RAPID PULSE ELECTROHYDRAULIC (EH) SHOCKWAVE GENERATOR APPARATUS WITH IMPROVED ELECTRODE LIFETIME
20200222068 ยท 2020-07-16
Assignee
Inventors
- Christopher C. Capelli (Houston, TX)
- Michael Kishinevsky (Houston, TX, US)
- Daniel Masse (Houston, TX, US)
- John Summerson (Houston, TX, US)
- David Robertson (Houston, TX, US)
- Walter KLEMP (Houston, TX, US)
- Robert Crowley (Houston, TX, US)
Cpc classification
A61B17/22004
HUMAN NECESSITIES
A61B17/225
HUMAN NECESSITIES
A61B17/22
HUMAN NECESSITIES
International classification
A61B17/225
HUMAN NECESSITIES
A61B17/22
HUMAN NECESSITIES
Abstract
Apparatuses, capacitor arrays, and methods for generating therapeutic compressed acoustic waves (e.g., shock waves). In the apparatuses and at least some of the methods, a plurality of electrodes can disposed in a chamber that is defined by a housing and configured to be filled with liquid, and a plurality of capacitors can be electrically connected to the electrodes and can be carried by (e.g., physically coupled to) the housing. Voltage pulses can be applied simultaneously to the plurality of electrodes (e.g., to begin to vaporize and ionize portions of the liquid to provide at least one inter-electrode conductive path between the plurality of electrodes) and to the capacitors to charge the plurality of capacitors). The plurality of capacitors can be configured to, upon reaching a threshold charge, discharge to the plurality of electrodes (e.g., to generate one or more arcs along the one or more inter-electrode conductive paths to vaporize additional portions of the liquid and generate one or more acoustic shock waves). In the capacitor arrays, a plurality of capacitors can be coupled to the one or more circuit boards with a first portion of the capacitors arranged in a first pattern defined by a plurality of capacitor sets, a second portion of the plurality of capacitors can be arranged in a second pattern defined by a plurality of capacitor sets, with the sets defining the first pattern connected in parallel, the sets defining the second pattern connected in parallel, and the circuit board(s) can be configured to be coupled to an electrode such that the electrode is in electrical communication with the capacitors and is fixed in at least two degrees of freedom relative to the one or more circuit boards.
Claims
1-2. (canceled)
3. An apparatus for generating therapeutic shock waves, comprising: a housing defining a chamber and a shockwave outlet, the chamber being configured to be filled with a liquid; a plurality of electrodes configured to be disposed in the chamber to define one or more spark gaps; a plurality of capacitors carried by the housing and in electrical communication with the plurality of electrodes; and where the plurality of electrodes is configured to be coupled to a pulse-generation system such that: (i) the housing is movable relative to the pulse-generation system, and (ii) the pulse-generation system is in electrical communication with the plurality of electrodes and the plurality of capacitors such that the plurality of electrodes and the plurality of capacitors can simultaneously receive voltage pulses from the pulse-generation system; and where the plurality of capacitors are configured to, upon reaching a threshold charge, discharge to the plurality of electrodes.
4. The apparatus of claim 3, where: each of the plurality of capacitors is planar; and the pulse-generation system is configured to apply voltage pulses simultaneously to: the plurality of electrodes to begin to vaporize and ionize portions of the liquid to provide at least one inter-electrode conductive path between the plurality of electrodes, and the plurality of capacitors to charge the plurality of capacitors; and the discharge to the plurality of electrodes generates one or more arcs along the one or more inter-electrode conductive paths to vaporize additional portions of the liquid and generate one or more acoustic shock waves.
5. The apparatus of claim 3, where: the plurality of capacitors are arranged in a circuit having an overall inductance of between 2 nH and 200 nH; and the plurality of capacitors comprises between 2 and 20 sets of capacitors with the sets of capacitors connected in parallel, each set of capacitors comprises 10 or more capacitors in series, or a combination thereof.
6-9. (canceled)
10. The apparatus of claim 3, where the plurality of capacitors is coupled to a plurality of stackable circuit boards including a first stackable circuit board, and a second stackable circuit board coupled to the first stackable circuit board.
