Automatic swimming pool cleaners optionally providing dual filtration
10724265 ยท 2020-07-28
Assignee
Inventors
- Dustin Borg (Poway, CA, US)
- Fletcher Ewing (San Marcos, CA, US)
- Hendrikus Johannes van der Meijden (Glen Austin, ZA)
- Michael Edward Moore (Johannesburg, ZA)
Cpc classification
E04H4/1672
FIXED CONSTRUCTIONS
E04H4/1218
FIXED CONSTRUCTIONS
International classification
Abstract
Automatic swimming pool cleaners and components thereof are described. The cleaners may provide dual filtration of debris suspended in water of pools as well as a fluid path allowing some water to by-pass one of the two filters. They also may include any of all components such as multi-section inlet tubes, Venturi jets, nozzles exhausting water onto rotatable vanes, brushes, downforce turbines, and mechanisms for adjusting water flow through thrust jets or sweep tails.
Claims
1. An automatic swimming pool cleaner comprising: a. a body comprising (i) means for receiving pressurized water from an external pump, (ii) an inlet for debris-laden water of a pool, and (iii) an outlet for filtered water; b. at least one motive element for moving the body along a surface of the pool; and c. a filter assembly (i) configured to receive debris-laden water of the pool and exhaust filtered water, (ii) including a first filter comprising mesh having openings of a first size and a second filter comprising mesh having openings of a second size smaller than the first size, and (iii) defining a by-pass in which some water exiting the first filter bypasses the mesh of the second filter while flowing to the outlet.
2. An automatic swimming pool cleaner according to claim 1 in which (a) at least a majority of the first filter is removably fitted within the second filter and (b) the body defines a cavity into which the filter assembly is fitted in use.
3. An automatic swimming pool cleaner according to claim 1 in which (a) the filter assembly further includes an upper part and (b) the first and second filters form a lower part, the upper part and the lower part connecting to form a canister.
4. An automatic swimming pool cleaner comprising: a. a body comprising (i) means for receiving pressurized water from an external pump, (ii) an inlet for debris-laden water of a pool, (iii) an outlet for filtered water, and (iv) an internal cavity; b. at least one motive element for moving the body along a surface of the pool; and c. a filter assembly (i) configured to receive debris-laden water of the pool and exhaust filtered water, (ii) removably fitted into the internal cavity, and (iii) comprising a generally rigid frame supporting flexible mesh.
5. An automatic swimming pool cleaner according to claim 4 in which the filter assembly further comprises an upper part (a) connected to the generally rigid frame and (b) defining a portion of an inlet tube in fluid communication with the inlet.
6. An automatic swimming pool cleaner according to claim 4 in which the filter assembly is fitted into the internal cavity using linear motion and removed from the internal cavity using rotational motion.
7. An automatic swimming pool cleaner comprising: a. a body comprising (i) means for receiving pressurized water from an external pump, (ii) an inlet for debris-laden water of a pool, and (iii) an outlet for filtered water; b. at least one motive element for moving the body along a surface of the pool; and c. a first downforce turbine configured to evacuate water from adjacent the surface of the pool independent of the inlet.
8. An automatic swimming pool cleaner according to claim 7 in which the first downforce turbine is not laterally aligned with the inlet.
9. An automatic swimming pool cleaner according to claim 8 further comprising a second downforce turbine laterally aligned with the first downforce turbine.
10. An automatic swimming pool cleaner comprising: a. a body comprising (i) an inlet for debris-laden water of a pool and (ii) an outlet for filtered water; b. at least one motive element for moving the body along a surface of the pool; c. a filter assembly configured to receive debris-laden water of the pool and exhaust filtered water; and d. an inlet tube (i) extending from the inlet into the filter assembly, (ii) having at least a first part formed in the body and at least a second part formed in the filter assembly, and (iii) comprising at least one internal nozzle jetting pressurized water away from the inlet and toward the filter assembly.
11. An automatic swimming pool cleaner according to claim 10 in which the second part of the inlet tube is transparent.
12. An automatic swimming pool cleaner comprising: a. a body comprising (i) an inlet for debris-laden water of a pool and (ii) an outlet for filtered water; b. at least one motive element for moving the body along a surface of the pool; and c. means for driving the at least one motive element, the means comprising: i. a housing; ii. a turbine comprising vanes; and iii. first and second nozzles configured to jet pressurized water simultaneously onto the vanes.
13. An automatic swimming pool cleaner according to claim 12 in which (a) the turbine has a circumference and (b) the first nozzle is spaced from the second nozzle about the circumference of the turbine.
14. An automatic swimming pool cleaner according to claim 13 in which the driving means further comprises means, positioned circumferentially between the first and second nozzles, for permitting at least some of the pressurized water jetted onto the vanes by the first nozzle to exit the housing.
