CURABLE COMPOSITION, FILM, CURED PRODUCT, AND MEDICAL MEMBER
20200223966 ยท 2020-07-16
Assignee
Inventors
Cpc classification
C09D135/00
CHEMISTRY; METALLURGY
A61L29/041
HUMAN NECESSITIES
C08F222/385
CHEMISTRY; METALLURGY
C08F220/585
CHEMISTRY; METALLURGY
C09D4/00
CHEMISTRY; METALLURGY
C08L33/08
CHEMISTRY; METALLURGY
C08F220/585
CHEMISTRY; METALLURGY
C08L33/10
CHEMISTRY; METALLURGY
C09D4/00
CHEMISTRY; METALLURGY
C08F222/102
CHEMISTRY; METALLURGY
A61L27/16
HUMAN NECESSITIES
A61L29/14
HUMAN NECESSITIES
A61L31/14
HUMAN NECESSITIES
C08F220/34
CHEMISTRY; METALLURGY
A61L33/064
HUMAN NECESSITIES
C09D133/12
CHEMISTRY; METALLURGY
C08F222/104
CHEMISTRY; METALLURGY
C08F222/104
CHEMISTRY; METALLURGY
C08L33/08
CHEMISTRY; METALLURGY
C08F222/385
CHEMISTRY; METALLURGY
C08F220/34
CHEMISTRY; METALLURGY
C08F222/102
CHEMISTRY; METALLURGY
A61L27/50
HUMAN NECESSITIES
C08L33/10
CHEMISTRY; METALLURGY
International classification
A61L27/16
HUMAN NECESSITIES
C09D135/00
CHEMISTRY; METALLURGY
C09D4/00
CHEMISTRY; METALLURGY
Abstract
A curable composition contains a predetermined compound containing a substituted or unsubstituted acrylamide group and a substituted or unsubstituted acrylate group, and a predetermined compound containing a (meth)acrylamide group or a betaine monomer.
Claims
1. A curable composition comprising: one or more kinds of polyfunctional compounds selected from the group consisting of a compound represented by Formula (1), a compound represented by Formula (2), and a compound represented by Formula (3); and one or more kinds of compounds selected from the group consisting of a compound represented by Formula (A) and a betaine monomer, ##STR00026## in Formula (1), R.sup.1 to R.sup.4 each independently represent a hydrogen atom or an alkyl group, L.sup.1 and L.sup.2 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, R.sup.A represents a hydrogen atom or an alkyl group, in Formula (2), R.sup.5 to R.sup.8 each independently represent a hydrogen atom or an alkyl group, L.sup.3 represents a single bond or an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A and CO, L.sup.4 and L.sup.5 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, R.sup.A represents a hydrogen atom or an alkyl group, G represents a trivalent linking group, in Formula (3), R.sup.9 to R.sup.12 each independently represent a hydrogen atom or an alkyl group, L.sup.6 to L.sup.8 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, R.sup.A represents a hydrogen atom or an alkyl group, n represents an integer of 0 to 3, L.sup.7s may be the same as or different from each other in a case where there is a plurality of L.sup.7s, R.sup.11s may be the same as or different from each other in a case where there is a plurality of R.sup.11s. ##STR00027## in Formula (A), R.sup.20 represents a hydrogen atom or a methyl group, X represents a p-valent linking group, p represents an integer of 2 to 4, and a plurality of R.sup.20s may be the same as or different from each other.
2. The curable composition according to claim 1, comprising: the polyfunctional compound; the compound represented by Formula (A); and the betaine monomer.
3. The curable composition according to claim 1, wherein the polyfunctional compound is the compound represented by Formula (3).
4. The curable composition according to claim 1, wherein the compound represented by Formula (A) is a compound represented by Formula (A1) or a compound represented by Formula (A2), ##STR00028## in Formula (A1), R.sup.20 each independently represents a hydrogen atom or a methyl group, L.sup.20 each independently represents O, an alkylene group having 2 to 4 carbon atoms, or a divalent linking group obtained by combining these, a plurality of R.sup.20s may be the same as or different from each other, a plurality of L.sup.20s may be the same as or different from each other, in Formula (A2), R.sup.20 each independently represents a hydrogen atom or a methyl group, R.sup.21 and R.sup.23 each independently represent O, an alkylene group having 1 to 4 carbon atoms, or a divalent linking group obtained by combining these, R.sup.22 represents O, an alkylene group having 1 to 4 carbon atoms, a group represented by Formula (B), or a divalent linking group obtained by combining these, L.sup.21 and L.sup.22 each independently represent a single bond or a group represented by Formula (B), a plurality of R.sup.20s may be the same as or different from each other, in Formula (B), R.sup.20 represents a hydrogen atom or a methyl group, and * represents a binding position.
5. The curable composition according to claim 1, wherein the betaine monomer is a compound represented by Formula (C), ##STR00029## in Formula (C), R.sup.30 represents a hydrogen atom or an alkyl group, L.sup.30 represents O or NR.sup.A, R.sup.31 represents a monovalent group represented by Formula (I), a monovalent group represented by Formula (II), or a monovalent group represented by Formula (III), R.sup.A represents a hydrogen atom or an alkyl group, ##STR00030## in Formula (I), L.sup.31 and L.sup.32 each independently represent a divalent linking group, R32 and R.sup.33 each independently represent an alkyl group, * represents a binding position, in Formula (II), L.sup.33 and L.sup.34 each independently represent a divalent linking group, R.sup.34 to R.sup.36 each independently represent an alkyl group, * represents a binding position, in Formula (III), L.sup.35 and L.sup.36 each independently represent a divalent linking group, R.sup.37 and R.sup.38 each independently represent an alkyl group, and * represents a binding position.
6. The curable composition according to claim 5, wherein R.sup.31 represents the monovalent group represented by Formula (I) or the monovalent group represented by Formula (II).
7. A cured product formed by curing the curable composition according to claim 1.
8. The cured product according to claim 7 that is in the form of a film.
9. The cured product according to claim 7 that is used as a biomaterial.
10. A medical member comprising: a substrate; and the cured product according to claim 7 that is disposed on the substrate.
11. A film comprising: a polymer compound containing one or more kinds of repeating units selected from the group consisting of a repeating unit derived from a compound represented by Formula (1), a repeating unit derived from a compound represented by Formula (2), and a repeating unit derived from a compound represented by Formula (3); and one or more kinds of repeating units selected from the group consisting of a repeating unit derived from a compound represented by Formula (A) and a repeating unit derived from a betaine monomer, ##STR00031## in Formula (1), R.sup.1 to R.sup.4 each independently represent a hydrogen atom or an alkyl group, L.sup.1 and L.sup.2 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, R.sup.A represents a hydrogen atom or an alkyl group, in Formula (2), R.sup.5 to R.sup.8 each independently represent a hydrogen atom or an alkyl group, L.sup.3 represents a single bond or an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, L.sup.4 and L.sup.5 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, R.sup.A represents a hydrogen atom or an alkyl group, G represents a trivalent linking group, in Formula (3), R.sup.9 to R.sup.12 each independently represent a hydrogen atom or an alkyl group, L.sup.6 to L.sup.8 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, R.sup.A represents a hydrogen atom or an alkyl group, n represents an integer of 0 to 3, L.sup.7s may be the same as or different from each other in a case where there is a plurality of L.sup.7s, R.sup.11s may be the same as or different from each other in a case where there is a plurality of R.sup.11s, ##STR00032## in Formula (A), R.sup.20 represents a hydrogen atom or a methyl group, X represents a p-valent linking group, p represents an integer of 2 to 4, and a plurality of R.sup.20s may be the same as or different from each other.
Description
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] Hereinafter, the present invention will be specifically described.
[0028] The following constituents will be described based on the typical embodiments of the present invention in some cases, but the present invention is not limited to the embodiments.
[0029] In the present specification, a range of numerical values described using to means a range including numerical values listed before and after to as a lower limit and an upper limit.
