DEVICE FOR HARVESTING SUNLIGHT
20200185557 ยท 2020-06-11
Inventors
Cpc classification
H01L31/052
ELECTRICITY
H01L31/0304
ELECTRICITY
H01L31/0547
ELECTRICITY
H01L31/06875
ELECTRICITY
Y02E10/544
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L31/0488
ELECTRICITY
International classification
H01L31/0525
ELECTRICITY
H01L31/0304
ELECTRICITY
H01L31/054
ELECTRICITY
Abstract
A device for harvesting sunlight includes a frame and a plurality of sunlight harvesting units. Each sunlight harvesting unit includes a first reflector having a first reflective surface; a second reflector having a second reflective surface; a first light collection unit positioned proximate the second reflector and oriented to receive reflected light from first reflective surface, and a second light collection unit positioned proximate the first reflector and oriented to receive reflected light from the second reflective surface. Each light collection unit has a lower-efficiency photovoltaic cell and a higher-efficiency photovoltaic cell, the cells in thermal communication. The cells are arranged such that sunlight parallel to an axial plane impinging on the reflective surface and reflected thereby is focused on the higher-efficiency photovoltaic cell, and sunlight non-parallel to the axial plane impinging on the reflective surface and reflected thereby is collected by the lower-efficiency photovoltaic cell.
Claims
1. A device for harvesting sunlight comprising: a frame; and a plurality of sunlight harvesting units connected to and supported by the frame, each one of the plurality of sunlight harvesting units including: a first reflector having a first reflective surface having a first axial plane and shaped and positioned to focus light parallel to the first axial plane impinging on the first reflective surface; a second reflector having a second reflective surface having a second axial plane and shaped and positioned to focus light parallel to the second axial plane impinging on the second reflective surface; a first light collection unit positioned proximate the second reflector and oriented to receive light having been reflected off the first reflective surface, the first light collection unit having, a first lower-efficiency photovoltaic cell, and a first higher-efficiency photovoltaic cell in thermal communication with the first lower-efficiency photovoltaic cell to allow the first lower-efficiency photovoltaic cell to act as a heat sink for the first higher-efficiency photovoltaic cell, the first higher-efficiency photovoltaic cell having an efficiency at least 1.1 times an efficiency of the first lower-efficiency photovoltaic cell, taking into account optical transfer functions of the device, the first lower-efficiency photovoltaic cell and the first higher-efficiency photovoltaic cell being positioned and arranged such that: at least a portion of sunlight parallel to the first axial plane impinging on the first reflective surface and reflected thereby is focused on the first higher-efficiency photovoltaic cell, and at least a portion of sunlight non-parallel to the first axial plane impinging on the first reflective surface and reflected thereby is collected by the first lower-efficiency photovoltaic cell; and a second light collection unit positioned proximate the first reflector and oriented to receive light having been reflected off the second reflective surface, the second light collection unit having, a second lower-efficiency photovoltaic cell, and a second higher-efficiency photovoltaic cell in thermal communication with the second lower-efficiency photovoltaic cell to allow the second lower-efficiency photovoltaic cell to act as a heat sink for the second higher-efficiency photovoltaic cell, the second higher-efficiency photovoltaic cell having an efficiency at least 1.1 times an efficiency of the second lower-efficiency photovoltaic cell, taking the optical transfer functions of the device into account, the second lower-efficiency photovoltaic cell and the second higher-efficiency photovoltaic cell being positioned and arranged such that: at least a portion of sunlight parallel to the second axial plane impinging on the second reflective surface and reflected thereby is focused on the second higher-efficiency photovoltaic cell, and at least a portion of sunlight non-parallel to the second axial plane impinging on the second reflective surface and reflected thereby is collected by the second lower-efficiency photovoltaic cell.
2. The device of claim 1, wherein the frame includes: a panel extending below the plurality of sunlight harvesting units, and a plurality of support members connected to and extending away from a face of the panel; and for a given one of the plurality of sunlight harvesting units: the first light collection unit is connected to a first support member of the plurality of support members; and the second light collection unit is connected to a second support member of the plurality of support members.
3. (canceled)
4. (canceled)
5. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, the first reflective surface is an off-axis parabolic section in cross-section having an axis, the axis being parallel to the first axial plane; and the second reflective surface is an off-axis parabolic section in cross-section having an axis, the axis being parallel to the second axial plane.
6. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, the first axial plane and the second axial plane are parallel.
7. The device of claim 6, wherein, in each one of the plurality of sunlight harvesting units, the first reflector and the second reflector are integral and the first reflective surface and the second reflective surface form a single smooth reflecting surface.
