Light emitting apparatus and method of manufacturing light emitting apparatus
10727144 ยท 2020-07-28
Assignee
Inventors
Cpc classification
H01S5/02257
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/451
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/451
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L24/44
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/97
ELECTRICITY
H01L2924/00
ELECTRICITY
International classification
Abstract
A light emitting apparatus according to an embodiment of the present technology includes a base portion, a light emitting element, and a cover portion. The base portion includes a support surface. The light emitting element is disposed on the support surface of the base portion. The cover portion includes a light transmission portion through which light emitted from the light emitting element is transmitted and a protrusion portion which is provided on at least a part of a periphery of the light transmission portion and protruded relative to the light transmission portion, the cover portion being provided on the support surface in such a manner as to cover the light emitting element.
Claims
1. A light emitting apparatus, comprising: a base portion that includes a support surface; a light emitting element on the support surface of the base portion; and a cover portion that includes: a plurality of side surface portions which surrounds the light emitting element; a light transmission portion through which light emitted from the light emitting element is to be transmitted, wherein the light transmission portion is on a first side surface portion of the plurality of side surface portions, and the first side surface portion includes a lower side connected with the support surface, an upper side opposite to the lower side, and two lateral sides between the lower side and the upper side; and a protrusion portion, wherein the protrusion portion is in contact with each of an upper side area and two lateral side areas, the upper side area is adjacent to the upper side, the two lateral side areas are adjacent to each of the upper side area and the two lateral sides, and the cover portion is on the support surface to cover the light emitting element.
2. The light emitting apparatus according to claim 1, wherein the protrusion portion is protruded along a direction of transmission of the light emitted from the light emitting element.
3. The light emitting apparatus according to claim 1, wherein the cover portion further includes an upper surface portion which faces the support surface, the protrusion portion further includes an end portion of the upper surface portion on a side of the first side surface portion, and the end portion is protruded relative to the light transmission portion.
4. The light emitting apparatus according to claim 1, wherein the cover portion further includes two second side surface portions connected with the first side surface portion, the protrusion portion further includes end portions of each of the two second side surface portions on a side of the first side surface portion, and the end portions are protruded relative to the light transmission portion.
5. The light emitting apparatus according to claim 1, wherein the cover portion is entirely made of a same material.
6. The light emitting apparatus according to claim 5, wherein the cover portion comprises one of glass or sapphire.
7. The light emitting apparatus according to claim 1, wherein the light transmission portion comprises a first material, and the protrusion portion comprises a second material different from the first material.
8. The light emitting apparatus according to claim 7, wherein the first side surface portion includes a through hole, a peripheral portion of the through hole, and a light transmission side member, the light transmission side member includes the light transmission portion, and the light transmission side member is connected to the peripheral portion from an inner portion side of the cover portion such that the light transmission portion blocks the through hole from the inner portion side.
9. The light emitting apparatus according to claim 1, wherein the cover portion further includes an upper surface portion which faces the support surface, and the first side surface portion has a first part connected with the upper surface portion, and a first cross sectional area of the first part is larger than a second cross sectional area of a second part connected with the support surface.
10. The light emitting apparatus according to claim 9, wherein the second cross sectional area is increased from the second part connected with the support surface towards the first part connected with the upper surface portion.
11. The light emitting apparatus according to claim 9, wherein the first side surface portion has the first part connected with the upper surface portion, and the first part has a curved shape.
12. A method of manufacturing a light emitting apparatus, comprising: mounting a plurality of light emitting elements on a substrate; forming a cover member having a plurality of surface portions, wherein the plurality of surface portions surrounds the plurality of light emitting elements, forming, on a main surface portion of the plurality of surface portions, at least one light transmission side member including a light transmission portion through which light emitted from each of the plurality of light emitting elements is transmitted in accordance with positions of the plurality of light emitting elements, wherein the main surface portion includes a lower side connected with the substrate, an upper side opposite to the lower side, and two lateral sides between the lower side and the upper side; bonding the substrate and the cover member such that the at least one light transmission side member is connected to a specific position with respect to the plurality of light emitting elements on the substrate, wherein a protrusion portion is in contact with each of an upper side area and two lateral side areas, the upper side area is adjacent to the upper side, and the two lateral side areas are adjacent to each of the upper side area and the two lateral sides; cutting a position which is offset toward a direction in which the light is transmitted relative to the light transmission portion of the at least one light transmission side member on the main surface portion; and forming a plurality of light emitting apparatuses including the plurality of light emitting elements.
