Retail merchandise tray
10709263 ยท 2020-07-14
Assignee
Inventors
Cpc classification
A47F1/12
HUMAN NECESSITIES
A47F5/0025
HUMAN NECESSITIES
A47B57/58
HUMAN NECESSITIES
International classification
A47F1/12
HUMAN NECESSITIES
A47F5/00
HUMAN NECESSITIES
Abstract
A retail merchandise tray is provided. The retail merchandise tray includes a pair of load bearing members, a front stop mounted to the load bearing members, a wire support structure removably attached to the front stop and load bearing members, a pusher that slides along the wire support structure, and a pair of movable divider assemblies.
Claims
1. A retail merchandise tray, comprising: a pair of opposed load bearing members; a front stop wall mounted to the pair of load bearing members; a support frame including a lateral element and at least one longitudinal element extending perpendicularly from the lateral element, wherein the lateral element includes a pair of opposed ends, wherein one end from said pair of opposed ends includes an inner abutment and an outer key, the inner abutment and the outer key protrude from the lateral element at said one end; the outer key, the inner abutment and the lateral element are integrally formed as one piece, wherein the outer key is arranged to pass through a keyway formed in a first load bearing member from said pair of load bearing members such that the first load bearing member is located between the outer key and the inner abutment, wherein the outer key and the inner abutment prevent the first load bearing member from moving laterally relative to the lateral element; and a pusher mounted to the support frame, the pusher movable along the support frame toward and away from the front stop wall along a first axis, wherein the pusher is configured to push products towards the front stop wall.
2. The retail merchandise tray of claim 1, further comprising: at least one divider assembly movable relative to the pair of opposed load bearing members along a second axis perpendicular to the first axis; a pair of spacers aligned along the first axis and interposed between the pair of load bearing members and situated below the support frame.
3. The retail merchandise tray of claim 2, wherein the at least one divider assembly includes a pair of divider assemblies movable about the second axis and arranged such that the pair of load bearing members are interposed between the pair of divider assemblies.
4. The retail merchandise tray of claim 2, wherein the support frame has opposed front and rear sections, wherein the rear section includes the lateral element, wherein the support frame is removably attached at the front section to the front stop and removably attached at the rear section to the pair of load bearing members.
5. The retail merchandise tray of claim 4, wherein each divider assembly comprises a divider wall that includes an upright portion having opposed sides, wherein a flange extends perpendicularly from at least one of the opposed sides of each upright portion respectively.
6. The retail merchandise tray of claim 5, wherein each divider assembly includes a baffle plate extension connected to each flange respectively by a slidable connection, and wherein each baffle plate extension is mounted to each of the pair of spacers by a slidable connection such that each baffle plate extension is slidable relative to the pair of spacers and relative to each divider wall respectively.
7. The retail merchandise tray of claim 6, wherein the slidable connection between each baffle plate extension and each flange comprises a tab depending downwardly from each flange respectively and a slot formed in each baffle plate extension which receives a corresponding tab respectively, and wherein the slidable connection between each baffle plate extension and the pair of spacers includes a first pair of clips formed on the baffle plate extension, with a first clip from each first pair of clips connected to a first spacer from the pair of spacers, and a second clip from each first pair of clips connected to a second spacer from the pair of spacers.
8. The retail merchandise tray of claim 7, further comprising a baffle plate connected to the pair of spacers, the baffle plate including a second pair of clips, with a third clip from the second pair of clips connected to the first spacer from the pair of spacers, and a fourth clip from the second pair of clips connected to the second spacer from the pair of spacers.
9. The retail merchandise tray of claim 2, further comprising a shelf mounting arrangement for mounting the retail merchandise tray to a shelf, the shelf mounting arrangement comprising one of: a mounting plate removably attached to one of the pair of spacers, the mounting plate having extensions configured to extend into apertures of the shelf to fix the tray to the shelf; or a mounting rail configured for mounting to the shelf and at least one mounting tab, the mounting rail including a plurality of spaced apart teeth arranged to receive the at least one mounting tab in a space between corresponding adjacent teeth from said plurality of spaced apart teeth, the at least one mounting tab being formed on the front stop.
10. The retail merchandise tray of claim 9, wherein the front stop includes a mounting portion and an upright portion, wherein the mounting portion is one of integrally formed with the upright portion as a rigid one piece component or formed as a separate piece from the upright portion with a hinge formed between the upright portion and the mounting portion such that the upright portion is rotatable about the hinge relative to the mounting portion.
