MULTI-PANE GLAZING FOR IMPROVED SOUND ATTENUATION
20200207064 ยท 2020-07-02
Assignee
Inventors
Cpc classification
B32B2605/006
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10045
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10119
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A process for making a multi-transparency glazing that has similar nominal weight as a standard two-transparency laminate glazing that has been determined to increase acoustic attenuation over coincidence frequencies of monolithic and two-transparency design using multi-stage damping to further convert vibrational energy to heat.
Claims
1. A symmetric glazing laminate having two or more stages for attenuating sound transmission, said symmetric glazing laminate having at least three transparency plies that have the same nominal thickness, said symmetric glazing laminate comprising: a first transparency ply that defines a first surface and that defines a second surface that is oppositely disposed on said first transparency ply from said first surface, said first surface and said second surface of said first transparency ply being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said first transparency; a second transparency ply that defines a first surface and that defines a second surface that is oppositely disposed on said second transparency ply from said first surface, said first surface and said second surface of said second transparency ply being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said second transparency ply; a first interlayer of viscoelastic material that is capable of dissipating mechanical energy from sound vibrations into heat energy, said first interlayer defining a first surface and a second surface that is oppositely disposed on said first interlayer from said first surface, the first surface of said first interlayer opposing the second surface of said first transparency ply and the second surface of said first interlayer opposing the first surface of said second transparency ply, said first surface of said first interlayer and said second surface of said first interlayer being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said first interlayer; a third transparency ply that defines a first surface and that defines a second surface that is oppositely disposed on said third transparency ply from said first surface, said first surface and said second surface of said third transparency ply being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said third transparency ply; and a second interlayer of viscoelastic material that is capable of dissipating mechanical energy from sound vibrations into heat energy, said second interlayer defining a first surface and a second surface that is oppositely disposed on said second interlayer from said first surface, the first surface of said second interlayer opposing the second surface of said second transparency ply and the second surface of said second interlayer opposing the first surface of said third transparency ply, said first surface of said second interlayer and said second surface of said second interlayer being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said second interlayer, such that said first interlayer and said second interlayer dampen vibrations in said symmetric glazing laminate caused by sound pressure waves that impact said first transparency ply.
2. The symmetric glazing of claim 1 wherein the sound transmission loss in the glazing over the frequency range of 1,500 to 5,000 Hz is greater than the sound transmission loss of a two-ply symmetric glazing having a per unit weight that is greater than the per unit weight of said symmetric glazing.
3. The symmetric glazing of claim 2 wherein said first transparency ply and said second transparency ply and said third transparency ply each have a nominal thickness that is equal to or less than 1.4 millimeters.
4. The symmetric glazing of claim 2 wherein said first transparency ply and said second transparency ply and said third transparency ply each have a nominal thickness that is equal to or less than 1.2 millimeters.
5. The symmetric glazing of claim 2 wherein said first transparency ply and said second transparency ply and said third transparency ply each have a nominal thickness that is equal to or less than 0.7 millimeters.
6. The symmetric glazing of claim 1 wherein said viscoelastic material of said first interlayer and the viscoelastic material of said second interlayer is a polymer material.
7. The symmetric glazing of claim 6 wherein said viscoelastic material of said first interlayer and the viscoelastic material of said second interlayer is selected from the group comprising ethylene vinyl acetate, polyvinyl butyral, polyethane, polycarbonate, polyethylene terephthalates, and combinations thereof.
8. The symmetric glazing of claim 1 wherein said first interlayer and said second interlayer are comprised of acoustic PVB.
9. The symmetric glazing of claim 2 wherein said first interlayer and said second interlayer each have a nominal thickness that is in the range of 0.38 mm to 1.52 mm.
10. The symmetric glazing of claim 2 wherein said first interlayer and said second interlayer each have a nominal thickness that is in the range of 0.71 mm to 0.81 mm.
11. The symmetric glazing of claim 2 wherein said first interlayer and said second interlayer each have a nominal thickness that is not greater than 0.76 millimeters.