[0030] In the present specification, (meth)acrylamide has a concept including either or both of the acrylamide and methacrylamide. The same is true of the terms such as (meth)acryl, (meth)acrylate, and (meth)acryloyl.
[0031] In the present specification, in a case where there is a plurality of substituents, linking groups, and the like (hereinafter, described as substituents and the like) marked with specific reference signs, or in a case where a plurality of substituents and the like are simultaneously specified, the substituents and the like may be the same as or different from each other. The same is true of a case where the number of substituents and the like is specified.
[0032] Furthermore, in the present specification, in a case where there is no description regarding whether or not a group (atomic group) is substituted or unsubstituted, the group includes both the group having no substituent and group having a substituent. For example, alkyl group includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
[0033] In the present specification, biological material is a term that means a wide variety of materials including materials constituting the living body and materials involved in the living body. For example, the term means materials including proteins, cells, tissues as groups of cells, peptides, vitamins, hormones, blood cells, antigens, antibodies, bacteria, viruses, and the like.
[0034] Furthermore, in the present specification, the term properties of inhibiting the adhesion of biological materials means the properties of perfectly preventing adhesion and also suppressing adhesion (reducing adhesion) before and after application even though adhesion occurs. Therefore, the term has a concept including not only the prevention of adhesion but also the inhibition of adhesion.
Curable Composition
[0035] The curable composition according to an embodiment of the present invention (hereinafter, referred to as the composition according to the embodiment of the present invention as well) contains one or more kinds of polyfunctional compounds (hereinafter, referred to as specific polyfunctional compound as well) selected from the group consisting of a compound represented by Formula (1) which will be described later, a compound represented by Formula (2) which will be described later, and a compound represented by Formula (3) which will be described later, and one or more kinds of compounds selected from the group consisting of a compound represented by formula (A) which will be described later (hereinafter, referred to as specific polyfunctional (meth)acrylamide compound as well) and a betaine monomer.
[0036] One of the characteristics of the composition according to the embodiment of the present invention is, for example, that the specific polyfunctional compounds and the specific polyfunctional (meth)acrylamide compound or the betaine monomer having excellent hydrophilicity are used in combination.
[0037] The inventors of the present invention have found a cured product having excellent biocompatibility tends to exhibit high hydrophilicity, but exhibits poor adhesion to a substrate in an aqueous liquid. In other words, the inventors have found that in a case where a cured product is formed on a substrate by using only the components such as the specific polyfunctional (meth)acrylamide compound and the betaine monomer, although the cured product itself has excellent biocompatibility, in a case where the substrate is hydrophobic and is immersed in an aqueous liquid, the cured product is easily peeled from the substrate.
[0038] Regarding the above finding, the inventors have revealed that the cured product, which is obtained from the composition containing the specific polyfunctional (meth)acrylamide compound or the betaine monomer having excellent hydrophilicity, and the specific polyfunctional compound is excellent in both the substrate adhesion and biocompatibility.
[0039] Although the reason is unclear, it is considered that the above characteristics may result mainly from the structure of the specific polyfunctional compound. The specific polyfunctional compound has at least one or more substituted or unsubstituted acrylamide groups exhibiting hydrophilicity and at least one or more substituted or unsubstituted acrylate groups exhibiting hydrophobicity, and has a predetermined structure in which the total number of the acrylamide group and the acrylate group is 3 or greater. In the cured product obtained from the composition according to the embodiment of the present invention, the repeating unit derived from the specific polyfunctional compound acts as a linker, and play a role of linking the repeating unit derived from the specific polyfunctional (meth)acrylamide compound or the repeating unit derived from the betaine monomer. In addition, it is considered that because the specific polyfunctional compound itself contains a substituted or unsubstituted acrylamide group exhibiting hydrophilicity, the repeating unit itself derived from the specific polyfunctional compound may also contribute to the improvement of biocompatibility.
[0040] Presumably, due to the aforementioned mechanism of action, from the composition according to the embodiment of the present invention, a cured product and a film excellent in both the substrate adhesion and biocompatibility may be obtained.
[0041] The aforementioned substituted acrylamide group means, for example, an acrylamide group (for example, a methacrylamide group or the like) in which a carbon atom constituting a carbon-carbon double bond is substituted with an alkyl group. Furthermore, the aforementioned substituted acrylate group means an acrylate group (for example, a methacrylate group or the like) in which a carbon atom constituting a carbon-carbon double bond is substituted with an alkyl group.
[0042] Hereinafter, each of the components contained in the composition according to the embodiment of the present invention will be specifically described.
Specific Polyfunctional Compound
[0043] The composition according to the embodiment of the present invention contains one or more kinds of specific polyfunctional compounds selected from the group consisting of a compound represented by Formula (1), a compound represented by Formula (2), and a compound represented by Formula (3). Particularly, in view of further improving the substrate adhesion, it is preferable that the composition according to the embodiment of the present invention contains the compound represented by Formula (3).
[0044] Hereinafter, the specific polyfunctional compound will be described.
Compound represented by Formula (1)
[0045] ##STR00001##
[0046] In Formula (1), R.sup.1 to R.sup.4 each independently represent a hydrogen atom or an alkyl group.
[0047] The number of carbon atoms in the alkyl group represented by R.sup.1 to R.sup.4 is not particularly limited, but is preferably 1 to 15, more preferably 1 to 10, even more preferably 1 to 6, and particularly preferably 1 to 3. The alkyl group may be linear, branched, or cyclic.
[0048] Examples of the alkyl group include a methyl group, an ethyl group, a n-propyl group, an i-propyl group, a n-butyl group, a t-butyl group, a n-hexyl group, a cyclopentyl group, a cyclohexyl group, and the like.
[0049] The alkyl group may have a substituent. The substituent that the alkyl group can have is not particularly limited, and examples thereof include a substituent W which will be described later.
[0050] As R.sup.1 to R.sup.3, particularly, a hydrogen atom or an alkyl group having 1 to 6 carbon atoms is preferable, and a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is more preferable.
[0051] As R.sup.4, a hydrogen atom is particularly preferable.
[0052] L.sup.1 and L.sup.2 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO.
[0053] The number of carbon atoms in the alkylene group represented by L.sup.1 and L.sup.2 is not particularly limited, but is, for example, preferably 1 to 15, more preferably 1 to 10, and even more preferably 1 to 4. In L.sup.1 and L.sup.2, it is preferable that a carbon atom is located at a position adjacent to a nitrogen atom in the amide group specified in the chemical formula and at a position adjacent to an oxygen atom (O) of the ester group specified in the chemical formula.
[0054] R.sup.A represents a hydrogen atom or an alkyl group. The alkyl group represented by R.sup.A has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 described above, and the suitable embodiments thereof are also the same. As R.sup.A, a hydrogen atom is particularly preferable.
[0055] Particularly, in view of further improving the substrate adhesion, L.sup.1 and L.sup.2 are more preferably each independently an alkylene group having 1 to 4 carbon atoms or an alkylene group having 1 to 4 carbon atoms containing O.
[0056] Specific examples of the compound represented by Formula (1) will be shown below, but the present invention is not limited thereto.
##STR00002##
Compound Represented by Formula (2)
[0057] ##STR00003##
[0058] In Formula (2), R.sup.5 to R.sup.8 each independently represent a hydrogen atom or an alkyl group.
[0059] The alkyl group represented by R.sup.5 to R.sup.8 has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 in Formula (1) described above, and the suitable embodiments thereof are also the same.
[0060] The suitable embodiments of R.sup.5 to R.sup.7 are the same as the suitable embodiments of le to R.sup.3 in Formula (1) described above.
[0061] The suitable embodiments of R.sup.8 are the same as the suitable embodiments of R.sup.4 in Formula (1) described above.
[0062] L.sup.3 represents a single bond or an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A and CO. In a case where L.sup.3 represents an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, in L.sup.3, it is preferable that a carbon atom is located at a position adjacent to a nitrogen atom in the amide group specified in the chemical formula and a position adjacent to G specified in the chemical formula (provided that the position adjacent to L.sup.3 in G is other than a carbon atom).