8. (canceled)
9. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of, the first lower-efficiency photovoltaic cell is positioned adjacent to the first higher-efficiency photovoltaic cell; and the second lower-efficiency photovoltaic cell is positioned adjacent to the second higher-efficiency photovoltaic cell.
10. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of, the first higher-efficiency photovoltaic cell is disposed on an attachment surface of the first lower-efficiency photovoltaic cell; and the second higher-efficiency photovoltaic cell is disposed on an attachment surface of the second lower-efficiency photovoltaic cell.
11. (canceled)
12. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of, the first lower-efficiency photovoltaic cell has a total radiating surface area that is sufficiently sized, arranged and oriented to dissipate sufficient thermal energy to maintain a temperature of the first higher-efficiency photovoltaic cell below a maximum operating temperature of the first higher-efficiency photovoltaic cell during operation of the sunlight harvesting unit; and the second lower-efficiency photovoltaic cell has a total radiating surface area that is sufficiently sized, arranged and oriented to dissipate sufficient thermal energy to maintain a temperature of the second higher-efficiency photovoltaic cell below a maximum operating temperature of the second higher-efficiency photovoltaic cell during operation of the sunlight harvesting unit.
13. (canceled)
14. The device of claim 12, wherein, in each one of the plurality of sunlight harvesting units, at least one of, the total radiating surface area of the first lower-efficiency photovoltaic cell and a total light-receiving surface area of the first lower-efficiency photovoltaic cell are equal; and the total radiating surface area of the second lower-efficiency photovoltaic cell and a total light-receiving surface area of the second lower-efficiency photovoltaic cell are equal.
15. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of, the first lower-efficiency photovoltaic cell has a total light-receiving surface area at least 2 times as large as a total light-receiving surface area of the first higher-efficiency photovoltaic cell; and the second lower-efficiency photovoltaic cell has a total light-receiving surface area at least 2 times as large as a total light-receiving surface area of the second higher-efficiency photovoltaic cell.
16. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of, a thermal-energy-radiating and light-receiving surface of the first lower-efficiency photovoltaic cell is positioned and oriented such that a line normal to the thermal-energy-radiating and light-receiving surface of the first lower-efficiency photovoltaic is perpendicular the first axial plane; and a thermal-energy-radiating and light-receiving surface of the second lower-efficiency photovoltaic cell is positioned and oriented such that a line normal to the thermal-energy-radiating surface of the second lower-efficiency photovoltaic is perpendicular the second axial plane.
17. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of, a portion of sunlight entering the first light collecting unit non-parallel to the first axial plane is collected by at least one of the first lower-efficiency photovoltaic cell and the second lower-efficiency photovoltaic cell without first impinging on either one of the first reflective surface or the second reflective surface; and a portion of sunlight entering the second light collecting unit non-parallel to the second axial plane is collected by at least one of the first lower-efficiency photovoltaic cell and the second lower-efficiency photovoltaic cell without first impinging on either one of the first reflective surface or the second reflective surface.
18. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of the first reflective surface and the second reflective surface includes optical micro-structures.
19. (canceled)
20. The device of claim 1, for two successive sunlight harvesting units of the plurality of sunlight harvesting units, the first light collection unit of a first one of the two successive sunlight harvesting units is positioned back-to-back with the second light collection unit of a second one of the two successive sunlight harvesting units.
21. The device of claim 1, for two successive sunlight harvesting units of the plurality of sunlight harvesting units, the first light collection unit of a first one of the two successive sunlight harvesting units is encapsulated with the second light collection unit of a second one of the two successive sunlight harvesting units.
22. The device of claim 1, wherein at least a portion of the frame and at least some of a plurality of sunlight harvesting units are structured and arranged to be laterally collapsible.
23. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of, the first lower-efficiency photovoltaic cell is a first crystalline silicon photovoltaic cell and the first higher-efficiency photovoltaic cell is a first III-V photovoltaic cell; and the second lower-efficiency photovoltaic cell is a second crystalline silicon photovoltaic cell and the second higher-efficiency photovoltaic cell is a second III-V photovoltaic cell.
24. The device of claim 1, wherein, in each one of the plurality of sunlight harvesting units, at least one of, the first lower-efficiency photovoltaic cell is a first single junction photovoltaic cell and the first higher-efficiency photovoltaic cell is a first multi-junction photovoltaic cell; and the second lower-efficiency photovoltaic cell is a second single junction photovoltaic cell and the second higher-efficiency photovoltaic cell is a second multi-junction photovoltaic cell.
25. The device of claim 1, wherein the efficiencies of the first lower-efficiency photovoltaic cell, the first higher-efficiency photovoltaic cell, the second lower-efficiency photovoltaic cell, and the second higher-efficiency photovoltaic cell are each measured using sunlight defined by an AM1.5 direct normal incidence spectrum.