11-12. (canceled)
13. The apparatus of claim 10, where a first portion of the plurality of capacitors is coupled to the first stackable circuit board, and a second portion of the plurality of capacitors is coupled to the second stackable circuit board.
14. The apparatus of claim 13, where the first portion of the plurality of capacitors is disposed on a first side of a first stackable circuit board, and the second portion of the plurality of capacitors is disposed on a second side of a second stackable circuit board, and the second side of the second circuit board is opposite the first side of the first stackable circuit board.
15-16. (canceled)
17. The apparatus of claim 14, where: the first portion of the plurality of capacitors is coupled to the first stackable circuit board in a circular pattern; the second portion of the plurality of capacitors is coupled to the second stackable circuit board in a circular pattern; and the first stackable circuit board is electrically coupled to the second stackable circuit board by connectors disposed along outer edges of the stackable circuit boards.
18. (canceled)
19. The apparatus of claim 17, where first portion of the plurality of capacitors is configured to cause current to flow from the outer edge of the first stackable circuit board towards a center of the first stackable circuit board, and the second portion of the plurality of capacitors is configured to cause current to flow from the outer edge of the second stackable circuit board towards a center of the second stackable circuit board.
20-21. (canceled)
22. The apparatus of claim 3, where: the plurality of capacitors comprises at least 100 capacitors, the plurality of capacitors each have a length of between 2 mm and 4 mm, and a width of between 1 mm and 3 mm, the plurality of stackable circuit boards each have a thickness of between 0.02 inches and 0.2 inches; the pulse-generation system is configured to provide an inter-electrode conductive path by applying voltage to charge the plurality of capacitors during a period that the pulse-generation system applies voltage to the plurality of electrodes; and the plurality of capacitors are configured to, upon reaching the threshold charge, discharge to the plurality of electrodes to generate one or more arcs along the inter-electrode conductive paths to vaporize additional portions of the liquid and generate one or more acoustic shock waves.
23-24. (canceled)
25. A capacitor-array apparatus for use in generating therapeutic shock waves, comprising: one or more circuit boards each circuit board of the one or more circuit boards having a first side and a second side; and a plurality of capacitors coupled to the one or more circuit boards; where a first portion of the capacitors is arranged in a first pattern defined by a first plurality of capacitor sets, a second portion of the plurality of capacitors is arranged in a second pattern defined by a second plurality of capacitor sets, each capacitor set of the first and second plurality of capacitor sets comprises two or more of the capacitors connected in series; where the first plurality of capacitor sets defining the first pattern are connected in parallel, and the second plurality of capacitor sets defining the second pattern are connected in parallel; and where the one or more circuit boards are configured to be coupled to an electrode such that the electrode is in electrical communication with the capacitors and is fixed in at least two degrees of freedom relative to the one or more circuit boards.
26. The apparatus of claim 25, where at least one of the one or more circuit boards is interposed between one of the capacitor sets of the first portion of the capacitors and one of the capacitors sets of the second portion of the capacitors.
27-31. (canceled)
32. The apparatus of claim 25, where the one or more circuit boards comprises a plurality of stackable circuit boards.
33. (canceled)
34. The apparatus of claim 32 where the plurality of stackable circuit boards comprises a first stackable circuit board, and a second stackable circuit board coupled to the first stackable circuit board.
35. The apparatus of claim 34, where the first portion of the capacitors is coupled to the first stackable circuit board, and the second portion of the capacitors is coupled to the second stackable circuit board.
36. The apparatus of claim 34, where the first portion of the capacitors is disposed on the first side of the first stackable circuit board, and the second portion of the plurality of capacitors is disposed on the second side of the first stackable circuit board, and the second side of the first stackable circuit board is opposite the first side of the first stackable circuit board.
37. The apparatus of claim 35, where: the first portion of the plurality of capacitors is coupled to the first stackable circuit board in a circular pattern; and the second portion of the plurality of capacitors is coupled to the second stackable circuit board in a circular pattern.