[0063] L.sup.4 and L.sup.5 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO. In L.sup.4 and L.sup.5, it is preferable that a carbon atom is located at a position adjacent to an oxygen atom (O) in the ester group specified in the chemical formula and a position G specified in the chemical formula (provided that the position adjacent to L.sup.4 and L.sup.5 in G is other than a carbon atom).
[0064] The alkylene group, which is represented by L.sup.3 to L.sup.5 and may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A and CO, has the same definition as the alkylene group which is represented by L.sup.1 and L.sup.2 in Formula (1) described above and may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A and CO, and the suitable embodiments thereof are also the same.
[0065] Particularly, in view of further improving the substrate adhesion, L.sup.3 is more preferably a single bond, an alkylene group having 1 to 4 carbon atoms, or an alkylene group having 1 to 4 carbon atoms including O, or an alkylene group having 1 to 4 carbon atoms, and particularly preferably a single bond.
[0066] Particularly, in view of further improving the substrate adhesion, L.sup.4 and L.sup.5 more preferably each independently prepresent an alkylene group having 1 to 4 carbon atoms or an alkylene group having 1 to 4 carbon atoms containing O, and even more preferably each independently represent an alkylene group having 1 to 4 carbon atoms.
[0067] R.sup.A represents a hydrogen atom or an alkyl group. The alkyl group represented by R.sup.A has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 described above, and the suitable embodiments thereof are also the same. As R.sup.A, a hydrogen atom is particularly preferable.
[0068] G represents a trivalent linking group. G is, for example, preferably a group represented by Formula (Y1), a nitrogen atom, a group represented by Formula (Y3), a trivalent aliphatic heterocyclic group (preferably, a group represented by Formula (Y4) or a group represented by Formula (Y5)), or a trivalent aliphatic hydrocarbon ring (preferably a group represented by Formula (Y6)).
[0069] In a case where G represents nitrogen atom, G is a group represented by Formula (Y2).
[0070] In each of the general formulas, * represents a position linked to L.sup.3, L.sup.4, and L.sup.5.
##STR00004##
[0071] The number of carbon atoms contained in the aliphatic hydrocarbon ring is preferably 3 to 15, more preferably 3 to 10, and even more preferably 5 to 10. The aliphatic heterocyclic ring is preferably a 5- to 7-membered ring having at least one N, O, S, or Se atom in the ring structure, more preferably a 5- to 6-membered ring.
[0072] In the groups represented by Formulas (Y1) to (Y6) described above, R.sup.13 represents a hydrogen atom or a substituent. The substituent represented by R.sup.13 is not particularly limited, and examples thereof include a substituent W which will be described later. Particularly, as the substituent represented by R.sup.13, an alkyl group (any of a linear, branched, or cyclic alkyl group preferably having 1 to 10 carbon atoms and more preferably having 1 to 6 carbon atoms) or a group represented by Formula (Z) is preferable.
##STR00005##
[0073] In Formula (Z), R.sup.14 represents a hydrogen atom or an alkyl group.
[0074] The alkyl group represented by R.sup.14 has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 in Formula (1) described above, and the suitable embodiments thereof are also the same. The suitable embodiments of R.sup.14 are the same as the suitable embodiments of R.sup.1 to R.sup.3 in Formula (1) described above.
[0075] Y represents O or NR.sup.A. R.sup.A represents a hydrogen atom or an alkyl group. The alkyl group represented by R.sup.A has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 described above, and the suitable embodiments thereof are also the same. As R.sup.A, a hydrogen atom is particularly preferable.
[0076] L.sup.a represents a single bond or a divalent linking group. The divalent linking group is not particularly limited, and examples thereof include O, an alkylene group having 1 to 4 carbon atoms, and a divalent linking group obtained by combining these. In the divalent linking group represented by L.sup.a, a carbon atom is usually located at a position adjacent to Y.
[0077] Examples of the divalent linking group obtained by combining these include an alkylene group having 1 to 4 carbon atoms containing O, such as OCH.sub.2, OCH.sub.2CH.sub.2, OCH.sub.2CH.sub.2CH.sub.2, OCH.sub.2CH.sub.2CH.sub.2CH.sub.2, CH.sub.2OCH.sub.2, CH.sub.2OCH.sub.2CH.sub.2, or CH.sub.2OCH.sub.2CH.sub.2CH.sub.2, and a group represented by (O-alkylene group (having 1 to 4 carbon atoms)).sub.n-. Herein, n represents an integer of 2 or greater. The upper limit of n is, for example, about 10.
[0078] Particularly, in view of further improving the substrate adhesion, L.sup.a more preferably each independently represents an alkylene group having 1 to 4 carbon atoms or an alkylene group having 1 to 4 carbon atoms containing O, and even more preferably each independently represents an akylene groups having 1 to 4 carbon atoms.
[0079] Specific examples of the compound represented by Formula (2) will be shown below, but the present invention is not limited thereto.
##STR00006## ##STR00007##
Compound Represented by Formula (3)
[0080] ##STR00008##
[0081] In Formula (3), R.sup.9 to R.sup.12 each independently represent a hydrogen atom or an alkyl group.
[0082] The alkyl group represented by R.sup.9 to R.sup.12 has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 in Formula (1) described above, and the suitable embodiments thereof are also the same. The suitable embodiments of R.sup.9 to R.sup.12 are the same as the suitable embodiments of R.sup.1 to R.sup.3 in Formula (1) described above.
[0083] L.sup.6 to L.sup.8 each independently represent an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO. The alkylene group, which is represented by L.sup.6 to L.sup.8 and may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO, has the same definition as the alkylene group which is represented by L.sup.1 and L.sup.2 in Formula (1) described above and may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A and CO, and the suitable embodiments thereof are also the same. In L.sup.6 and L.sup.8, it is preferable that a carbon atom is located at a position adjacent to a nitrogen atom in the amide group specified in the chemical formula and a position adjacent to an oxygen atom (O) in the ester group specified in the chemical formula. In L.sup.7, it is preferable that a carbon atom is located at a position adjacent to a nitrogen atom in the amide group specified in the chemical formula.
[0084] Particularly, in view of further improving the substrate adhesion, L.sup.6 to L.sup.8 more preferably each independently represent an alkylene group having 1 to 4 carbon atoms or an alkylene group having 1 to 4 carbon atoms containing O, and even more preferably each independently represent an alkylene group having 1 to 4 carbon atoms.
[0085] R.sup.A represents a hydrogen atom or an alkyl group. The alkyl group represented by R.sup.A has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 described above, and the suitable embodiments thereof are also the same. As R.sup.A, a hydrogen atom is particularly preferable.
[0086] n represents an integer of 0 to 3. In view of further improving the substrate adhesion, n is preferably 0 or 1. In a case where n represents an integer equal to or greater than 2, a plurality of L.sup.7s may be the same as or different from each other, and a plurality of R.sup.11s may be the same as or different from each other.
[0087] Specific examples of the compound represented by Formula (3) will be shown below, but the present invention is not limited thereto.
##STR00009##
[0088] The specific polyfunctional compound can be synthesized by a known method.
[0089] One kind of the specific polyfunctional compound may be used singly, or two or more kinds of the specific polyfunctional compounds may be used in combination.
[0090] In the composition according to the embodiment of the present invention, the content of the specific polyfunctional compound (total content in a case where the composition contains a plurality of kinds of the specific polyfunctional compounds) with respect to the total solid content of the composition is preferably 10% to 90% by mass, more preferably 20% to 80% by mass, and even more preferably 30% to 70% by mass. In the present specification, solid content means components constituting a film (cured film), and do not include a solvent. A monomer is a component constituting the cured film. Therefore, the monomer is included in the solid content even if the monomer is a liquid.