12. The symmetric glazing of claim 2 wherein said symmetric glazing has a per unit weight of 1.379 lbs./sq. ft.
13. An asymmetric glazing laminate having two or more stages for attenuating sound transmission, said symmetric glazing laminate having at least three transparency plies, said symmetric glazing laminate comprising: a first transparency ply that defines a first surface and that defines a second surface that is oppositely disposed on said first transparency ply from said first surface, said first surface and said second surface of said first transparency ply being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said first transparency; a second transparency ply that defines a first surface and that defines a second surface that is oppositely disposed on said second transparency ply from said first surface, said first surface and said second surface of said second transparency ply being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said second transparency ply; a first interlayer of viscoelastic material that is capable of dissipating mechanical energy from sound vibrations into heat energy, said first interlayer defining a first surface and a second surface that is oppositely disposed on said first interlayer from said first surface, the first surface of said first interlayer opposing the second surface of said first transparency ply and the second surface of said first interlayer opposing the first surface of said second transparency ply, said first surface of said first interlayer and said second surface of said first interlayer being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said first interlayer; a third transparency ply that defines a first surface and that defines a second surface that is oppositely disposed on said third transparency ply from said first surface, said first surface and said second surface of said third transparency ply being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said third transparency ply, wherein the nominal thickness of said first transparency ply is greater than the nominal thickness of said second transparency ply and also greater than the nominal thickness of said third transparency ply; and a second interlayer of viscoelastic material that is capable of dissipating mechanical energy from sound vibrations into heat energy, said second interlayer defining a first surface and a second surface that is oppositely disposed on said second interlayer from said first surface, the first surface of said second interlayer opposing the second surface of said second transparency ply and the second surface of said second interlayer opposing the first surface of said third transparency ply, said first surface of said second interlayer and said second surface of said second interlayer being separated by a thickness dimension that is oriented orthogonally to each of said first surface and said second surface of said second interlayer, such that said first interlayer and said second interlayer dampen vibrations in said symmetric glazing laminate caused by sound pressure waves that impact said first transparency ply.
14. The asymmetric glazing of claim 13 wherein the sound transmission loss in the glazing over the frequency range of 1,500 to 5,000 Hz is greater than the sound transmission loss of a two-ply symmetric glazing having a per unit weight that is greater than the per unit weight of said asymmetric glazing.
15. The asymmetric glazing of claim 14 wherein the nominal thickness of said first transparency ply is 2.1 mm and wherein the nominal thickness of said second transparency ply and said third transparency ply each have a nominal thickness that is equal to or less than 1.2 millimeters.
16. The asymmetric glazing of claim 14 wherein the nominal thickness of said first transparency ply is 1.8 mm and wherein the nominal thickness of said second transparency ply and said third transparency ply each have a nominal thickness that is equal to or less than 1.2 millimeters.
17. The asymmetric glazing of claim 14 wherein the nominal thickness of said first transparency ply is 1.6 mm and wherein the nominal thickness of said second transparency ply is 1.4 mm and wherein the nominal thickness of said third transparency ply is 1.2 mm.
18. The asymmetric glazing of claim 13 wherein said viscoelastic material of said first interlayer and the viscoelastic material of said second interlayer is a polymer material.
19. The asymmetric glazing of claim 13 wherein said viscoelastic material of said first interlayer and the viscoelastic material of said second interlayer is selected from the group comprising ethylene vinyl acetate, polyvinyl butyral, polyethane, polycarbonate, polyethylene terephthalates, and combinations thereof.
20. The asymmetric glazing of claim 13 wherein said first interlayer and said second interlayer are comprised of acoustic PVB.
21. The asymmetric glazing of claim 14 wherein said first interlayer and said second interlayer each have a nominal thickness that is in the range of 0.38 mm to 1.52 mm.
22. The asymmetric glazing of claim 14 wherein said first interlayer and said second interlayer each have a nominal thickness that is in the range of 0.71 mm to 0.81 mm.
23. The asymmetric glazing of claim 14 wherein said first interlayer and said second interlayer each have a nominal thickness that is not greater than 0.76 millimeters.