38. (canceled)
39. The apparatus of claim 37, where the first stackable circuit board further comprises an outer edge and a center, the second stackable circuit board further comprises an outer edge and a center; and the first portion of the plurality of capacitors is configured to cause current to flow from the outer edge of the first stackable circuit board towards the center of the first stackable circuit board, and the second portion of the plurality of capacitors is configured to cause current to flow from the outer edge of the second stackable circuit board towards the center of the second stackable circuit board.
40. The apparatus of claim 39, where: the first stackable circuit board is electrically coupled to the second stackable circuit board by connectors disposed along the outer edges of the stackable circuit boards; and the electrode is fixed in at least two degrees of freedom relative to the one or more circuit boards.
41-43. (canceled)
44. A method of producing a compressed acoustic wave using an apparatus for generating therapeutic shock waves, the method comprising: applying voltage pulses to a plurality of electrodes in a chamber defined by a housing and filled with liquid such that portions of the liquid begin to vaporize and ionize to provide an inter-electrode conductive path; applying voltage to a plurality of capacitors carried by the housing and in electrical communication with the plurality of electrodes to charge the plurality of capacitors.; upon the plurality of capacitors reaching a threshold charge, discharging the plurality of capacitors to the electrodes to generate an inter-electrode arc along the established inter-electrode conductive path and thereby generate of at least one acoustic shock wave.
45. The method of claim 44, where the voltage pulses applied to the plurality of electrodes is between 500 V and 10,000 V, and where the plurality of capacitors is coupled to a plurality of stackable circuit boards.
46. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The following drawings illustrate by way of example and not limitation. For the sake of brevity and clarity, every feature of a given structure is not always labeled in every figure in which that structure appears. Identical reference numbers do not necessarily indicate an identical structure. Rather, the same reference number may be used to indicate a similar feature or a feature with similar functionality, as may non-identical reference numbers. The figures are drawn to scale (unless otherwise noted), meaning the sizes of the depicted elements are accurate relative to each other for at least the embodiment depicted in the figures.
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DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0059] Certain embodiments of the present systems and apparatuses are configured to generate high-frequency shock waves while having an improved electrode lifetime. In some embodiments, the generated EH shock waves can be used in medical and/or aesthetic therapeutic applications (e.g., when directed at and/or delivered to target tissue of a patient). Examples of medical and/or aesthetic therapeutic applications in which the present systems can be used are disclosed in: (1) U.S. patent application Ser. No. 13/574,228, published as US 2013/0046207; (2) U.S. patent application Ser. No. 13/547,995, published as, published as US 2013/0018287; and (3) U.S. patent application Ser. No. 13/798,710, published as US 2014/0257144, each of which are incorporated here in their entireties.
[0060] In one embodiment, the apparatus for electrohydraulic generation of shockwaves comprises: a housing defining a chamber and a shockwave outlet; a liquid disposed in the chamber; a plurality of electrodes (e.g., in the spark head or module) configured to be disposed in the chamber to define one or more spark gaps; and a pulse generation system configured to apply voltage pulses to the electrodes at a rate of between 10 Hz and 5 MHz. The rate of voltage pulses may be at rates of 25 Hz, 50 Hz, 75 Hz, 100 Hz, 150 Hz, 200 Hz, 250 Hz, 300 Hz, 400 Hz, 500 Hz, 600 Hz, 700 Hz, 800 Hz, 900 Hz, 1 KHz, 5 KHz, 10 KHz, 25 KHz, 50 KHz, 100 KHz, 200 KHz, 300 KHz, 400 KHz, 500 KHz, 600 KHz, 700 KHz, 800 KHz, 900 KHz, 1 MHz, 2 MHz, 3 MHz, and 4 MHz.
[0061] A. Prior Art Systems
[0062] Referring now to the drawings,
[0063] Such prior art electrohydraulic systems create a pulse discharge event between two electrodes that takes place in four stages: (1) inter-electrode saline heating and initial vaporization; (2) vapor ionization; (3) inter-electrode arc formation; and (4) intense arc.
