Surgical attachment device
10702364 ยท 2020-07-07
Assignee
Inventors
Cpc classification
A61F2220/0075
HUMAN NECESSITIES
A61F2250/0078
HUMAN NECESSITIES
A61L31/005
HUMAN NECESSITIES
A61F2250/0003
HUMAN NECESSITIES
A61F2/0063
HUMAN NECESSITIES
A61F2250/0018
HUMAN NECESSITIES
A61L31/14
HUMAN NECESSITIES
A61F2250/0031
HUMAN NECESSITIES
Y10T29/49947
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A61F2250/003
HUMAN NECESSITIES
International classification
A61L31/14
HUMAN NECESSITIES
A61F2/00
HUMAN NECESSITIES
Abstract
A hybrid medical device that can aid in reconstructive or augmentative surgery of the breast is disclosed. The device can utilize a suitable biological collagen tissue matrix combined with a synthetic material, for example, that can impart a high initial strength to the repair site while permitting proper healing and revitalization of the implanted device.
Claims
1. A method for making a surgical attachment device comprising: removing antigenic compounds from a first biologic layer; forming a biologic sheet from the first layer, wherein the biologic sheet has a first end and a second end; stitching a first leader through the biologic sheet, wherein the first leader comprises a first synthetic material and wherein the first leader extends from the first end, across the sheet to the second end, and across the sheet to the first end, wherein the first end is opposite the second end, and wherein the first leader has a straight and/or curved shape; and stitching a second leader through the biologic sheet across the first leader, wherein the second leader extends from a first edge of the sheet across the sheet to a second edge of the sheet, wherein the first edge of the sheet is opposite the second edge of the sheet, wherein the first edge of the sheet and the second edge of the sheet extend between the first end and the second end, and wherein at least a length of the second leader has a zig-zag shape that crosses over the first leader.
2. The method of claim 1, wherein the stitching comprises stitching the first leader from the first end to the second end of the biologic sheet.
3. The method of claim 1, further comprising stitching a second leader through the biologic sheet, wherein the second leader comprises a second synthetic material.
4. The method of claim 3, wherein the synthetic material comprises a non-biodegradable polymer.
5. The method of claim 3, wherein the second leader intersects the first leader.
6. The method of claim 3, further comprising cutting a pattern out of the biologic sheet, wherein cutting comprises cutting the first leader stitched in the sheet and the second leader stitched in the sheet.
7. The method of claim 1, wherein at least a length of the first leader has a zig-zag shape.
8. The method of claim 1, wherein at least a length of the first leader has a sinusoidal shape.
9. The method of claim 1, wherein the biologic sheet comprises collagen.
10. The method of claim 1, wherein the first synthetic material comprises a non-biodegradable polymer.
11. The method of claim 1, further comprising bonding the first layer to a second layer to at least partially form the first biologic layer.
12. The method of claim 1, wherein the first leader comprises a monofilament.
13. The method of claim 1, further comprising cutting a desired device shape out of the biologic sheet.
14. The method of claim 13, wherein the cutting comprises cutting the first leader.
15. A method for making a surgical attachment device comprising: removing antigenic compounds from at least part of a biologic sheet; stitching a first leader through the biologic sheet, wherein the stitching of the first leader comprises stitching at least a length of the first leader in a sinusoidal and/or zig-zag shape along the plane of the sheet, wherein the first leader extends from a first end of the sheet, across the sheet to a second end of the sheet, and across the sheet to the first end of the sheet, and wherein the first end of the sheet is opposite the second end of the sheet; and stitching a second leader through the biologic sheet, wherein the stitching of the second leader comprises stitching at least a length of the second leader in a sinusoidal and/or zig-zag shape along the plane of the sheet, and wherein the second leader extends from a first edge of the sheet across the sheet to a second edge of the sheet, wherein the first edge of the sheet is opposite the second edge of the sheet, wherein the first third edge of the sheet and the second edge of the sheet extend between the first end of the sheet and the second end of the sheet, and wherein at least a portion of the length of the second leader changes direction at least twice between two adjacent portions of the first leader.