Specific Polyfunctional (meth)acrylamide Compound or Betaine Monomer
[0091] The composition according to the embodiment of the present invention contains one or more kinds of compounds selected from the group consisting of a specific polyfunctional (meth)acrylamide compound and a betaine monomer. In view of further improving the substrate adhesion, the composition according to the embodiment of the present invention preferably contains a specific polyfunctional (meth)acrylamide compound. In view of further improving both the substrate adhesion and biocompatibility, the composition according to the embodiment of the present invention more preferably contains both the polyfunctional (meth)acrylamide compound and betaine monomer. That is, it is more preferable that the specific polyfunctional compound, the specific polyfunctional (meth)acrylamide compound, and the betaine monomer are used in combination.
[0092] Hereinafter, the specific polyfunctional (meth)acrylamide compound and the betaine monomer will be described respectively.
Specific Polyfunctional (meth)acrylamide Compound (Compound Represented by Formula (A)
[0093] The specific polyfunctional (meth)acrylamide compound is a compound represented by Formula (A).
##STR00010##
[0094] In Formula (A), R.sup.20 represents a hydrogen atom or a methyl group. A plurality of R.sup.20s may be the same as or different from each other.
[0095] X represents a p-valent linking group. p represents an integer of 2 to 4.
[0096] X is not particularly limited, and examples thereof include an alkylene group which may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, CO, and Formula (B) and groups represented by Formula (Z1) and Formula (Z2). The number of carbon atoms in the alkylene group is not particularly limited, but is, for example, 1 to 100. R.sup.A represents a hydrogen atom or an alkyl group. The alkyl group represented by R.sup.A has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 in Formula (1) described above, and the suitable embodiments thereof are also the same. As R.sup.A, a hydrogen atom is particularly preferable.
##STR00011##
[0097] In Formula (B), R.sup.20 represents a hydrogen atom or a methyl group. In addition, * represents a linking position.
##STR00012##
[0098] In Formulas (Z1) and (Z2), T.sup.1 to T.sup.7 each independently represent a single bond or a divalent linking group. The divalent linking group is not particularly limited, and examples thereof include an alkylene group having 1 to 10 carbon atoms that may contain one or more kinds of divalent linking groups selected from the group consisting of O, S, NR.sup.A, and CO. Particularly, in view of further improving the substrate adhesion, T.sup.1 to T.sup.7 more preferably each independently represent an alkylene group having 2 to 4 carbon atoms containing O. In T.sup.1 to T.sup.7, it is preferable that a carbon atom is located at a position adjacent to a nitrogen atom in the amide group specified in Formula (A).
[0099] In Formula (Z2), R.sup.24 represents a hydrogen atom or a substituent. The substituent represented by R.sup.24 is not particularly limited, and examples thereof include the substituent W which will be described later. The substituent represented by R.sup.24 particularly preferably an alkyl group (any of a linear, branched, or cyclic alkyl group preferably having 1 to 10 carbon atoms and more preferably having 1 to 6 carbon atoms). R.sup.24 is preferably a hydrogen atom or an alkyl group (for example, an alkyl group having 1 to 6 carbon atoms and preferably having 1 to 3 carbon atoms).
[0100] In view of further improving the biocompatibility, the compound represented by Formula (A) described above is preferably a compound represented by Formula (A1) or a compound represented by Formula (A2).
Compound Represented by Formula (A1)
[0101] ##STR00013##
[0102] In Formula (A1), R.sup.20 each independently represents a hydrogen atom or a methyl group.
[0103] A plurality of R.sup.20s may be the same as or different from each other.
[0104] L.sup.20 each independently represents O, an alkylene group having 2 to 4 carbon atoms, or a divalent linking group obtained by combining these. In L.sup.20, it is preferable that a carbon atom is located at a position adjacent to a nitrogen atom in the amide group specified in the chemical formula. That is, as the group adjacent to a nitrogen atom in the amide group, an alkylene group having 2 to 4 carbon atoms is preferably located at the aforementioned position.
[0105] Examples of the aforementioned divalent linking group obtained by combining these include an alkylene group having 2 to 4 carbon atoms containing O, such as OCH.sub.2CH.sub.2, OCH.sub.2CH.sub.2CH.sub.2, OCH.sub.2CH.sub.2CH.sub.2CH.sub.2, CH.sub.2OCH.sub.2, CH.sub.2OCH.sub.2CH.sub.2, or CH.sub.2OCH.sub.2CH.sub.2CH.sub.2 and a group represented by (O-alkylene group (having 2 to 4 carbon atoms)).sub.n-, and the like. Herein, n represents an integer of 2 or greater. The upper limit of n is not particularly limited, but is, for example, about 10.
[0106] In each of the groups exemplified as divalent linking group obtained by combining these, any of the two binding sites may be bonded to the amide group.
[0107] Particularly, in view of further improving the substrate adhesion and the biocompatibility, L.sup.20 is preferably an alkylene group having 2 to 4 carbon atoms containing O.
[0108] Furthermore, a plurality of L.sup.20s may be the same as or different from each other.
Compound Represented by Formula (A2)
[0109] ##STR00014##
[0110] In Formula (A2), R.sup.20 each independently represents a hydrogen atom or a methyl group.
[0111] R.sup.21 and R.sup.23 each independently represent O, an alkylene group having 1 to 4 carbon atoms, or a divalent linking group obtained by combining these. In R.sup.21 and R.sup.23, it is preferable that a carbon atom is usually located at a position adjacent to a nitrogen atom in the amide group specified in the chemical formula. As the group adjacent to a nitrogen atom in the amide group, an alkylene group having 1 to 4 carbon atoms is preferably located at the aforementioned position.
[0112] Examples of the divalent linking group obtained by combining these include an alkylene group having 1 to 4 carbon atoms containing O, such as OCH.sub.2, OCH.sub.2CH.sub.2, OCH.sub.2CH.sub.2CH.sub.2, OCH.sub.2CH.sub.2CH.sub.2CH.sub.2, CH.sub.2OCH.sub.2, CH.sub.2OCH.sub.2CH.sub.2, or CH.sub.2OCH.sub.2CH.sub.2CH.sub.2, and a group represented by (O-alkylene group (having 1 to 4 carbon atoms)).sub.n-. Herein, n represents an integer of 2 or greater. The upper limit of n is not particularly limited, but is, for example, about 10.
[0113] In each of the groups exemplified as divalent linking group obtained by combining these, any of the two binding sites may be bonded to the amide group.
[0114] Particularly, in view of further improving the substrate adhesion and the biocompatibility, R.sup.21 and R.sup.23 more preferably each independently represent an alkylene group having 1 to 4 carbon atoms or an alkylene group having 1 to 4 carbon atoms containing O.
[0115] In Formula (A2), R.sup.22 represents O, an alkylene group having 1 to 4 carbon atoms, a group represented by Formula (B), or a divalent linking group obtained by combining these.
[0116] Examples of the divalent linking group obtained by combining these include the groups described above for R.sup.21 and R.sup.23. In a case where the group represented by Formula (B) is combined with another group, it is preferable that an alkylene group having 1 to 4 carbon atoms is bonded to a nitrogen atom in the group represented by Formula (B).
[0117] Particularly, in view of further improving the substrate adhesion and the biocompatibility, R.sup.22 is more preferably an alkylene group having 1 to 4 carbon atoms, an alkylene group having 1 to 4 carbon atoms containing O, or the group represented by Formula (B).
[0118] L.sup.21 and L.sup.22 each independently represent a single bond or a group represented by Formula (B).
[0119] In a case where R.sup.22 represents Formula (B), it is preferable that both the L.sup.21 and L.sup.22 represent a single bond.
##STR00015##
[0120] In Formula (B), R.sup.20 represents a hydrogen atom or a methyl group, and * represents a linking position. Usually, * is linked to a carbon atom.
[0121] Specific examples of the specific polyfunctional (meth)acrylamide compound will be shown below, but the present invention is not limited thereto.
##STR00016## ##STR00017##
[0122] As the specific polyfunctional (meth)acrylamide compound, various commercially available products can be used. Alternatively, the specific polyfunctional (meth)acrylamide compound can be synthesized by the method described in Journal of Technical Disclosure No. 2013-502654.