15. An automatic swimming pool cleaner comprising: a. a body comprising (i) means for receiving pressurized water from an external pump, (ii) an inlet for debris-laden water of a pool, and (iii) an outlet for filtered water; b. at least one motive element for moving the body along a surface of the pool; c. a hydraulic accessory protruding from the body; and d. means, accessible externally of the body and comprising a valve having a rotatable portion, for adjusting flow of pressurized water to the hydraulic accessory.
16. An automatic swimming pool cleaner according to claim 15 in which the rotatable portion of the valve is rotatable with a tool.
17. An automatic swimming pool cleaner according to claim 15 in which the hydraulic accessory comprises at least one of a thrust jet or a sweep tail.
18. An interface connecting a water hose to an automatic swimming pool cleaner defining an inlet having a post, comprising: a. a first end (i) configured to connect to the inlet of the automatic swimming pool cleaner and (ii) comprising a track within which the post may move as the first end rotates; and b. a second end configured to (i) connect to the water hose and (ii) swivel independent of rotation of the first end.
19. An interface according to claim 18 in which (a) the first end further comprises a detent inhibiting movement of the post within the track and (b) the track comprises a pocket into which the post is configured to nestle when the automatic swimming pool cleaner is operating.
20. An automatic swimming pool cleaner comprising: a. a body comprising (i) an inlet for debris-laden water of a pool and (ii) an outlet for filtered water; b. at least one motive element for moving the body along a surface of the pool; c. a filter assembly (i) configured to receive debris-laden water of the pool and exhaust filtered water and (ii) comprising an upper part and a lower part; and d. an inlet tube (i) extending from the inlet into the filter assembly and (ii) having at least a first part formed in the body and at least a second part formed in the upper part of the filter assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(22)
(23) Also illustrated in
(24) Motive elements 18 preferably comprise wheels 18A-D, with two such wheels 18A-B positioned on left side 38 and two more wheels 18C-D positioned on right side 42. Wheels 18A and 18C preferably are driven, although in some embodiments wheels 18B and 18D may be driven as well. Alternatively, tracks (or combinations of tracks and wheels) may be employed as some or all motive elements 18.
(25) Brushes 22 may extend nominally forward of body 14 in the region of front 30 and bottom 50. They hence may function as the leading edge of cleaner 10 when the cleaner 10 is travelling in direction A. Sweep tail 26, by contrast, may extend nominally rearward of body 14 in the region of rear 34, functioning as the trailing portion of cleaner 10.
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(27) Each of filters 62 and 66 beneficially may (but need not necessarily) be divided into at least two pockets 70 for receiving debris. Dividing filters 62 and 66 in this manner increases the amount of mesh used and thus the overall surface area available for filtering debris. First filter 62 additionally may include fourth section 74 of inlet tube 78 (see
(28) As shown especially in
(29) When present, therefore, first filter 62 and second filter 66 may provide dual-stage filtration of debris-laden water of a swimming pool or spa. The coarser first filter 62 will remove larger debris from the water, while the finer second filter 66 will remove smaller debris. As noted above, some debris-laden water preferably will enter first filter 62 but exit it in a manner by-passing mesh 67 of second filter 66 (hence being subject only to one-stage filtering). Conceivably, however, this by-pass could be omitted from some versions of canister 58.
(30) Contemplated by many embodiments of the invention is that canister 58 always will include the coarser first filter 62 (in which fourth section 74 of inlet tube 78 is present). Second filter 66 need not necessarily be used as part of canister 58, however, when its finer filtration is unneeded or undesired. Thus, even after first filter 62 is fitted into second filter 66 (as shown in
(31) Either first filter 62 (when used alone) or the combined first and second filters 62 and 66 (when used together) form lower part 82 of canister 58. The canister 58 also includes upper part 86 which may be connected to lower part 82. Upper part 86 may incorporate fifth section 90 of inlet tube 78, which section 90 is configured to align in fluid communication with fourth section 74 when canister 58 is closed as shown in
(32) In use, canister 58 may be fitted into cavity 94 of body 14 (see
(33) The sectional views of
(34) First section 102 preferably is positioned closer to front 30 than to rear 34 and laterally in a central part of body 14. First section 102 also may be positioned nominally forward of downforce turbines 114 and connect to second section 106. It further may be molded as part of body 14 or a separate component connected thereto.
(35) Water entering first section 102 travels nominally upward into second section 106. Like first section 102, second section 106 is generally vertically oriented. Second section 106, however, may be curved if desired so as to slant toward rear 34, where canister 58 is housed in cavity 94. Second section 106 also may include one or more Venturi nozzles or jets 118 (one of which is visible in
(36) Third section 98 may be formed as part of body 14 if desired. As noted above, fourth section 74 may be part of first filter 62 and upper part 86 may include fifth section 90. Although sectioning inlet tube 78 in this manner has multiple benefits, inlet tube 78 need not necessarily be sectioned or, if sectioned, need not necessarily be sectioned in the manner described herein.