16. The method of claim 15, wherein the first leader and the second leader comprise a synthetic material.
17. The method of claim 15, further comprising bonding a first layer to a second layer to at least partially form the biologic sheet.
18. The method of claim 16, further comprising cutting a pattern out of the biologic sheet, wherein cutting comprises cutting the first leader stitched in the sheet and the second leader stitched in the sheet.
19. A method for making a support device comprising: stitching a first leader through a biologic sheet, and wherein the stitching of the first leader comprises stitching at least a length of the first leader in a sinusoidal and/or zig-zag shape between a first end and a second end of the sheet; stitching a second leader through the biologic sheet, wherein the stitching of the second leader comprises stitching the second leader in a sinusoidal and/or zig-zag shape in the sheet, and wherein the second leader extends from a first edge of the sheet across the sheet to a second edge of the sheet, wherein the first edge of the sheet is opposite the second edge of the sheet, wherein the first third edge of the sheet and the second edge of the sheet extend between the first end of the sheet and the second end the sheet, wherein the second leader changes direction between two adjacent portions of the first leader, and wherein the second leader extends over the two adjacent portions of the first leader; and cutting a pattern out of the biologic sheet, wherein cutting comprises cutting the first leader stitched in the sheet and the second leader stitched in the sheet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(10) The scaffold 200 can a collagen sheet with cells removed or otherwise made animal tissue, such as an extracellular matrix (ECM) derived from the forestomach of a ruminant, such as a sheep. Exemplary scaffolds are described in U.S. Pat. No. 8,415,159, which is incorporated by reference herein in its entirety. The scaffold 200 can have about 70% or more, more narrowly about 80% or more, for example 100% of the cells, or from about 70% to about 80% of the cells removed or disrupted to remove the antigenic component of the disrupted cells.
(11) The scaffold 200 can be made from one of more (e.g., two, four, six, or eight) layers of extracellular matrix. The scaffold and/or individual layers can have a thickness from about 1 mm to about 4 mm, for example about 1.8 mm. The scaffold and/or individual layers can also have a thickness from about 0.1 mm to about 0.2 mm. The layers can be bonded together. Bonding may be accomplished by the use of biodegradable or non-biodegradable suture type materials, such as stitching by the leaders 10, by tissue welding via RF frequency energy, biologic-type glues such as cyanoacrylate derivatives, fibrin/thrombin; gelatins, gluteraldehydes; or other artificial polymers or combinations thereof. The bonded areas may exist as discrete islands or as a single or multiple strips or areas of increased polymer or bonding content.
(12) The longitudinal leaders 10a can intersect the latitudinal leaders 10b at intersection angles 11. The intersection angles 11 can be from about 5 to about 175, more narrowly from about 45 to about 135, for example about 90. The longitudinal leaders 10a can be parallel or non-parallel with each other. The latitudinal leaders 10b can be parallel or non-parallel with each other.
(13) The leaders 10 can be stitched into or through the scaffold 200. The stitching can have stitch patterns with stitch lengths from about 1 mm to about 3 mm, for example about 1.5 mm.
(14) The longitudinal leaders 10a can be spaced apart by a longitudinal leader gap 13a from about 1 mm to about 25 mm, more narrowly from about 1 mm to about 12 mm, for example about 6 mm. The longitudinal leaders 10a can be spaced apart by a longitudinal leader gap 13a from about 1 mm to about 25 mm, more narrowly from about 1 mm to about 12 mm, for example about 6 mm. The leader gaps 13 can remain constant (as shown in
(15) The leaders 10 can be made from any of the materials disclosed herein or combinations thereof, such as a non-biodegrading polymer, such as polypropylene, ultra-high-molecular-weight polyethylene (UHMWPE), PET, PTFE, ePTFE, or combinations thereof. The leaders 10 can be monofilaments or multifilaments. The leaders 10 and/or the filaments can have diameters from about 0.002 in. to about 0.02 in., more narrowly from about 0.002 in. to about 0.01 in., yet more narrowly from about 0.006 in. to about 0.008 in., for example about 0.008 in.