[0123] One kind of the specific polyfunctional (meth)acrylamide compound may be used singly, or two or more kinds of the specific polyfunctional (meth)acrylamide compounds may be used in combination.
[0124] In the composition according to the embodiment of the present invention, the content of the specific polyfunctional (meth)acrylamide compound (total content in a case where the composition contains a plurality of kinds of the specific polyfunctional (meth)acrylamide compounds) with respect to the total solid content of the composition is preferably 10% to 90% by mass, more preferably 20% to 80% by mass, even more preferably 30% to 60% by mass, and particularly preferably 30% to 55% by mass.
Betaine Monomer
[0125] The betaine monomer that the composition according to the embodiment of the present invention can contain is not particularly limited. Examples of the betaine monomer include a monomer having a betaine structure such as a sulfobetaine structure, a phosphobetaine structure, or a carboxybetaine structure. Generally, betaine refers to a compound (inner salt) which has a positive charge and a negative charge at non-adjacent positions in the same molecule but does not carry a charge as a whole molecule, in which a hydrogen atom is not bonded to an atom having a positive charge.
[0126] The skeleton of the betaine monomer that the composition according to the embodiment of the present invention can contain is not particularly limited, but is preferably an acrylate-based monomer or an acrylamide-based monomer is preferable.
[0127] Particularly, in view of further improving the biocompatibility, as the betaine monomer that the composition according to the embodiment of the present invention can contain, a compound represented by Formula (C) is preferable.
##STR00018##
[0128] In Formula (C), R.sup.30 represents a hydrogen atom or an alkyl group.
[0129] The alkyl group represented by R.sup.30 has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 in Formula (1) described above, and the suitable embodiments thereof are also the same. Furthermore, the suitable embodiments of R.sup.30 are the same as the suitable embodiments of R.sup.1 to R.sup.3 in Formula (1) described above.
[0130] L.sup.30 represents O or NR.sup.A.
[0131] R.sup.A represents a hydrogen atom or an alkyl group. The alkyl group represented by R.sup.A has the same definition as the alkyl group represented by R.sup.1 to R.sup.4 in Formula (1) described above, and the suitable embodiments thereof are also the same. As R.sup.A, a hydrogen atom is particularly preferable.
[0132] R.sup.31 represents a monovalent group represented by Formula (I), a monovalent group represented by Formula (II), or a monovalent group represented by Formula (III).
##STR00019##
[0133] In Formula (I), L.sup.31 and L.sup.32 each independently represent a divalent linking group.
[0134] L.sup.31 and L.sup.32 are not particularly limited, but may be an alkylene group having 1 to 10 carbon atoms that may contain a heteroatom (the alkylene group may be any of a linear, branched, or cyclic alkylene group, but is preferably a linear alkylene group). The number of carbon atoms in the alkylene group is more preferably 1 to 6, even more preferably 1 to 4, and particularly preferably 2 to 4.
[0135] R.sup.32 and R.sup.33 each independently represent an alkyl group.
[0136] The number of carbon atoms in the alkyl group represented by R.sup.32 and R.sup.33 is not particularly limited, but is preferably 1 to 6 and more preferably 1 to 3. The alkyl group may be linear, branched, or cyclic.
[0137] Examples of the alkyl group include a methyl group, an ethyl group, a n-propyl group, and an i-propyl group.
[0138] The alkyl group may have a substituent. The substituent that the alkyl group can have is not particularly limited, and examples thereof include a substituent W which will be described later.
[0139] * represents a binding position.
[0140] In Formula (II), L.sup.33 and L.sup.34 each independently represent a divalent linking group.
[0141] The divalent linking group represented by L.sup.33 and L.sup.34 has the same definition as the divalent linking group represented by L.sup.31 and L.sup.32 in Formula (I) described above, and the suitable embodiments thereof are also the same.
[0142] R.sup.34 to R.sup.36 each independently represent an alkyl group.
[0143] The alkyl group represented by R.sup.34 to R.sup.36 has the same definition as the alkyl group represented by R.sup.32 and R.sup.33 in Formula (I) described above, and the suitable embodiments thereof are also the same.
[0144] * represents a binding position.
[0145] In Formula (III), L.sup.35 and L.sup.36 each independently represent a divalent linking group.
[0146] The divalent linking group represented by L.sup.35 and L.sup.36 has the same definition as the divalent linking group represented by L.sup.31 and L.sup.32 in Formula (I) described above, and the suitable embodiments thereof are also the same.
[0147] R.sup.37 and R.sup.38 each independently represent an alkyl group.
[0148] The alkyl group represented by R.sup.37 and R.sup.38 has the same definition as the alkyl group represented by R.sup.32 and R.sup.33 in Formula (I) described above, and the suitable embodiments thereof are also the same.
[0149] * represents a binding position.
[0150] Particularly, in view of further improving the biocompatibility, as R.sup.31, any of the group represented by Formula (I) or the group represented by Formula (II) is preferable.
[0151] The betaine monomer can be synthesized by a known method.
[0152] One kind of the betaine monomer may be used singly, or two or more kinds of the betaine monomers may be used in combination.
[0153] In the composition according to the embodiment of the present invention, the content of the betaine monomer (total content in a case where the composition contains a plurality of kinds of the betaine monomers) with respect to the total solid content of the composition is preferably 10% to 50% by mass, more preferably 10% to 45% by mass, and even more preferably 15% to 40% by mass.
[0154] Specific examples of the betaine monomer will be shown below, but the present invention is not limited thereto.
##STR00020##
Substituent Group W
[0155] Examples of the substituent W includes an alkyl group (preferably an alkyl group having 1 to 20 carbon atoms), an alkenyl group (preferably an alkenyl group having 2 to 20 carbon atoms), an alkynyl group (preferably an alkynyl group having 2 to 20 carbon atoms), a cycloalkyl group (preferably a cycloalkyl group having 3 to 20 carbon atoms), an aryl group (preferably an aryl group having 6 to 26 carbon atoms), a heterocyclic group (preferably a heterocyclic group having 2 to 20 carbon atoms and more preferably a 5- or 6-membered heterocyclic group having at least one oxygen atom, sulfur atom, or nitrogen atom), an alkoxy group (preferably an alkoxy group having 1 to 20 carbon atoms), an aryloxy group (preferably an aryloxy group having 6 to 26 carbon atoms), an alkoxycarbonyl group (preferably an alkoxycarbonyl group having 2 to 20 carbon atoms), an aryloxycarbonyl group (preferably an aryloxycarbonyl group having 6 to 26 carbon atoms), an amino group (preferably an amino group having 0 to 20 carbon atoms including an alkylamino group and an arylamino group, such as amino, N,N-dimethylamino, N,N-diethylamino, N-ethylamino, and anilino), a sulfamoyl group (preferably a sulfamoyl group having 0 to 20 carbon atoms), an acyl group (preferably an acyl group having 1 to 20 carbon atoms), an acyloxy group (preferably an acyloxy group having 1 to 20 carbon atoms), a carbamoyl group (preferably a carbamoyl group having 1 to 20 carbon atoms), an acylamino group (preferably an acylamino group having 1 to 20 carbon atoms, such as an acetylamino group or a benzoylamino group), an alkylthio group (preferably an alkylthio group having 1 to 20 carbon atoms), an arylthio group (preferably an arylthio group having 6 to 26 carbon atoms), an alkylsulfonyl group (preferably an alkylsulfonyl group having 1 to 20 carbon atoms), an arylsulfonyl group (preferably an arylsulfonyl group having 6 to 22 carbon atoms), an alkylsilyl group (preferably an alkylsilyl group having 1 to 20 carbon atoms), an arylsilyl group (preferably an arylsilyl group having 6 to 42 carbon atoms), an alkoxysilyl group (preferably an alkoxysilyl group having 1 to 20 carbon atoms), an aryloxysilyl group (preferably an aryloxysilyl group having 6 to 42 carbon atoms), a phosphoryl group (preferably a phosphoryl group having 0 to 20 carbon atoms, for example, OP(O)(R.sup.P).sub.2), a phosphonyl group (preferably a phosphonyl group having 0 to 20 carbon atoms, for example, P(O)(R.sup.P).sub.2), a phosphinyl group (preferably a phosphinyl group having 0 to 20 carbon atoms, for example, P(R.sup.P).sub.2), a (meth)acryloyl group, a (meth)acryloyloxy group, a (meth)acryloylimino group (a (meth)acrylamide group), a hydroxyl group, a thiol group, a carboxyl group, a phosphoric acid group, a phosphonic acid group, a sulfonic acid group, a cyano group, and a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, or the like). R.sup.P represents a hydrogen atom, a hydroxyl group, or a sub stituent.