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[0068] The severe erosion of the electrodes 204, 206 using prior art electrohydraulic systems limits the lifetime of the electrodes in those systems. Because many applications for electrohydraulic systems require large numbers or fast rates of pulses to be effective, the prior art approaches for generating these acoustic waves result in a lowering the limited lifetime of the electrodes 204, 206 requiring either frequent electrode replacement or the use of an expensive, complicated electrode feeder system. Due to the limited electrode lifetime, these requirements have constrained electrohydraulic systems commercial usefulness.
[0069] B. Improved Systems, Components, and Methods
[0070] Certain embodiments of the present apparatuses and methods are configured to electrohydraulically generate shockwaves while providing improved electrode lifetime. Certain embodiments achieve improved electrode lifetime by utilizing a two stage pulse discharge approach to shockwave generation. In some embodiments, in the first stage, the pulse-generation system is configured to simultaneously: (1) apply voltage pulses to a plurality of electrodes in an electrode chamber such that a portion of a liquid contained within the chamber are vaporized to provide an inter-electrode conductive path; and (2) apply voltage pulses to charge a plurality of capacitors located adjacent to the plurality of electrodes. In such embodiments, in the second stage, the charged plurality of capacitors discharge to generate short inter-electrode arc through the established inter-electrode conductive path resulting in an acoustic shockwave. A shorter inter-electrode arc can minimize electrode erosion, and thereby lead to improved electrode lifetime.
[0071] In electrohydraulic shockwave generation, high capacitance may be required to obtain the required peak pulse current with the desired waveform at the electrodes. In some of the present embodiments, large capacitors may be disposed close to the electrodes may be able to provide the high voltage pulse to the electrodes necessary to produce a short inter-electrode arc. However, the use of repeated large voltage and current phase discharges required to generate pulse shockwaves may cause damage to large capacitors, which may in turn lead to shockwave generator failure. The capacitor damage sustained in these prior art systems is theorized to be secondary to the piezoelectric effect of the capacitor plates leading to mechanical failure. This problem can limit the ability to produce a commercially viable rapid pulse shockwave generator that has an electrode lifetime of acceptable length.
[0072] In some of the present embodiments, a plurality of small capacitors in parallel, arranged (e.g., in a low-inductance pattern) adjacent to the electrodes (e.g., in or on a hand-held housing in which the electrodes are disposed) can be used to produce a short inter-electrode arc. In this embodiment, a plurality of small capacitors in parallel, arranged in a low-inductance pattern adjacent to electrodes is able to provide the repeated and rapid large voltage and current pulse discharges required to generate rapid pulse shockwaves without damage to the capacitors. The piezoelectric effect on the materials for each small capacitor is limited when used within the plurality of small capacitors in parallel to generate rapid pulse shockwaves. As a result, in such embodiments, catastrophic capacitor mechanical failure is avoided, thereby improving the commercially viability of rapid pulse shockwave generators.
[0073] In some of the present embodiments, a plurality of small capacitors in parallel may be placed in a plurality of stacked circuit boards so as to condense the area required for the capacitors. Additionally, placing the plurality of small capacitors on opposing sides of each stackable circuit board results not only in further reduction of surface area required for the capacitors, but also a reduction of the inductance caused by the use of the plurality of capacitors.
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[0075] In some embodiments, such as the one shown in
[0076] In the embodiment shown, capacitors 310 are coupled to stackable circuit boards 400 in a low inductance pattern. As shown, a low inductance pattern of capacitors may comprise a plurality of sets of capacitors, each set of capacitor comprising of a plurality of individual capacitors. In the low inductance pattern, the sets of capacitors are arranged such that each set is in parallel with each other set. According to one embodiment, as shown in
[0077] In one embodiment, at least ten (10) planar capacitors in parallel, each having a capacitance of no greater than 100 nanoFarads (nF), are able to provide the repeated large voltage pulse discharges required to generate rapid pulse shockwaves without damage to the capacitors. In other embodiments, a minimum of 15, 20, 25, 30, 35, 40 45, or 50 planar capacitors may be used in parallel. Additionally, according to other embodiments, each capacitor may have a maximum capacitance of 95 nF, 90 nF, 85 nF, 80 nF, 75 nF, 70 nF, 65 nF, 60 nF, 55 nF, or 50 nF. In one embodiment, the capacitors each have a length of between 2 mm and 4 mm, and a width of between 1 mm and 3 mm.