(16) The longitudinal leaders 10a can extend across 90% or more, for example across the entire length, of the scaffold 200 and/or device 140, for example extending from the bottom (as seen in the figure relative to the page) terminal edge to the top terminal edge. The lateral leaders 10b can extend across 90% or more, for example across the entire length, of the scaffold 200 and/or device 140, for example extending from the left (as seen in the figure relative to the page) terminal edge to the right terminal edge.
(17) The device 140 can have a square or rectangular shape.
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(19) The device 140 can have longitudinal leaders 10a, but no lateral leaders 10b. The longitudinal leaders 10a can extend from the distal edge 14 to the proximal edge 16.
(20) The longitudinal leaders 10b can radially extend from a common radial axis 12. For example, all of the longitudinal leaders can radially extend from the same axis, or laterally symmetric pairs of longitudinal leaders 10b can extend from common radial axes, such as the first radial axis 12a and the second radial axis 12b. The radial axis or axes 12 can be located not on or extending through the device 140. The radial axis or axes 12 can be located distal of the distal edge 14 (i.e., with the longitudinal leaders 10a extending apart from each other as they approach the proximal edge 16) or proximal of the proximal edge 16 (i.e., with the longitudinal leaders 10a extending apart from each other as they approach the distal edge 14). The longitudinal leaders 10a can extend in substantially straight (as shown) or curved directions, as viewed from above or below the device 140.
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(25) The longitudinal leaders 10a (as shown) and/or latitudinal leaders 10b can have sinusoidal and/or zig-zag (e.g., Z-shaped, W-shaped, and V-shaped), as shown, stitching patterns. The leaders 10 can form right angles in the stitching patterns. The longitudinal leaders 10b can be longer in the lateral center of the device 140 and shorter toward each of the lateral sides of the device 140.
(26) Longitudinal leaders 10a and/or latitudinal leaders 10b can terminate at the edges 14 and 16 or tips 18 (as shown for the longitudinal leaders 10a), and/or terminate before the edges 14 and 16 or tips 18, and/or can return to traverse the scaffold 200 without terminating at the edges 14 and 16 or tips 18 (as shown for the latitudinal leaders 10b).
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(28) During use, the device 140 can be inserted to the target site and attached to the target site solely with attachment elements, such as hooks, brads, staples, sutures, or combinations thereof, through the anchors 20.
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(31) The anchors 20 can provide points for surgical attachment, provide areas of increased strength or thickness where increased stress is expected post operatively, aid in producing a post-surgical shape of the device 140, or combinations thereof.
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(34) The fillers 22 and/or extenders 24 can be used for surgical attachment and/or manipulation.
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(39) One or more of the scaffold's layers 32, such as an inner layer 32a, middle layer 32b, and outer layer 32c, can have pores 30. The pores 30 can completely or partially align (i.e., be congruent) between the layers 30, for example creating an open channel and allowing fluid communication between the external sides or faces of the scaffold 200. The pores 30 can be offset between the layers 32 forming a tortious or incomplete path between the external sides or faces of the scaffold 200.
(40) Tissue ingrowth (i.e., repopulation) can pass through the pores 30. Biological or other fluids can pass through the pores 30. For example, drainage through the pores 30 can decrease seroma formation. The pores 30 can be slits (e.g., wherein no material has been removed), and/or holes (e.g., created by the removal of material).