11. The retail merchandise tray of claim 2, wherein each divider assembly includes a divider wall and a pair of supports, each pair of supports removably attached to each divider wall respectively by a resilient connection.
12. A retail merchandise tray for storing products therein, comprising: a frame configured to mount the merchandise tray to a support structure; a front stop wall mounted to the frame; a pusher mounted to the frame, the pusher movable toward and away from the front stop wall along a first axis; at least one divider assembly movable relative to the frame along a second axis perpendicular to the first axis to adjust a width of the retail merchandise tray, wherein the at least one divider includes a divider wall and a pair of supports; wherein each divider wall includes an upright portion having opposed sides, wherein a flange extends perpendicular from at least one of the opposed sides of each upright portion respectively; wherein the at least one divider assembly further comprises a baffle plate extension connected to each flange by a slidable connection, and wherein each baffle plate extension is mounted to the frame by a slidable connection such that each baffle plate extension is slidable relative to the frame and each divider wall respectively; wherein the slidable connection between each baffle plate extension and each flange comprise a tab depending downwardly from each flange and a slot formed in each baffle plate extension which receives a respective tab of a corresponding flange.
13. The retail merchandise tray of claim 12, wherein the at least one divider assembly includes a pair of divider assemblies movable along the second axis and arranged such that the frame is interposed between the pair of divider assemblies.
14. The retail merchandise tray of claim 12, wherein the slidable connection between each baffle plate extension and the frame includes a pair of clips formed on each baffle plate extension, each pair of clips slidably connected to the frame.
15. The retail merchandise tray of claim 14, further comprising a baffle plate connected to the frame, the baffle plate including a pair of second clips connected to the frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
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(25) While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
(26) Turning now the drawings, various embodiments of a retail merchandise tray are illustrated. A retail merchandise tray (hereinafter referred to as a tray) according to the teachings herein as the advantage of having a reduced assembly time and cost due in part to the weld-free interconnection of its various components. Further, a tray according to the teachings herein presents a new and improved baffle plate methodology, which heretofore required a separate plate to be positioned under the tray with its own independent mounting. Still further, a tray according to the teachings herein presents a new and improved shelf mounting configuration for those trays which mount directly to a retail shelf. These and other advantages will be understood from the following detailed description.
(27) Turning first to
(28) A wire support frame 110 (see
(29) The first end of wire support frame 110 is removably attached to front stop 104, while the second end is removably attached to load bearing members 102. As used herein, removably attached means an attachment which may be readily undone in a non-destructive manner and subsequently repeated in the same manner. Within this meaning removably attached does not include welds, comolding, or other permanent forms of attachment which require component destruction or damage to undo.
(30) A pusher 106 is mounted to wire support structure 110 and slidable thereon in directions 120, 122. Pusher 106 is operable to bias a row or rows of retail merchandise situated on top of wire support structure 110 and load bearing members 102 from second end 116 of tray 100 to first end 114 of tray 100. As may be seen from inspection of
(31) A pair of movable divider assemblies 108 are positioned on either side of tray 100. Divider assemblies 108 are movable in directions 124, 126 to modify a width or distance between the divider assemblies 108. This lateral adjustment allows for the accommodating retail merchandise of differing widths. As will be explained below, divider assemblies 108 employ a removable attachment between their divider walls and wire supports. This advantageously allows for the connection of the divider walls using a resilient or snap connection. As a result, lightweight materials may be utilized for the divider walls themselves, while more robust materials may be utilized for the wire supports.
(32) As may also be seen in
(33) Turning now to
(34) The two divider assemblies 108 shown are identical. As such, a description of one applies equally well to the other. It should also be noted that although two dividers assemblies 108 are shown, only a single divider assembly 108 may be employed in some alternate configurations, while in other alternate configurations, the divider assemblies 108 may be entirely omitted.
(35) Divider assembly 108 includes a divider wall 132 and a pair of wire supports 134 which are removably attached to divider wall 132. Each wire support 134 connects to divider wall 132 with a resilient snap style connection to thereby hold it in place during operation. Divider wall also includes a flange 148 depending perpendicular to its remaining generally upright presentation. This flange 148 may be utilized to support merchandise extending laterally beyond load bearing members 102.