[0156] In addition, each of the groups exemplified as the substituent W may be further substituted with the substituent W.
[0157] In a case where the aforementioned substituent is an acidic group or a basic group, the sub stituent may form a salt thereof.
[0158] In a case where the compound, the sub stituent, the linking group, and the like contain an alkyl group, an alkylene group, an alkenyl group, an alkenylene group, an alkynyl group, an alkynylene group, or the like, these may be cyclic or linear or may be linear or branched, and may be substituted as described above or unsubstituted.
Initiator
[0159] It is preferable that the composition according to the embodiment of the present invention contains an initiator.
[0160] The initiator is not particularly limited, but is preferably a thermal polymerization initiator or a photopolymerization initiator.
[0161] Examples of the photopolymerization initiator include an alkylphenone-based photopolymerization initiator, a methoxyketone-based photopolymerization initiator, an acylphosphine oxide-based photopolymerization initiator, a hydroxyketone-based photopolymerization initiator (for example, IRGACURE184; 1,2--hydroxyalkylphenone), an aminoketone-based photopolymerization initiator (for example, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholino-propan-1-one (IRGACURE (registered trademark) 907)), an oxime-based photopolymerization initiator, and an oxyphenylacetic acid ester-based photopolymerization initiator (IRGACURE (registered trademark) 754), and the like.
[0162] Examples of other initiators include an azo-based polymerization initiator (for example, V-50 or V-601), a persulfate-based polymerization initiator, a persulfuric acid-based polymerization initiator, a redox-based polymerization initiator, and the like.
[0163] One kind of the initiator may be used singly, or two or more kinds of the initiators may be used in combination.
[0164] In the composition according to the embodiment of the present invention, the content of the initiator (total content in a case where the composition contains a plurality of kinds of initiators) is not particularly limited. However, the content of the initiator with respect to the total solid content of the composition is preferably 0.5% to 10% by mass, and more preferably 1% to 5% by mass.
Solvent
[0165] It is preferable that the composition according to the embodiment of the present invention contains a solvent.
[0166] Examples of the solvent include water, an organic solvent (for example, esters such as ethyl acetate and n-butyl acetate; aromatic hydrocarbons such as toluene and benzene; aliphatic hydrocarbons such as n-hexane and n-heptane; alicyclic hydrocarbons such as cyclohexane and methylcyclohexane; ketones such as methyl ethyl ketone (MEK), methyl isobutyl ketone, and cyclohexanone; alcohols such as methanol and butanol, or the like), and a mixed solvent of these.
[0167] Among these, from the viewpoint of making it difficult for surface unevenness to occur during coating, alcohol solvents such as methanol and ethanol are preferable.
[0168] One kind of the solvent may be used singly, or two or more kinds of the solvents may be used in combination.
[0169] In the composition according to the embodiment of the present invention, the content of the solvent (total content in a case where the composition contains a plurality of kinds of solvents) with respect to the total mass of the composition is preferably from 0.5% to 95% by mass, more preferably 1% to 90% by mass, and even more preferably 10% to 80% by mass.
Other Components
[0170] The composition according to the embodiment of the present invention may contain components other than the components described above. Examples of such components include a binder resin, a polyfunctional amine (this polyfunctional amine is other than the specific polyfunctional compound and the specific polyfunctional (meth)acrylamide compound described above), a polyfunctional thiol, a surfactant, a plasticizer, and a surface lubricant, a leveling agent, a softener, an antioxidant, an antiaging agent, a light stabilizer, an ultraviolet absorber, an inorganic or organic filler, a metal powder, and the like.
[0171] The binder resin is not particularly limited, and examples thereof include an acrylic resin, a styrene-based resin, a vinyl-based resin, a polyolefin-based resin, a polyester-based resin, a polyurethane-based resin, a polyamide-based resin, a polycarbonate-based resin, a polydiene-based resin, an epoxy-based resin, a silicone-based resin, a cellulose-based polymer, a chitosan-based polymer, and the like.
Method for Preparing Curable Composition
[0172] As the method for preparing the composition according to the embodiment of the present invention, a known method can be employed without particular limitation. For example, the curable composition can be prepared by mixing together the above components and then stirring the mixture by known means.
Cured Product
[0173] The cured product according to an embodiment of the present invention is formed by curing the aforementioned composition according to the embodiment of the present invention. The shape of the cured product can be appropriately selected according to the use. Examples of the shape of the cured product include a powder shape and a film shape. Among these, a film shape is preferable.
[0174] In a case where the cured product is formed into a film, the film thickness is not particularly limited, but is, for example, 0.1 to 300 m and more preferably 1 to 100 m.
[0175] In addition, the cured product according to the embodiment of the present invention contains a polymer compound containing one or more kinds of repeating units selected from the group consisting of a repeating unit derived from a specific polyfunctional compound, a repeating unit derived from a specific polyfunctional (meth)acrylamide compound, and a repeating unit derived from a betaine monomer.
Method for Manufacturing Cured Product (Cured Film)
[0176] The method for manufacturing the cured product (cured film) according to the embodiment of the present invention is not particularly limited. Examples thereof include a method of coating a substrate with the aforementioned composition according to the embodiment of the present invention and then curing the composition by heating or light irradiation (examples of the light include ultraviolet rays, visible rays, X-rays, and the like).
[0177] The material of the substrate is not particularly limited, and examples thereof include a metal material, a ceramic material, a plastic material, and the like.
[0178] Examples of the type of the plastic material include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polyethylene, polypropylene, cellophane, diacetyl cellulose, triacetyl cellulose, acetyl cellulose butyrate, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, an ethylene-vinyl acetate copolymer, polystyrene, polycarbonate, polymethylpentene, polysulfone, polyether ether ketone, polyether sulfone, polyether imide, polyimide, a fluororesin, an acrylic resin, polyamide, cycloolefin, nylon, polyether sulfan, and the like.
[0179] Examples of the type of the metal material include gold, stainless steel, a cobalt-chromium alloy, an amalgam alloy, a silver-palladium alloy, a gold-silver-palladium alloy, titanium, a nickel-titanium alloy, platinum, and the like.
[0180] Examples of the type of the ceramic material include hydroxyapatite and the like.
[0181] The shape of the substrate is not particularly limited, and may be a plate shape or a three-dimensional shape.
[0182] Examples of the method for coating the substrate with the composition according to the embodiment of the present invention include methods such as roll coating, kiss roll coating, gravure coating, reverse coating, roll brush coating, spray coating, dip roll coating, bar coating, spin coating, knife coating, air knife coating, curtain coating, lip coating, and an extrusion coating method using a die coater.
[0183] The heating method is not particularly limited, and examples thereof include a method using a blast dryer, an oven, an infrared dryer, a heating drum, and the like.
[0184] The heating temperature is not particularly limited, but is preferably 30 C. to 150 C. and more preferably 40 C. to 120 C.
[0185] The heating time is not particularly limited, but is usually 1 minute to 6 hours. In a case where the composition is dried in a coating apparatus, the heating time is 1 to 20 minutes, and the heating temperature at the time of heating after the coating (for example, heating the substrate that is wound up) is preferably room temperature to 50 C.