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(42) Any or all elements of the device 140 and/or other devices or apparatuses described herein can be made from, for example, a single or multiple stainless steel alloys, nickel titanium alloys (e.g., Nitinol), cobalt-chrome alloys (e.g., ELGILOY from Elgin Specialty Metals, Elgin, Ill.; CONICHROME from Carpenter Metals Corp., Wyomissing, Pa.), nickel-cobalt alloys (e.g., MP35N from Magellan Industrial Trading Company, Inc., Westport, Conn.), molybdenum alloys (e.g., molybdenum TZM alloy, for example as disclosed in International Pub. No. WO 03/082363 A2, published 9 Oct. 2003, which is herein incorporated by reference in its entirety), tungsten-rhenium alloys, for example, as disclosed in International Pub. No. WO 03/082363, polymers such as polyethylene teraphathalate (PET), polyester (e.g., DACRON from E. I. Du Pont de Nemours and Company, Wilmington, Del.), poly ester amide (PEA), polypropylene, aromatic polyesters, such as liquid crystal polymers (e.g., Vectran, from Kuraray Co., Ltd., Tokyo, Japan), ultra-high molecular weight polyethylene (i.e., extended chain, high-modulus or high-performance polyethylene) fiber and/or yarn (e.g., SPECTRA Fiber and SPECTRA Guard, from Honeywell International, Inc., Morris Township, N.J., or DYNEEMA from Royal DSM N. V., Heerlen, the Netherlands), polytetrafluoroethylene (PTFE), expanded PTFE (ePTFE), polyether ketone (PEK), polyether ether ketone (PEEK), poly ether ketone ketone (PEKK) (also poly aryl ether ketone ketone), nylon, polyether-block co-polyamide polymers (e.g., PEBAX from ATOFINA, Paris, France), aliphatic polyether polyurethanes (e.g., TECOFLEX from Thermedics Polymer Products, Wilmington, Mass.), polyvinyl chloride (PVC), polyurethane, thermoplastic, fluorinated ethylene propylene (FEP), absorbable or resorbable polymers such as polyglycolic acid (PGA), poly-L-glycolic acid (PLGA), polylactic acid (PLA), poly-L-lactic acid (PLLA), polycaprolactone (PCL), polyethyl acrylate (PEA), polydioxanone (PDS), and pseudo-polyamino tyrosine-based acids, extruded collagen, silicone, zinc, echogenic, radioactive, radiopaque materials, a biomaterial (e.g., cadaver tissue, collagen, allograft, autograft, xenograft, bone cement, morselized bone, osteogenic powder, beads of bone) any of the other materials listed herein or combinations thereof. Examples of radiopaque materials are barium sulfate, zinc oxide, titanium, stainless steel, nickel-titanium alloys, tantalum and gold.
(43) The device 140 can be made from substantially 100% PEEK, substantially 100% titanium or titanium alloy, or combinations thereof.
(44) Any or all elements of the device 140 and/or other devices or apparatuses described herein, can be, have, and/or be completely or partially coated with agents for cell ingrowth.
(45) The device 140 and/or elements of the device and/or other devices or apparatuses described herein can be filled, coated, layered and/or otherwise made with and/or from cements, fillers, and/or glues known to one having ordinary skill in the art and/or a therapeutic and/or diagnostic agent. Any of these cements and/or fillers and/or glues can be osteogenic and osteoinductive growth factors.
(46) Examples of such cements and/or fillers includes bone chips, demineralized bone matrix (DBM), calcium sulfate, coralline hydroxyapatite, biocoral, tricalcium phosphate, calcium phosphate, polymethyl methacrylate (PMMA), biodegradable ceramics, bioactive glasses, hyaluronic acid, lactoferrin, bone morphogenic proteins (BMPs) such as recombinant human bone morphogenetic proteins (rhBMPs), other materials described herein, or combinations thereof.