[0078] In embodiments in which the capacitors are arranged in sets of capacitors, plurality of capacitors may be arranged in between 2 and 20 sets of capacitors, with the sets connected in parallel (e.g., and the capacitors within each set connected in series). Alternatively, the plurality of capacitors may comprise 2, 5, 10, or 15 sets of capacitors. In some embodiments, each set of capacitors comprises fewer than 50 capacitors, but may alternatively comprise 5, 10, 15, 20, 25, 30, 35, 40, or 45 capacitors per set. In some embodiments, the plurality of capacitors comprises at least 100 capacitors. In some embodiments, the plurality of capacitors are arranged in a circuit having an overall inductance of between 2 nH and 200 nH.
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[0081] In the embodiment shown, locating the plurality of capacitors 310 near the electrodes enables the arc to be discharged completely and quickly. Once the capacitors 310 within the chamber head (as illustrated by the embodiment depicted in
[0082] In some embodiments, the improved lifetime of the electrodes is the result of the discharge of the plurality of capacitors 310 near the electrodes. Locating the plurality of capacitors 310 near the electrodes in a low inductance pattern provides the capacitor/electrode setup with an overall low inductance. As a result, the plurality of capacitors 310 within the chamber is able to be discharge completely and quickly.
[0083] As shown, the central mechanical assembly 502 comprises a contact ring 600, a ring adapter 602, a spacer 604, a replacement pin socket 606, a center pin 608, and a plurality of nuts 610. The ring adapter 602 may have a plurality of teeth 612 that are configured to be inserted into apertures in the second stackable circuit board 500 such that the teeth 612 prevent the second stackable circuit board 500 from rotating independent from the ring adapter 602.
[0084] In the embodiment shown, the capacitors may be configured to cause current to flow from the center of the second stackable circuit board 500 towards its outer edge, through the board-to-board connectors 414 to the outer edge of the first stackable circuit board 400 and from there to the center of the first stackable circuit board 400. Each stackable circuit board 400, 500 may have a thickness of between 0.02 and 0.2 inches. Alternatively, the boards 400, 500 may have thicknesses of between 0.03 and 0.125 inches, or between 0.04 and 0.1 inches.
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[0086] In some embodiments, using a two stage pulse discharge approach to generating shock waves results in a short inter-electrode arc times that minimizes electrode erosion, leading to improved electrode lifetime. Electrohydraulic systems that use a single stage pulse discharge approach (for example, where the pulse generation system applies voltage pulses directly to the electrodes to sequentially form the inter-electrode conductive path, and then generate the inter-electrode arc) suffer from long discharge arc times, and therefore significant electrode erosion. This significant electrode erosion leads to an electrohydraulic shockwave apparatus with short electrode lifetime, increasing the time and expenses necessary for maintenance.
[0087] For example,
[0088] Additionally, according to one embodiment, apparatuses and method for electrohydraulic generation of shockwaves using the two-stage approach disclosed herein generate acoustic waves that are compressed when compared to those waves generated by prior art systems.
[0089] Furthermore, the compressed acoustic waves depicted in
[0090] In one embodiment, the present shockwave generating systems and apparatuses incorporate the probes depicted in
[0091] In the embodiment shown, spark head 1008 includes a sidewall or body 1010 and a plurality of electrodes 306 that defined a spark gap. In this embodiment, probe 1000 is configured to permit liquid to be circulated through chamber 1004 via liquid connectors or ports 1012 and 1014, one of which is coupled to the spark head 1008 and the other of which is coupled to housing 1002, as shown. In this embodiment, housing 1002 is configured to receive spark head 1008, as shown, such that housing 1002 and housing 1010 cooperate to define chamber 1004 (e.g., such that spark head 1008 and housing 1002 include a complementary parabolic surfaces that cooperate to define the chamber). In this embodiment, housing 1002 and spark head 1008 includes a channel 1016 (e.g., along a central longitudinal axis of spark head 1008) extending between liquid connector 1012 and chamber 1004 and aligned with the spark gap been electrodes 306 such that circulating water will flow in close proximity and/or through the spark gap. In the embodiment shown, housing 1002 includes a channel 1018 extending between liquid connector 1014 and chamber 1004. In this embodiment, housing 1010 includes a groove 1020 configured to receive a resilient gasket or O-ring 1022 to seal the interface between spark head 1008 and housing 1002, and housing 1002 includes a groove 1024 configured to receive a resilient gasket or O-ring 1026 to seal the interface between housing 1002 and cap member 1028 when cap member 1028 is secured to housing 1002 by ring 1030 and restraining collar 1032.