24. The asymmetric glazing of claim 14 wherein said symmetric glazing has a per unit weight of 1.379 lbs./sq. ft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] A presently preferred embodiment of the disclosed invention is shown and described in connection with the accompanying drawings in which:
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DESCRIPTION OF A PRESENTLY PREFERRED EMBODIMENT
[0027] Significant aspects of sound attenuation in symmetric and asymmetric automotive glazings with two glass plies are discussed in Practical Design Considerations for Lightweight Windshield Application published Feb. 28, 2017 and filed by Applicant as U.S. Provisional Application 62/448,657 which document is hereby specifically incorporated herein by reference in its entirety.
[0028] The presently disclosed invention concerns sound attenuation in connection with multi-panel symmetrical glazingsparticularly for vehicular use. The emphasis on weight reduction of automotive vehicles has tended to support the use of glazings with lower thicknesses. However, weight reduction in glazing laminates sometimes results in substantial and unexpected increases in sound transmissivity.
[0029] Some examples of the presently disclosed invention, when compared to prior glazing laminates of comparable weight, provide glazing laminates with improved acoustical performance. Other examples of the presently disclosed invention, when compared to prior glazing laminates of greater weight, provide glazing laminates of comparable and even improved acoustical performance. For example, one prior glazing laminate is constructed of two plies of float glass, each having a nominal thickness of 2.1 mm that are laminated together by an interlayer of PVB with 0.76 mm thickness. Another example of a prior glazing laminate is constructed of two plies of float glass, each having a nominal thickness of 2.1 mm that are laminated together by an interlayer of acoustic PVB with 0.76 mm thickness. In still other examples, the layers of 1.4 mm glass can be heat strengthened by a thermal tempering process. In cases where transparencies are less than 1.4 mm, such as 0.7 mm glass, such thinner transparencies generally use more-costly aluminosilicate glass (as opposed to soda-lime silicate glass that is generally used for 1.4 mm transparencies) and is strengthened through an ion-exchange process rather than thermal tempering. The use of such source material and processing steps frequently result in significantly higher material and manufacturing costs.
[0030] In accordance with the disclosed invention, a glazing laminate includes a multiple transparency glazing having at least three transparency plies that are bonded together with two or more interlayers. The individual transparency plies of the multiple transparency glazing have a thickness that is less than the thickness of transparency layers of prior glazing laminates such that the weight of the multiple transparency glazing is substantially equal to or less than the weight of prior two-transparency glazings. At the same time, the multi-transparency glazings in accordance with the presently disclosed invention afford improved sound attenuation features. Namely, multi-transparency glazings that have greater sound attenuation than two-transparency glazings of the same per unit weight and multi-transparency glazings that have a lower per unit weight than two-transparency glazings afford the same or greater degree of sound attenuation.
[0031] Examples of glazing laminates described above are shown in
[0032] Line 2 in
[0033] Line 3 in
[0034] Examples of the presently disclosed invention are displayed in the multi-layer transparency laminates that are shown in line 4 and line 5 of
[0035] While affording improved sound attenuation features, the presently disclosed multi-transparency laminates also address the weight concerns for vehicle glazings. Table 1 below shows the calculated weights of examples of two-layer transparencies and multi-layer transparencies, including those that are depicted in
TABLE-US-00001 TABLE 1 Table 1 Weight/Ft2 Weight Versus Baseline Laminate Description (Kg/Ft2) (Lb/Ft2) (%) 2.1 mm/0.76 mmPVB/2.1 mm Float Glass - BASELINE 1.05 2.32 BASELINE 1.2 mm/0.76 mmPVB/1.2 mm/0.76 mm/PVB/1.2 mm Float Glass 0.99 2.18 6.08% 1.4 mm/0.76 mmPVB/1.4 mm/0.76 mmPVB/1.4 mm Float Glass 1.13 2.48 7.18% Base Weight New weight Difference Weight diff. @ 5 Construction (lbs./ft..sup.2) (lbs./ft..sup.2) (%) Sq. Ft. 2.1/2.1 acoustic PVB vs. 1.4/1.4/1.4 0.38 PVB 2.316 2.317 0.04% 0.005 2.1/2.1 acoustic PVB vs. 1.4/1.4/1.4 0.76 PVB 2.316 2.482 7.17% 0.83 2.1/2.1 acoustic PVB vs. 1.4/1.4/1.4 0.76 AC-PVB 2.316 2.481 7.12% 0.825 2.1/2.1 acoustic PVB vs. 1.2/1.2/1.2 0.38 PVB 2.316 2.009 13.26% 1.535 2.1/2.1 acoustic PVB vs. 1.2/1.2/1.2 0.76 PVB 2.316 2.175 6.09% 0.705 2.1/2.1 acoustic PVB vs. 1.2/1.2/1.2 .076 AC-PVB 2.316 2.173 6.17% 0.715 2.1/2.1 acoustic PVB vs. 0.7/0.7/0.7 0.38 PVB 2.316 1.215 47.54% 5.505 2.1/2.1 acoustic PVB vs. 0.7/0.7/0.7 0.76 PVB 2.316 1.381 40.37% 4.675 2.1/2.1 acoustic PVB vs. 0.7/0.7/0.7 0.76 AC-PVB 2.316 1.379 40.46% 4.685