(47) The agents within these matrices can include any agent disclosed herein or combinations thereof, including radioactive materials; radiopaque materials; cytogenic agents; cytotoxic agents; cytostatic agents; thrombogenic agents, for example polyurethane, cellulose acetate polymer mixed with bismuth trioxide, and ethylene vinyl alcohol; lubricious, hydrophilic materials; phosphor cholene; anti-inflammatory agents, for example non-steroidal anti-inflammatories (NSAIDs) such as cyclooxygenase-1 (COX-1) inhibitors (e.g., acetylsalicylic acid, for example ASPIRIN from Bayer AG, Leverkusen, Germany; ibuprofen, for example ADVIL from Wyeth, Collegeville, Pa.; indomethacin; mefenamic acid), COX-2 inhibitors (e.g., VIOXX from Merck & Co., Inc., Whitehouse Station, N.J.; CELEBREX from Pharmacia Corp., Peapack, N.J.; COX-1 nhibitors); immunosuppressive agents, for example Sirolimus (RAPAMUNE, from Wyeth, Collegeville, Pa.), or matrix metalloproteinase (MMP) inhibitors (e.g., tetracycline and tetracycline derivatives) that act early within the pathways of an inflammatory response. Examples of other agents are provided in Walton et al, Inhibition of Prostoglandin E.sub.2 Synthesis in Abdominal Aortic Aneurysms, Circulation, Jul. 6, 1999, 48-54; Tambiah et al, Provocation of Experimental Aortic Inflammation Mediators and Chlamydia Pneumoniae, Brit. J. Surgery 88 (7), 935-940; Franklin et al, Uptake of Tetracycline by Aortic Aneurysm Wall and Its Effect on Inflammation and Proteolysis, Brit. J. Surgery 86 (6), 771-775; Xu et al, Sp1 Increases Expression of Cyclooxygenase-2 in Hypoxic Vascular Endothelium, J. Biological Chemistry 275 (32) 24583-24589; and Pyo et al, Targeted Gene Disruption of Matrix Metalloproteinase-9 (Gelatinase B) Suppresses Development of Experimental Abdominal Aortic Aneurysms, J. Clinical Investigation 105 (11), 1641-1649 which are all incorporated by reference in their entireties.
Method of Making
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(49) For example,
(50) Similarly,
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(52) Following the bonding, the device 140 can be in a desired three-dimensional shape and curvature, shown by the device 140 in
(53) Two devices 140 can be made with symmetric or mirrored shapes (e.g., to be used on opposite breasts on the same patient). The device 140 can be symmetric about a central axis in any of the three orthogonal dimensions.
(54) The panels 220 and 221 can be cut before or after the bonding to the desired shapes.
Method of Use
(55) The device 140 can be used, for example, during breast reconstruction or augmentation surgeries. The device 140 can physically support, and provide surgical manipulation and control of an associated breast implant.
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(57) After the implant 120 is inserted into the patient, the proximal edge 16 can be inserted and attached to the chest wall. The distal edge 14 can be attached to the pectoralis major. The tips 18 can be attached to soft or hard tissue adjacent to the lateral sides of the breast implant 120. The tips 18 can be the only attachment points or attached to tissue in conjunction with the distal and/or proximal edges 14 and/or 16. Attachment of the device 140 to tissue can be via sutures, staples, brads, hooks, or combinations thereof.
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(59) The leaders 10 and leader patterns can impart anisotropic properties to the device 140. The device 140 can have an initial modulus of elasticity (or rate of length change relative to force applied, for example in the longitudinal direction) when initially implanted and attached to tissue. This modulus (or rate of length change relative to force applied) can be substantially identical to that of the scaffold 200. After time elapses, the scaffold 200 can stretch, for example in the longitudinal direction, due to force loads (e.g., supporting a breast implant), whereby the leaders 10 can begin to strain and deliver a resistive force through the device 140 not substantially delivered at the time of the initial implantation and attachment.
(60) Any elements described herein as singular can be pluralized (i.e., anything described as one can be more than one). Any species element of a genus element can have the characteristics or elements of any other species element of that genus. The above-described configurations, elements or complete assemblies and methods and their elements for carrying out the disclosure, and variations of aspects of the disclosure can be combined and modified with each other in any combination.