(36) Each wire support 134 includes a straight portion 136 and a bent portion 138 generally at a right angle to straight portion 136. Bent portions 138 are received in corresponding slots 140 formed in divider wall 132. Each slot has a passage formed therein for receipt of straight portion 136 such that straight portion 136 passes through divider wall 132 until bent portion 138 bottoms out in slot 140. This configuration allows for divider assembly 108 to be of a multi-material construction, with wire supports 134 formed of a rigid material such as metal, while divider wall 132 may be formed of a lightweight material such as plastic for example. Further, as was the case with pusher 106, divider wall 132 may also employ a honeycomb structure to reduce its overall weight.
(37) Still referring to
(38) With reference now to
(39) With reference to
(40) Turning now to
(41) Mounting portion 160 also includes pockets 158 within which the terminal ends of longitudinal members 156 are received and supported from an underside thereof. As such, wire support structure 110 is supported at either end, as introduced above.
(42) With reference to
(43) A spring opening 182 is also formed through pusher 106 for feeding an uncoiled portion of a coil spring 180 as shown in
(44) Turning now to
(45) As shown in the illustrated view, the outer most key 184 has passed through keyway 186 to thereby interpose load bearing member 102 between keys 184. This configuration maintains the lateral positioning of wire support frame 110 relative to load bearing members 102. It is also possible to omit the inner keys 184 at each end of lateral member 154 and use only the outer most keys 184, such that the load bearing 102 are interposed between these outer most keys 184.
(46) Turning now to
(47) Indeed, tray 200 also incorporates load bearing members 202, a front stop 204, and pusher 206 and spacers 212 which are identical in form and function as those same components discussed above relative to
(48) Turning first to the latter of the above two notable differences, baffle plate 238 is removably attached to tray 200. In particular, and with reference to
(49) As is also generally understood in the art, baffle plates are employed to prevent denser cold air in a refrigerated environment from rapidly passing past the upper most trays in a refrigerated case or the like. Such baffle plates typically slow this flow of cold air such that the upper trays and the lower trays are generally exposed to the same amount of cold air. Maintaining this principle in the instant invention, divider assemblies 208 also employ their own baffle plate extension such that when divider assemblies 208 are extended, a continuous baffle plate surface is presented across the width of tray 200. This configuration provides the same advantage of slowing or preventing the undesirable flow of cold air past tray 200, but has the advantage of a self-contained baffle arrangement as mentioned above.
(50) To this end, and turning now to
(51) Turning now to
(52) Still referring to
(53) Turning now to
(54) With reference to
(55) As stated above, the remainder of tray 300 is identical to tray 100 discussed previously, and as such, a redundant detailed description of identical features is dispensed with for purposes of brevity. Indeed, tray 300 also includes, a front stop 304, a pusher 306, divider assemblies 308, a wire support structure 310, and a pair of spacers 312 (see
(56) Load bearing members 302, however, no longer utilize a cut-out such as cut-out 118 shown in
(57) One embodiment of such a shelf mounting arrangement is shown in
(58) With reference to
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(64) However, because only a single divider assembly 808 is used, it is configured to be shared with an adjacent tray (not shown) having only a single divider as well. Put differently, divider wall 832 is shared between two adjacent trays 800. To this end, divider wall 832 has flanges 848 extending from both sides thereof. This allows divider wall 832 to support merchandise on tray 800 shown, as well as the adjacent tray 800 (not shown). Furthermore, although not illustrated, it is also conceivable that this single divider wall may be connected to two baffle plate extensions such as those described above relative to tray 200. In such a configuration, flanges 848 would also include tabs such as those described above to achieve a slidable connection with baffle plate extensions. More generally, this single divider assembly configuration may be employed on any of the trays described herein.
(65) As discussed in the preceding, trays according to the teachings herein present various advantages over existing configurations, for example, a lighter and less labor intensive assembly process, an integrated baffle plate configuration which may readily adapt to movement of the divider walls of the trays, an intuitive shelf mounting arrangement, a foldable front stop arrangement, and a single divider assembly arrangement which may be shared between trays, to name only a few.
(66) All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
(67) The use of the terms a and an and the and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms comprising, having, including, and containing are to be construed as open-ended terms (i.e., meaning including, but not limited to,) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., such as) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
(68) Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.