[0036] Notwithstanding the improved sound attenuation shown for the multi-transparency laminate, Table 1 shows that the weight of the laminate of Line 5 in
[0037] Other examples of weight comparisons between two-transparency laminates and multi-transparency laminates are detailed in the following
[0038] The forgoing multi-transparency laminates with transparencies of the same nominal thickness are symmetric glazings that may be preferred in vehicle applications for non-forward looking glazings. In applications for forward-looking vehicle glazings such as windshields, asymmetric glazings may be preferred. In asymmetric multi-transparency applications, the transparency that is oriented on the external surface of the vehicle is thicker than the other transparencies. Asymmetric multi-transparencies may also have other applications for transparencies such as architectural windows and doors.
[0039] Sound attenuation characteristics of selected examples of such asymmetric multi-transparency glazings are illustrated in the line graph of
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[0041] Like symmetric multi-transparency laminate glazings, asymmetric multi-transparency laminate glazings such as herein disclosed do not have such a coincidence dip and effectively eliminate the problem of the coincidence dip as experienced in the prior art.
[0042] In some cases, asymmetric multi-transparency glazings have been found to accentuate improvements in sound attenuation with respect to symmetrical two-transparency glazings over specified frequency ranges. An example of such an asymmetric multi-transparency glazing is shown in Line 6 of
[0043] The forgoing Figures illustrate that the presently disclosed symmetric and asymmetric multi-transparency laminate glazings afford comparable or greater sound attenuation properties than two-transparency laminate glazings without compromising the glazing with a material increase in per unit weight. In some cases, the per unit weight is actually lower. In particular, prior art laminate glazings exhibit a coincidence dip in sound attenuation over the range of 3,000 to 8,000 Hz. The symmetric and asymmetric multi-transparency laminated glazings that are disclosed herein effectively eliminate the 3,000 to 8,000 Hz. coincidence dip without a penalty of additional weight and, in some cases, with even a weight reduction.
[0044] In addition to advantageous sound attenuation properties, the asymmetric multi-transparency laminates of lines 4 and 5 in
[0045] Referring to the accompanying drawings, the presently disclosed symmetric and asymmetric multi-transparency laminate glazings include three or more transparency layers that are bonded together in a laminate by a viscoelastic layer between each of the adjacent transparencies. The viscoelastic interlayers may be PVB or other material that suitably dissipate vibration energy from sound waves from one of the adjacent transparencies into shear forces that generate heat. The disclosed multi-transparency laminate glazings include two or more such viscoelastic layers for dissipating mechanical energy from sound vibrations into heat energy in the viscoelastic layers. Such construction affords two or more stages of damping for attenuating sound transmission through the multi-transparency laminate glazing.
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[0047] Symmetric multi-transparency laminate glazing 10 further includes an interlayer 20 that defines a layer of polymer material having a first surface 22 and a second surface 24 that is oppositely disposed on said polymer layer from first surface 22. The first surface 22 of interlayer 20 is opposed to the second surface 16 of outer transparency sheet 12.
[0048] Symmetric glazing 10 further includes an intermediate transparency sheet 26 that defines a first surface 28 and a second surface 30 that is oppositely disposed on sheet 26 from first surface 28. First surface 28 and second surface 30 are separated from each other by a thickness dimension 33 that is oriented orthogonally to each of first surface 28 and second surface 30.