[0186] Examples of the method of light irradiation include methods using a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, a metal halide lamp, a deep-UV (ultraviolet) light, an LED (light emitting diode) lamp, a xenon lamp, a chemical lamp, a carbon arc lamp, and the like. The energy of light irradiation is not particularly limited, but is preferably 0.1 to 10 J/cm.sup.2.
Use
[0187] The cured product according to the embodiment of the present invention exhibits excellent substrate adhesion and can inhibit or prevent the adhesion of biological materials such as cells and blood components. Therefore, the cured product according to the embodiment of the present invention is suitably used for prostheses, medical instruments, and the like as a material applied to a living body (biomaterial). Specifically, the cured product according to the embodiment of the present invention may be used as a filler for a resin composition used as a material for a prosthesis, a medical instrument, and the like, or may be used as a coating material by being disposed on the surface of a prosthesis or a medical instrument. Examples of the medical instrument include a denture, an artificial dialysis membrane, a catheter, and the like. The prosthesis refers to a member that is incorporated into the human body for a long-term treatment or the like, and examples thereof include an artificial blood vessel, a stent, an artificial organ, an artificial bone, an artificial valve, cultured skin, and the like.
[0188] The cured product according to the embodiment of the present invention is particularly preferably used as a dental material or an artificial bone adhesive.
Medical Member
[0189] The medical member according to an embodiment of the present invention includes a substrate and a cured product disposed on the substrate.
[0190] The substrate means the aforementioned prosthesis, medical instrument, and the like, and examples thereof include those made of the metal material, the ceramic material, and the plastic material described above. Specifically, examples of the substrate include dentures and artificial bones.
[0191] The cured film corresponds to the aforementioned cured product having a film shape.
EXAMPLES
[0192] Hereinafter, the present invention will be more specifically described based on examples. The materials, the amount and ratio thereof used, how to treat the materials, the treatment procedure, and the like described in the following examples can be appropriately changed as long as the gist of the present invention is maintained. Therefore, the scope of the present invention is not limited to the following examples.
Components of Curable Composition
Specific Polyfunctional Compound (Compounds Represented by Formula (1) to Formula (3)
[0193] ex (1) to ex (8) shown in Table 1 will be illustrated below.
[0194] ex (1) and ex (2) correspond to the compound represented by Formula (1), ex (3) and ex (4) correspond to the compound represented by Formula (2), and ex (5) to ex (8) correspond to the compound represented by Formula (3).
##STR00021## ##STR00022##
Synthesis of Ex (1) to Ex (8)
[0195] ex (1) to ex (8) were synthesized according to the synthesis method described in paragraph 0107 in JP2013-053082A.
Specific Polyfunctional (meth)acrylamide Compound (Compound Represented by Formula (A)
[0196] B (1) to B (5) shown in Table 1 will be illustrated below.
[0197] B (1) corresponds to the compound represented by Formula (A1), and B(2) to B (4) correspond to the compound represented by Formula (A2).
##STR00023##
Synthesis of B (1)
[0198] B (1) was synthesized according to the synthesis of the polymerizable compound 1 in the Journal of Technical Disclosure No. 2013-502654 of Japan Institute for Promoting Invention and Innovation.
Synthesis of B (2) to B (5)
[0199] According to the synthesis of the polyfunctional compound 9, the polyfunctional compound 8, the polyfunctional compound 10, and the polyfunctional compound 2 of the Journal of Technical Disclosure No. 2013-502654 of Japan Institute for Promoting Invention and Innovation, B (2) to B (5) were synthesized respectively.
Betaine Monomer (Compound Represented by Formula (C))
[0200] C (1) to C (3) shown in Table 1 will be shown below.
##STR00024##
Synthesis of C (1) to C (3)
[0201] C (1) was synthesized according to the procedure described in WO2016/067795A. As C (2) and C (3), the compounds purchased from TOKYO CHEMICAL INDUSTRY CO., LTD. were used.
Comparative Polyfunctional Compound
[0202] Com (1) and Com (2) shown in Table 1 will be shown below.
##STR00025##
Synthesis of Com (1)
[0203] Com (1) was synthesized according to the description in paragraph 0075 in JP2014-010490A.
Synthesis of Com (2)
[0204] As Com (2), the compound purchased from Sigma-Aldrich Co. LLC. was used.
Preparation of Curable Composition
[0205] The components shown in the following Table 1 were dissolved in a solvent (methanol), thereby preparing curable compositions having a concentration of solid contents of 20% by mass (curable compositions 1 to 34). Regarding the curable compositions, the solid contents mean all components except for the solvent.
[0206] The numerical value in Table 1 represents the content (% by mass) of each component with respect to the total solid content of a curable composition. Irg2959 corresponds to a polymerization initiator (IRGACURE 2959, manufactured by BASF SE).
Preparation of Film
Preparation of Coat Film for Evaluating Adhesion and Biocompatibility
[0207] By using a spin coater, a substrate (acrylic plate (manufacturer: MISUMI Corporation, model number: ACA)) was coated with each of the prepared curable compositions such that the film thickness became about 5 m, and then the composition was dried. Then, by using an ECS-401G (trade name) UV (ultraviolet) exposure machine (light source: high-pressure mercury lamp) manufactured by EYE GRAPHICS Co., Ltd., the composition was exposed at an exposure amount of 4 J/cm.sup.2, thereby preparing a coat film for evaluating adhesion and biocompatibility.
Evaluation
Substrate Adhesion Test
[0208] The prepared acrylic plate with a coat film was immersed in a PBS (Phosphate buffered saline) solution at 37 C. for 24 hours. Thereafter, the acrylic plate with a coat film was pulled up from the solution, and the substrate adhesion was evaluated based on the area of the coat film remaining on the acrylic plate (hereinafter, referred to as residual coat film as well). The area of the residual coat film with respect to the area of the acrylic plate was expressed as a percentage as a coating rate, and evaluated based on the following evaluation standard. Regarding the evaluation of the substrate adhesion, samples graded B or higher were regarded as acceptable. The results are shown in Table 1.
Evaluation Standard
[0209] A: The coating rate was equal to or higher than 90%.
[0210] B: The coating rate was equal to or higher than 70% and less than 90%.
[0211] C: The coating rate was equal to or higher than 50% and less than 70%.
[0212] D: The coating rate was less than 50%.
Evaluation of Biocompatibility (Cell Adhesion Test)
[0213] The prepared acrylic substrate with a coat film was placed in a 6-well plate, and mouse-derived fibroblasts (3T3 cells) were dispersed in Dulbecco's modified Eagle medium at a seeding density of 1.010.sup.5 cells/cm.sup.2. By using an incubator, the cells were cultured for 24 hours under the condition of 37 C. and 5% carbon dioxide.
[0214] Thereafter, the acrylic substrate with the coat film was taken out observed using a phase contrast microscope (an inverted cubic research microscope, manufactured by Olympus Corporation) so as to check whether or not the cells were attached thereto. The magnification was 4.
[0215] This operation was performed on 10 acrylic substrates with a coat film, and biocompatibility was evaluated as below based on the number of acrylic substrates with a coat film to which cells had adhered. Regarding the evaluation of the biocompatibility, samples graded C or higher were regarded as acceptable. For practical use, samples graded B or higher are preferable. The results are shown in Table 1.
[0216] In addition, - shown in the column of Biocompatibility in Table 1 means that the sample could not be evaluated because the film was peeled off.