13. The method according to claim 12, further comprising forming each of the main surface portion and the at least one light transmission side member by a same material.
14. The method according to claim 12, further comprising connecting the at least one light transmission side member separated from the main surface portion with the main surface portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
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MODE(S) FOR CARRYING OUT THE INVENTION
(21) Hereinafter, embodiments of the present technology will be described with reference to the drawings.
First Embodiment
(22) [Configuration of Light Emitting Apparatus]
(23)
(24) The light emitting apparatus 100 includes a base substrate 10, a semiconductor laser 20, and a glass cap 30. The base substrate 10 is made of a plate-like member having a substantially long, flat shape, and is made of ceramics or metal, for example. As shown in
(25) The semiconductor laser 20 is an edge-emitting laser element and is mounted on the second electrode 13 of the base substrate 10 through a sub mount 21. As shown in
(26) As shown in
(27) The glass cap 30 has an outline of a substantially rectangular parallelepiped shape and is bonded to the support surface 11 of the base substrate 10 so as to cover the semiconductor laser 20. By the inside space S of the glass cap 30, the semiconductor laser 20 is sealed with high airtightness. Hereinafter, the inside space S may be referred to as a sealed space S with a use of the same symbol S.
(28) In this embodiment, the glass cap 30 corresponds to a cover portion. The cover portion may be made of a material different from the glass material, for example, sapphire. A use of glass or sapphire for the material of the cover portion enables the laser light L to be extracted efficiently. It should be noted that the material that constitutes the cover portion is not limited, and another material may be used.
(29) As shown in
(30) It should be noted that a vertical positional relationship between the upper surface portion 31 and an upper side 45 and a lower side 46 to be described below is set with the support surface 11 of the base substrate 10 as a reference. That is, a side closer to the support surface 11 is set as a lower side, and a side farther therefrom is set as an upper side (Z direction corresponds to a vertical direction). Of course, in an actual use space, depending on an orientation in which the light emitting apparatus 100 is used, the upper surface portion 31 can be positioned to a lower side than the support surface 11, for example.
(31) The upper surface portion 31, the front surface portion 32, the back surface portion 33, and the two side surface portions 34a and 34b each have a rectangular shape when viewed from a front surface. The front surface portion 32, the back surface portion 33, and the two side surface portions 34a and 34b correspond to a plurality of side surface portions in this embodiment. Further, the front surface portion 32 corresponds to a first side surface portion, and the two side surface portions 34a and 34b correspond to two second side surface portions.
(32)
(33) As shown in
(34) It should be noted that the upper side 45 is a side opposite to the lower side 46 (see
(35) As shown in
(36) As described above, the upper surface portion 31 and the two side surface portions 34a and 34b are protruded relative to the light transmission surface 40 with the result that it is unnecessary to perform a step of bonding another member or the like to the front surface portion 32, for example. Thus, it is possible to easily provide the protrusion portion 41. It should be noted that a part of the protrusion portion 41 where the upper side area 48 and the lateral side areas 49a and 49b are overlapped is an end portion common to the upper surface portion 31 and the lateral side portion 49a or 49b.
(37) With reference to
(38) As shown in
(39) As shown in
(40) A specific configuration of the AR coat 50 is set as appropriate in accordance with a wavelength or the like of the laser light L emitted from the semiconductor laser 20, for example. For example, a dielectric film of tantalum pentoxide, silicon dioxide, or the like is formed as the AR coat 50.
(41) [Method of Manufacturing Light Emitting Apparatus]
(42)
(43) First, die bonding is performed (Step 101). As shown in
(44) Bonding of the semiconductor laser 20 and the sub mount 21 and bonding of the sub mount 21 and the base substrate 10 are performed by, for example, solder bonding by using solder paste such as AuSn, metal bonding, any other wafer bonding methods, or the like.
(45) In
(46) It should be noted that the semiconductor laser 20 may be mounted on the base substrate 10 without the sub mount 21. For example, in the case where the semiconductor laser 20 is mounted in a junction-down fashion, a light emitting point is on a lower portion of a chip, so the sub mount 21 is used. On the other hand, in the case where the semiconductor laser 20 is mounted in a junction-up fashion, the semiconductor laser 20 is mounted on the base substrate 10 without using the sub mount 21. Of course, the way of mounting not limited to those.