[0049] Symmetric multi-transparency laminate glazing 10 further includes a second interlayer 20a that defines a layer of polymer material having a first surface 22a and a second surface 24a that is oppositely disposed on said polymer layer from first surface 22a. The first surface 22a of interlayer 20a is opposed to the second surface 30 of intermediate transparency sheet 26.
[0050] Symmetric glazing 10 further includes an inner transparency sheet 32 that defines a first surface 34 and a second surface 36 that is oppositely disposed on sheet 32 from first surface 34. First surface 34 and second surface 36 are separated from each other by a thickness dimension 38 that is oriented orthogonally to each of first surface 34 and second surface 36. Symmetrical glazing 10 is symmetrical in that nominal thicknesses 18, 33 and 38 of respective transparencies 12, 26 and 32 are the same.
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[0052] As shown in
[0053] Asymmetric glazing 40 further includes an interlayer 50 that defines a layer of polymer material having a first surface 52 and a second surface 54 that is oppositely disposed on said polymer layer from first surface 52. First surface 52 of interlayer 50 is opposed to the second surface of 46 of outer transparency sheet 42.
[0054] Asymmetric glazing 40 further includes an intermediate transparency sheet 56 that defines a first surface 58 and a second surface 60 that is oppositely disposed on sheet 56 from first surface 58. First surface 58 and second surface 60 are separated from each other by a thickness dimension 62 that is oriented orthogonally to each of first surface 58 and second surface 60
[0055] Asymmetric glazing 40 further includes a second interlayer 64 that defines a layer of polymer material having a first surface 66 and a second surface 68 that is oppositely disposed on said polymer layer from first surface 66. First surface 66 of interlayer 64 is opposed to the second surface 60 of intermediate transparency sheet 56.
[0056] Asymmetric glazing 40 further includes an inner transparency sheet 69 that defines a first surface 70 and a second surface 72 that is oppositely disposed on sheet 69 from first surface 70. First surface 70 and second surface 72 are separated from each other by a thickness dimension 74 that is oriented orthogonally to each of first surface 70 and second surface 72.
[0057] Asymmetric glazing 40 is asymmetrical in that thickness 48 of outer transparency 42 is greater than the thickness 62 of intermediate transparency 58 and also greater than the thickness of inner transparency 69. In the example of the embodiment of
[0058] As also mentioned earlier, the multi-transparency laminate glazings disclosed herein are not limited to glazings with three transparencies and two interlayers. Other multiples of transparencies and interlayers also can be used.
[0059] In some embodiments of the multi-transparency laminate glazings, it has been found that they afford sound attenuation performance that is superior to two-transparency laminate glazings and also have lower per unit weight. This may be true even in cases where the two-transparency laminate itself is designed for reduced weight in comparison to standard two-transparency glazings.
[0060] In prior art two-transparency glazings, both transparencies typically have a thickness of 2.1 mm. However, some two-transparency glazings that are designed for lower weight have been constructed with both transparencies having a thickness of 1.2 mm and an interlayer of acoustic PVB of 0.76 mm thickness. The per unit weight for glazings of that symmetrical lightweight construction is 1.392 lbs./sq. ft.lower than the per unit weight of the typical two-transparency glazing with 2.1 mm transparencies. However, a multi-transparency glazing of the construction shown in
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[0062] The interlayers of symmetric glazing 10 and the interlayers of asymmetric glazing 40 may be a polymer material such as ethylene vinyl acetate, polyvinyl butyral, polyethane, polycarbonate, polyethylene terephthalates, and combinations thereof. The interlayers bond oppositely facing transparency sheets in accordance with autoclave processes that are known in the art. Following the autoclave process, the thickness of acoustic PVB may be in the range of 0.38 mm to 1.52 mm and, more specifically, the thickness of acoustic PVB may be in the range of 0.71 mm to 0.81 mm. Human auditory recognition normally occurs for sounds in the range of about 20 Hz to about 20,000 Hz, but humans are generally most sensitive to sound in the range of about 1,000 Hz to about 6,000 Hz. The coincidence dip, as can be seen in