[0092] In the embodiment shown, electrodes 306 each includes a flat bar potion 1034 and a perpendicular cylindrical portion 1036 (e.g., comprising tungsten for durability) in electrical communication (e.g., unitary with) bar portion 1034 such that cylindrical portion 1036 can extend through a corresponding opening 1038 in spark head 1008 into chamber 1004, as shown. In some embodiments, part of the sides of cylindrical portion 1036 can be covered with an electrically insulative and/or resilient material (e.g., shrink wrap) such as, for example, to seal the interface between portion 1036 and housing 1010. In this embodiment, housing 1010 also includes longitudinal grooves 1038 configured to receive bar portions 1034 of electrodes 306. In the embodiment shown, housing 1002 also includes set screws 1040 positioned to align with cylindrical portions 1036 of electrodes 306 when spark head 1008 is disposed in housing 1000, such that set screws 1040 can be tightened to press cylindrical portions 1036 inward to adjust the spark gap between the cylindrical portions of electrodes 306. In some embodiments, spark head 1008 is permanently adhered to housing 1002; however, in other embodiments, spark head 1008 may be removable from housing 1002 such as, for example, to permit replacement of electrodes 306 individually or as part of a new or replacement spark head 1008.
[0093] The above specification and examples provide a description of the structure and use of exemplary embodiments. Although certain embodiments have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the scope of this invention. As such, the various illustrative embodiments of the present devices are not intended to be limited to the particular forms disclosed. Rather, they include all modifications and alternatives within the scope of the claims, and embodiments other than the one shown may include some or all of the features of the depicted embodiment. For example, components may be combined as a unitary structure. Further, where appropriate, aspects of any of the described examples may be combined with aspects of any of the other described examples to form further examples with comparable or different properties and addressing the same or different problems. Similarly, the benefits and advantages described above may relate to one embodiment or may relate to several embodiments.
[0094] The claims are not intended to include, and should not be interpreted to include, means-plus- or step-plus-function limitations, unless such a limitation is explicitly recited in a given claim using the phrase(s) means for or step for, respectively.
REFERENCES
[0095] The following references, to the extent that they provide exemplary procedural or other details supplementary to those set forth herein, are specifically incorporated herein by reference. [0096] [1] Raymond L. Boxman, Philip J. Martin, David Sanders (1995). Handbook of Vacuum Arc Science and Technology: Fundamentals and Applications, Park Ridge, N.J.: Noyes Publications, pp. 316-319 [0097] [2] V. Ya. Ushakov, et al. (2007). Impulse Breakdown of Liquids, New York, N.Y.: Springer [0098] [3] Schmitz C, et al. Treatment of chronic plantar fasciopathy with extracorporeal shock waves (review). Journal of Orthopaedic Surgery and Research 2013 8:31 [0099] [4] U.S. Pat. No. 8,672,721 entitled High power discharge fuel igniter by L. Camilli [0100] [5] U.S. Pat. No. 5,245,988 entitled Preparing a circuit for the production of shockwaves by W. Einars, et al. [0101] [6] U.S. Pat. No. 4,005,314 entitled Short pulse generator by M. Zinn [0102] [7] German Patent No. DE 3150430 C1 entitled Circuit for generating an underwater discharge by G. Heine, et al. [0103] [8] U.S. Pat. No. 3,604,641 entitled Apparatus for hydraulic crushing by B. R. Donoghue, et al.