(37) Arrow sequence B (
(38) Some water exiting first filter 62 may by-pass second filter 66, however, and instead immediately enter cavity 94 for exhausting through region 122. Hence, this latter portion of water is only filtered once, by the coarser mesh of filter 62 before intermingling with the remaining twice-filtered water in cavity 94. Always maintaining this by-pass may reduce back-pressure created by the filtration system of canister 58 when second filter 66 is heavily loaded and thus enhance operation of cleaner 10 overall.
(39) Conceivably, though, such a by-pass might be disadvantageous in certain circumstances, so the present invention may encompass apparatus in which no by-pass exists. Nevertheless, continuously diverting a portion of water around second filter 66 is preferred. Also preferred is that the by-pass be sufficiently large as to allow a significant flow of water through the cleaner 10 yet sufficiently small as to maintain a pressure differential across the mesh of second filter 66 to force through the finer mesh screen water that has entered the second filter 66, even in the presence of the by-pass and to maintain fine debris stuck to the fine mesh though water may be flowing past it.
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(41) As housed in housing 130B-C, turbine 134 may comprise a structure configured to rotate in response to water impinging on its vanes 150. Rotation of turbine 134 in turn produces rotation of drive shaft 138 (which typically is aligned with the axis about which turbine 134 rotates) and of miter gear 146 attached to, or integrally formed with, shaft 138. Directly or indirectly, this rotation is utilized to drive some or all of motive elements 18.
(42) Unlike many hydraulic turbines, in which only a single fluid entrance path exists, turbine 134 of the present invention may include multiple such paths. For example,
(43) Associated with each of nozzles 142A-C is an opening 144A-C. When considering the flow of water within housing 130B-C, the water may encounter each opening 144A-C prior to encountering water entering from the next adjacent nozzle 142A-C. Stated differently, water entering housing 130B-C via nozzle 142A encounters opening 144A prior to encountering nozzle 142B; water entering housing 130B-C via nozzle 142B encounters opening 144B prior to encountering nozzle 142C; and water entering housing 130B-C via nozzle 142C encounters opening 144C prior to encountering nozzle 142A. In this manner, most of the water entering housing 130B-C from a particular nozzle exits the housing 130B-C rather than collide with water entering housing 130B-C from the next circumferentially-adjacent nozzle. The result is an efficient use of the pressurized fluid received from inlet 54 to produce driving force.
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(45) Yet additionally, cleaner 10 may include features facilitating its assembly (and disassembly). In particular, each of top cover 174, front grille 178, and chassis 182 may comprise, among other things, parts of body 14 of cleaner 10. Consistent with
(46) Illustrated in
(47) During operation of cleaner 10, internal pressurization of connector 186 and inlet 54 move the connector 186 so that post 190 nestles into pocket 202 of track 194, as depicted in
(48) As noted earlier, canister 58 may be lowered linearly into cavity 94 for latching but, after unlatching, may be rotated out of the cavity 94.
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(50) Text appearing in drawings of the Provisional Application includes:
(51) 1) Chassis vac tube communicates the vacuum to the pool surface and connects with the inlet geometry that helps encourage a very wide cleaning path.
(52) 2) Main vac tube houses the venture jets and diverts the water back toward the canister
(53) 3) Vac tube in Top Cover helps isolate the fine debris laden water exiting the canister from the drive system of Magnus
(54) 4) Lower canister vac tube doubles as a lower canister handle
(55) 5) Clear vac tube help show debris in canister
(56) Debris laden water travels up 5-section vac tube and enters the canister
(57) The water and fine debris is forced through the 1st stage filter of coarse mesh (600 micron). The larger debris is captured in the first stage of the filter
(58) The water and fine debris continues to be forced out of the second stage fine filter (200 micron). The water and debris can exit the second stage through the fine filter mesh or through unobstructed bypass openings.
(59) The bypass openings are sized optimally
(60) 1) Large enough to continue to allow a high flow of water through the cleaner from the venturi vacuum system
(61) 2) Small enough to keep a pressure differential across the fine mesh screen to force the water through the mesh even though a bypass is available and to keep fine debris stuck to the fine mesh though water may be flowing past it to the bypass.
(62) Clean water is exhausted from the canister into a chamber in the cleaner. The clean water exits the cleaner into the pool through a low restriction opening in the canister chamber.
(63) Idler gears share the same mounting shaft and axis as the drive gear and miter gears that run the down force turbines.
(64) Front Grille, Vac Tube, Tail Valve are trapped between the Chassis and Top Cover without any screws
(65) Chassis makes up the lower portion of vac tube, top cover makes up the upper portion of the vac tube
(66) The foregoing is provided for purposes of illustrating, explaining, and describing embodiments of the present invention. Modifications and adaptations to these embodiments will be apparent to those skilled in the art and may be made without departing from the scope or spirit of the invention. Additionally, the word pool and phrase swimming pool as used herein may include vessels such as spas and hot tubs within its definition, and pressurized water is water whose pressure is above that generally of the vessel in which the cleaner is positioned or operating. Finally, the entire contents of the Moore and Hui applications, the van der Meijden patent, and U.S. Patent Application Publication No. 2018/0066444 of van der Meij den, et al., are incorporated herein by this reference.