Evaluation Standard
[0217] A: 0
[0218] B: Equal to or greater than 1 and equal to or smaller than 3
[0219] C: Equal to or greater than 4 and equal to or smaller than 6
[0220] D: Equal to or greater than 7
TABLE-US-00001 TABLE 1 Makeup of curable composition Component A Component B Composition No. Type Note Type Note Example 1 Curable composition 1 ex (1) (48.5%) Corresponding to Formula (1) B (3) (48.5%) Corresponding to Formula (A2) Example 2 Curable composition 2 ex (2) (48.5%) Corresponding to Formula (1) B (3) (48.5%) Corresponding to Formula (A2) Example 3 Curable composition 3 ex (3) (48.5%) Corresponding to Formula (2) B (3) (48.5%) Corresponding to Formula (A2) Example 4 Curable composition 4 ex (4) (48.5%) Corresponding to Formula (2) B (3) (48.5%) Corresponding to Formula (A2) Example 5 Curable composition 5 ex (5) (48.5%) Corresponding to Formula (3) B (3) (48.5%) Corresponding to Formula (A2) Example 6 Curable composition 6 ex (6) (48.5%) Corresponding to Formula (3) B (3) (48.5%) Corresponding to Formula (A2) Example 7 Curable composition 7 ex (7) (48.5%) Corresponding to Formula (3) B (3) (48.5%) Corresponding to Formula (A2) Example 8 Curable composition 8 ex (8) (48.5%) Corresponding to Formula (3) B (3) (48.5%) Corresponding to Formula (A2) Example 9 Curable composition 9 ex (6) (48.5%) Corresponding to Formula (3) B (1) (48.5%) Corresponding to Formula (A1) Example 10 Curable composition 10 ex (6) (48.5%) Corresponding to Formula (3) B (2) (48.5%) Corresponding to Formula (A2) Example 11 Curable composition 11 ex (6) (48.5%) Corresponding to Formula (3) B (4) (48.5%) Corresponding to Formula (A2) Example 12 Curable composition 12 ex (6) (48.5%) Corresponding to Formula (3) B (5) (48.5%) Example 13 Curable composition 13 ex (6) (67%) Corresponding to Formula (3) Example 14 Curable composition 14 ex (6) (67%) Corresponding to Formula (3) Example 15 Curable composition 15 ex (6) (67%) Corresponding to Formula (3) Example 16 Curable composition 16 ex (6) (33.5%) Corresponding to Formula (3) B (3) (33.5%) Corresponding to Formula (A2) Example 17 Curable composition 17 ex (6) (33.5%) Corresponding to Formula (3) B (3) (33.5%) Corresponding to Formula (A2) Example 18 Curable composition 18 ex (7) (33.5%) Corresponding to Formula (3) B (1) (33.5%) Corresponding to Formula (A1) Example 19 Curable composition 19 ex (7) (33.5%) Corresponding to Formula (3) B (1) (33.5%) Corresponding to Formula (A1) Example 20 Curable composition 20 ex (7) (33.5%) Corresponding to Formula (3) B (4) (33.5%) Corresponding to Formula (A2) Example 21 Curable composition 21 ex (7) (33.5%) Corresponding to Formula (3) B (4) (33.5%) Corresponding to Formula (A2) Comparative Curable composition 22 com (1) (48.5%) B (1) (48.5%) Corresponding to Formula (A1) Example 1 Comparative Curable composition 23 com (1) (48.5%) B (2) (48.5%) Corresponding to Formula (A2) Example 2 Comparative Curable composition 24 com (1) (48.5%) B (3) (48.5%) Corresponding to Formula (A2) Example 3 Comparative Curable composition 25 com (1) (48.5%) B (4) (48.5%) Corresponding to Formula (A2) Example 4 Comparative Curable composition 26 com (1) (67%) Example 5 Comparative Curable composition 27 com (1) (67%) Example 6 Comparative Curable composition 28 com (1) (67%) Example 7 Comparative Curable composition 29 B (1) (67%) Corresponding to Formula (A1) Example 8 Comparative Curable composition 30 B (1) (67%) Corresponding to Formula (A1) Example 9 Comparative Curable composition 31 B (1) (67%) Corresponding to Formula (A1) Example 10 Comparative Curable composition 32 com (2) (67%) Example 11 Comparative Curable composition 33 com (2) (67%) Example 12 Comparative Curable composition 34 com (2) (67%) Example 13 Makeup of curable composition Evaluation result Component C Polymerization Substrate Type Note initiator adhesion Biocompatibility Example 1 Irg2959 (3%) B B Example 2 Irg2959 (3%) B B Example 3 Irg2959 (3%) B B Example 4 Irg2959 (3%) B B Example 5 Irg2959 (3%) A B Example 6 Irg2959 (3%) A B Example 7 Irg2959 (3%) A B Example 8 Irg2959 (3%) A B Example 9 Irg2959 (3%) A B Example 10 Irg2959 (3%) A B Example 11 Irg2959 (3%) A B Example 12 Irg2959 (3%) A C Example 13 C (1) (30%) R.sup.31 corresponds to Formula (I) Irg2959 (3%) B A Example 14 C (2) (30%) R.sup.31 corresponds to Formula (II) Irg2959 (3%) B A Example 15 C (3) (30%) R.sup.31 corresponds to Formula (III) Irg2959 (3%) B B Example 16 C (1) (30%) R.sup.31 corresponds to Formula (I) Irg2959 (3%) A A Example 17 C (2) (30%) R.sup.31 corresponds to Formula (II) Irg2959 (3%) A A Example 18 C (1) (30%) R.sup.31 corresponds to Formula (I) Irg2959 (3%) A A Example 19 C (2) (30%) R.sup.31 corresponds to Formula (II) Irg2959 (3%) A A Example 20 C (1) (30%) R.sup.31 corresponds to Formula (I) Irg2959 (3%) A A Example 21 C (2) (30%) R.sup.31 corresponds to Formula (II) Irg2959 (3%) A A Comparative Irg2959 (3%) C D Example 1 Comparative Irg2959 (3%) C D Example 2 Comparative Irg2959 (3%) C C Example 3 Comparative Irg2959 (3%) C D Example 4 Comparative C (1) (30%) R.sup.31 corresponds to Formula (I) Irg2959 (3%) D Example 5 Comparative C (2) (30%) R.sup.31 corresponds to Formula (II) Irg2959 (3%) D Example 6 Comparative C (3) (30%) R.sup.31 corresponds to Formula (III) Irg2959 (3%) D Example 7 Comparative C (1) (30%) R.sup.31 corresponds to Formula (I) Irg2959 (3%) D Example 8 Comparative C (2) (30%) R.sup.31 corresponds to Formula (II) Irg2959 (3%) D Example 9 Comparative C (3) (30%) R.sup.31 corresponds to Formula (III) Irg2959 (3%) D Example 10 Comparative C (1) (30%) R.sup.31 corresponds to Formula (I) Irg2959 (3%) A D Example 11 Comparative C (2) (30%) R.sup.31 corresponds to Formula (II) Irg2959 (3%) A D Example 12 Comparative C (3) (30%) R.sup.31 corresponds to Formula (III) Irg2959 (3%) A D Example 13
[0221] From the results in Table 1, it was confirmed that according to the curable compositions of Examples, a cured product having excellent substrate adhesion and excellent biocompatibility was obtained.
[0222] By the comparison of Examples 1 to 8, it was confirmed that in a case where the compound represented by Formula (3) was used as the specific polyfunctional compound, the substrate adhesion was further improved.
[0223] By the comparison of Examples 9 to 12, it was confirmed that in a case where the compound represented by Formula (A1) or the compound represented by Formula (A2) was used as the specific polyfunctional (meth)acrylamide compound, the biocompatibility was further improved.
[0224] By the comparison of Examples 13 to 15, it was confirmed that in a case where the compound represented by Formula (C) was used as the betaine monomer, and R.sup.31 in the compound represented by Formula (C) is any of the group represented by Formula (I) or the group represented by formula (II), the biocompatibility was further improved.
[0225] Furthermore, by the comparison between Example 6 and Examples 16 and 17, it was confirmed that in a case where the curable composition contained all of the specific polyfunctional compound, the specific polyfunctional (meth)acrylamide compound, and the betaine monomer, both the high level of substrate adhesion and high level of biocompatibility could be accomplished.
[0226] On the other hand, it was confirmed that the cured product obtained from the curable composition of the comparative example did not satisfy the desired requirements.