead2, the lead resistances will cancel out. Thus, V.sub.in=I.sub.IDAC*[R.sub.base+δR]−I.sub.IDAC*[R.sub.base+δR/2]=I.sub.IDAC*(δR/2). Thus, the base resistance of the strain gage can be effectively subtracted out from the view of the ADC, which allows the ADC to only measure the change in resistance of the strain gage, δR. In some embodiments, δR may be in the range of 2.5-3Ω.
[0044] Measuring only the change in resistance allows for more accurate measurements of applied force. The full-scale range (FSR) of the ADC ranges from negative FSR to positive FSR. However, by employing a compensation resistor having a value equal to the strain gage base resistance plus half of the strain gage's dynamic resistance (e.g., R.sub.base+δR/2), the measured resistance change will go from zero to positive FSR and the input voltage, Vin, will go negative for half of the strain gage's change in resistance and positive for the other half, allowing δR to be measured over the entire FSR. Using the entire full-scale range to measure only the δR part of the strain gage maximizes the resolution with which ADC 402 can detect the gage's change in resistance.
[0045]
[0046] In the illustrative embodiment of
[0047] Directional force sensing element 102 can be adapted for different anticipated forces by varying the size and flexibility or orientation of the leaf spring or wave washer. The number of strain gages placed around the spring can also vary, allowing for adjustment of the directional resolution.
[0048] In some embodiments, the wave washer may be embedded in a mixture of two silicon materials. The viscoelastic behavior of the two silicon materials and the elastic behavior of the wave washer spring combine to form a complex viscoelastic system. Applying force to the sensor causes strain gages adhered to the wave washer to vary in resistance that can be measured over time. Strain is related to a strain gage's change in resistance by the Gage Factor, which is a constant property of the metal used in the strain gage (e.g., to form grid 316), and the un-deformed resistance of the strain gage, R.sub.base. Since the Gage Factor and the un-deformed resistance both remain constant for a given strain gage, the change in resistance, δR, is linearly related to the strain, γ. Further, a viscoelastic material's strain changes non-linearly with time when a constant force is applied. However, over a small period of time, the change in strain is approximately linear.
[0049]
[0050] Referring now to
[0051] At block 510, a magnitude and/or direction of force applied to directional force sensor 102 is determined, for example based upon the digital output of each ADC channel. At block 512, additional environmental conditions of system 100 may be determined, for example based upon conditions sensed by sensors 118. For example, output from sensors 118 may be combined with force data sensed by directional force sensors 102 to determine stride data of a wearer of the footwear, a ground reaction force applied to the footwear, a foot-to-ground contact time of the footwear, a terrain map of terrain encountered by the wearer of the footwear, a contact angle of the footwear to the ground, a flexion angle of a leg of the wearer of the footwear, and an energy expenditure of the wearer of the footwear.
[0052] At block 514, sensor data and force data may be stored, for example in memory 122. At block 516, the stored data may be communicated to one or more remote processors, for example via communication interface 124. At block 518, process 500 completes.
[0053] As used in this application, the term “illustrative” is used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as “illustrative” is not necessarily to be construed as preferred or advantageous over other aspects or designs. Rather, use of the term “illustrative” is intended to present concepts in a concrete fashion. The phrase “in an embodiment” does not necessarily all refer to the same embodiment, nor are separate or alternative embodiments necessarily mutually exclusive.
[0054] To the extent directional terms are used in the specification and claims (e.g., upper, lower, parallel, perpendicular, etc.), these terms are merely intended to assist in describing the embodiments and are not intended to limit the claims in any way. Such terms, do not require exactness (e.g., exact perpendicularity or exact parallelism, etc.), but instead it is intended that normal tolerances and ranges apply. Similarly, unless explicitly stated otherwise, each numerical value and range should be interpreted as being approximate as if the word “about”, “substantially” or “approximately” preceded the value of the value or range.
[0055] It should be understood that the steps of the illustrative methods set forth herein are not necessarily required to be performed in the order described, and the order of the steps of such methods should be understood to be provided as examples. Likewise, additional steps may be included in such methods, and certain steps may be omitted or combined, in methods consistent with various embodiments.
[0056] It will be further understood that various changes in the details, materials, and arrangements of the parts that have been described and illustrated herein might be made by those skilled in the art without departing from the scope of the following claims.