(47) Wire bonding is performed (Step 102). As shown in
(48) As shown in
(49)
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(51) As shown in
(52) The light transmission side member 61 is a portion which corresponds to the front surface portion 32 including the light transmission surface 40 shown in
(53) The light transmission side member 61a disposed on a right end in
(54) The rear side member 62 is a portion which corresponds to the back surface portion 33 shown in
(55) The lateral side member 63 is a portion which corresponds to the side surface portions 34a and 34b shown in
(56) The glass cap 30 is manufactured by pressing using a mold or etching, for example, in Step 104 in
(57) With this configuration, for example, it is possible to omit a step of assembling the light transmission side member 61 or the like to the main surface portion 60, and thus a manufacturing process of the light emitting apparatus 100 can be simplified. It should be noted that the glass cap 30 before the dicing step corresponds to a covering member in this embodiment.
(58) When the glass cap 30 is manufactured, the AR coat 50 is formed over the entire main surface portion 60. For example, a dielectric film such as tantalum pentoxide and silicon dioxide is deposited singly, or multiple films are alternately deposited, thereby forming the AR coat 50. It should be noted that the deposition method is not limited, and sputtering, evaporation, or the like may be used as appropriate.
(59) In the bonding step in Step 103, the base substrate 10 and the glass cap 30 are bonded in such a manner that the light transmission side member 61 is connected to a predetermined position with respect to the plurality of semiconductor lasers 20 on the base substrate 10, that is, position which faces an exit surface of the semiconductor laser 20.
(60) As shown in
(61) The cut line O is set on a position offset by the protrusion amount t4 toward a side to which light is transmitted relative to a light transmission surface 40 of the light transmission side member 61 of the main surface portion 60. In
(62) As shown in
(63) The cut line P is set on a position offset by a size of the depression portion 37 (size substantially equal to the protrusion amount t4) in a direction opposite to a light transmission direction relative to the rear side member 62 of the main surface portion 60. As shown in
(64) The cut line Q is set on substantially a center of the lateral side member 63. Along the cut line Q, the lateral side member 63 and the base substrate 10 are cut. After cutting along the cut lines O, P, and Q, for example, by extending dicing tape or the like that supports the base substrate 10, the plurality of light emitting apparatuses 100 is separated into pieces.
(65) As described above, in the light emitting apparatus 100 according to this embodiment, in the periphery of the light transmission surface 40 through which the laser light L from the semiconductor laser 20 is transmitted, the protrusion portion 41 is provided. The protrusion portion 41 protects the light transmission surface 40. Thus, for example, it is possible to suppress an occurrence of a failure such as a reduction in optical output and a dispersion loss due to a crack at a time of handling.
(66) As shown in
(67) Further, as shown in
Second Embodiment
(68) A light emitting apparatus according to a second embodiment of the present technology will be described. In the following description, description of similar parts to the configurations and actions in the light emitting apparatus 100 described in the above embodiment will be omitted or simplified.
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(70) The light emitting apparatus 200 includes a cap member 210, a plate-shaped glass member 220. The cap member 210 has an outline of a substantially parallelepiped shape and has a through hole 212 on an emitting side surface 211 from which the laser light L is emitted. Further, on the emitting side surface 211 side of two side surfaces 213a and 213b of the cap member 210, cutouts 214 extended in the Z direction are formed. The cutouts 214 are formed on positions separated by the protrusion amount t4 from a surface of a peripheral portion 215, which is a peripheral part of the through hole 212.
(71) The glass member 220 is fitted to the cutouts 214 formed on the two side surfaces 213a and 213b. Therefore, the glass member 220 is connected to the peripheral portion 215 from an inner side of the cap member 210 so as to block the through hole 212. An area on substantially a center of the glass member 220 is a light transmission surface 240, and the laser light L is emitted therefrom to outside. The peripheral portion 215 on the periphery of the through hole 212 functions as a protrusion portion which protects the light transmission surface 240.
(72) The glass member 220 corresponds to a light transmission side member in this embodiment. Further, the cap member 210 and the glass member 220 constitute a cover portion according to this embodiment. Thus, a front surface portion 232 of the cover portion includes the through hole 212, the peripheral portion 215 (protrusion portion), and a light transmission member.
(73)
(74)
(75) As shown in
(76) As described above, the member for which the light transmission surface 240 is set and the member that functions as the protrusion portion may be made of different materials. In this case, to configure the cover portion, a step of assembling both the members is required. However, depending on configurations, materials, or the like of the members, a manufacturing process of the members can be simplified as compared to a case where the glass materials are integrally processed. Further, for only a part corresponding to the light transmission surface 240 through which light is transmitted, glass, sapphire, or the like can be used, and a remaining part can be made of silicon or the like. Thus, it is possible to suppress a material cost.
Other Embodiments
(77) The present technology is not limited to the embodiments described above, and various other embodiments can be achieved.
(78)
(79) In the front surface portion 332 (light transmission side member) shown in
(80) As shown in
(81) In light emitting apparatuses 370 and 380 shown in
(82) The light emitting apparatuses shown in
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(85) For example, like a light emitting apparatus 400 shown in
(86)
(87) As shown in
(88) Out of the feature parts according to the present technology described above, at least two feature parts can be combined. That is, the various feature parts described in the embodiments may be arbitrarily combined irrespective of the embodiments. Further, various effects described above are merely examples and are not limited, and other effects may be exerted.
(89) It should be noted that the present technology can take the following configurations.
(90) (1) A light emitting apparatus, including:
(91) a base portion including a support surface;
(92) a light emitting element provided on the support surface of the base portion;
(93) a cover portion including a light transmission portion through which light emitted from the light emitting element is transmitted and a protrusion portion which is provided on at least a part of a periphery of the light transmission portion and protruded relative to the light transmission portion, the cover portion being provided on the support surface in such a manner as to cover the light emitting element.
(94) (2) The light emitting apparatus according to (1), in which
(95) the protrusion portion is protruded along a direction of transmission of light emitted from the light emitting element.
(96) (3) The light emitting apparatus according to (1) or (2), in which
(97) the cover portion includes a plurality of side surface portions which surrounds the light emitting element, and
(98) the light transmission portion and the protrusion portion are provided on a first side surface portion out of the plurality of side surface portions.
(99) (4) The light emitting apparatus according to (3), in which
(100) the first side surface portion includes a lower side connected with the support surface and an upper side opposite thereto, and
(101) the protrusion portion is provided on an upper side area adjacent to at least the upper side.
(102) (5) The light emitting apparatus according to (4), in which
(103) the first side surface portion includes two lateral sides disposed between the lower side and the upper side, and
(104) the protrusion portion is disposed on two lateral side areas adjacent to the upper side area and the two lateral sides.
(105) (6) The light emitting apparatus according to any one of (3) to (5), in which
(106) the cover portion includes an upper surface portion which faces the support surface, and
(107) the protrusion portion includes an end portion of the upper surface portion on the first side surface portion side, the end portion being protruded relative to the light transmission surface.
(108) (7) The light emitting apparatus according to any one of (3) to (6), in which
(109) the cover portion includes two second side surface portions connected with the first side surface portion, and
(110) the protrusion portion includes end portions of the two second side surface portions on the first side surface portion side, the end portions being protruded relative to the light transmission surface.
(111) (8) The light emitting apparatus according to any one of (1) to (7), in which
(112) the cover portion is entirely made of a same material integrally.
(113) (9) The light emitting apparatus according to (8), in which
(114) the cover portion is made of glass or sapphire.
(115) (10) The light emitting apparatus according to any one of (1) to (7), in which
(116) the light transmission portion and the protrusion portion are made of materials different from each other.
(117) (11) The light emitting apparatus according to (10), in which
(118) the first side surface portion includes a through hole, a peripheral portion of the through hole, and a light transmission side member which includes the light transmission portion and is connected to the peripheral portion from an inner portion side of the cover portion in such a manner that the light transmission portion blocks the through hole from the inner portion side.
(119) (12) The light emitting apparatus according to any one of (3) to (11), in which
(120) the cover portion includes an upper surface portion which faces the support surface, and
(121) the first side surface portion has a part connected with the upper surface portion, a cross sectional area of which is larger than a cross sectional area of a part connected with the support surface.
(122) (13) The light emitting apparatus according to (12), in which
(123) the cross sectional area of the first side surface portion is increased from the part connected with the support surface toward the part connected with the upper surface portion.
(124) (14) The light emitting apparatus according to (12), in which
(125) the first side surface portion has the part connected with the upper surface portion which has a curved shape.
REFERENCE SIGNS LIST
(126) 10 (10) base substrate 11 support surface 20 semiconductor laser 30 (30) glass cap 32, 232, 332, 432 front surface portion 34a, 34b side surface portion 40, 240, 440, 540 light transmission surface 41, 441, 541 protrusion portion 45 upper side 46 lower side 47a, 47b lateral side 48 upper side area 49a, 49b lateral side area 60 main surface portion 61 light transmission side member 100, 200, 300, 310, 400, 410, 500 light emitting apparatus 210 (210) cap member 212 through hole 215 peripheral portion 220 (220) glass member 250 groove 600 lead frame