26. The device of claim 1, wherein the efficiencies of the first lower-efficiency photovoltaic cell, the first higher-efficiency photovoltaic cell, the second lower-efficiency photovoltaic cell, and the second higher-efficiency photovoltaic cell are each measured using sunlight defined by an AMO spectrum.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Embodiments of the present technology will now be described more fully with reference to the accompanying drawings in which:
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[0063] It should be noted that the drawings are not necessarily to scale unless otherwise explicitly specified herein. It should also be noted that the drawings are not engineering plans unless otherwise explicitly specified herein.
DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
[0064] For a better understanding of various features of the present technology, reference is made to the following description which is accompanied by
[0065] With reference to
[0066] In some cases, what are believed to be helpful examples of modifications or alternatives to device 100 (or components thereof) may also be set forth below. This is done merely as an aid to understanding, and, again, not to define the scope or set forth the bounds of the present technology. These modifications are not an exhaustive list, and, as a person skilled in the art would understand, other modifications are likely possible. Further, where this has not been done (i.e. where no examples of modifications have been set forth), it should not be interpreted that no modifications are possible and/or that what is described is the sole manner of implementing or embodying that element of the present technology. As a person skilled in the art would understand, this is likely not the case.
[0067] In addition, it is to be understood that the device 100 may provide in certain aspects a simple embodiment of the present technology, and that where such is the case it has been presented in this manner as an aid to understanding. As persons skilled in the art would understand, various embodiments of the present technology may be of a greater complexity than what is described herein.
[0068] The device 100 includes a frame 110 for providing structure and strength for the device 100. The frame 110 includes a panel 112, in this case specifically a rigid flat panel 112. It is contemplated that a flexible panel and/or a non-flat panel may be utilized in other embodiments, depending on specifics of any particular embodiment. The rigid panel 112 is made of a thin metallic film, e.g., aluminum, to be lightweight but rigid. It is contemplated that in other embodiments other materials could be used, including but not limited to: titanium, lightweight metal alloys, and polymers such as PMMA and polycarbonate.
[0069] The frame 110 includes a plurality of support members 120 connected to and extending away from a face of the rigid panel 112. The support members 120 are also made from thin metal strips in this embodiment. The support members 120 are made from the same material as the panel 112, but it is contemplated that the support members 120 can be made from different materials than the panel 112 in other embodiments. For example, the support members 112 can be made from a variety of materials, including but not limited to: titanium, lightweight metal alloys, glass, and polymers such as PMMA and polycarbonate. For terrestrial applications, the support members 120 can be as thin as 1 millimeter thick, and as thin as 0.6 millimeters for space-based applications. The minimum thickness of the support members 120 depends on the strength necessary to withstand environmental factors (such as wind, rain, atmosphere, gravity, etc.); as such, the members 120 can be thinner for space-based applications. The support members 120 are welded to the rigid panel 112 in this embodiment, although this is not meant to be limiting. Different methods of connecting the support members 120 and the rigid panel 112 can be utilized in other embodiments, including but not limited to: gluing the support members 120 to the panel 112 and the support members 120 being formed integrally with the panel 112. The support members 120, also referred to as blades 120, extend across the width of the panel 112, creating an overall corrugated-like form to the device 100 (see
[0070] The device 100 also includes a plurality of sunlight harvesting units 105 connected to and supported by the frame 110. The sunlight harvesting units 105 provide concentration of incident sunlight and subsequent collection of the concentrated light; specifics of their operation will be discussed in more detail below. As described below, in the present embodiment, all of the sunlight harvesting units 105 are identical to one another and only one will be described. In some other embodiments, however, all the sunlight harvesting units 105 may not be identical and one or more units 105 may differ from the remaining sunlight harvesting units 105.
[0071] Each sunlight harvesting unit 105.sub.x is supported by and between two of the support members 120. (x being a variable representing a numerical reference to a particular sunlight harvesting unit.) As is the case with the support members 120, each sunlight harvesting unit 105.sub.x also extends across the width of the device 100. In the illustrated embodiment, there are 23 sunlight harvesting units 105.sub.x (105.sub.1 to 105.sub.23) concatenated together along the length of the device 100, but it is contemplated that there could more or fewer units 105.sub.x, depending on the specific embodiment. A number of factors lead to the determination of the exact number of sunlight harvesting units 105.sub.x, including but not limited to: desired output voltage, desired output power, sizing constraints, and desired application for the device 100.
[0072] Each sunlight harvesting unit 105.sub.x includes two light collection units 200a.sub.x, 200b.sub.x for absorbing light incident on the device 100 and converting that light into energy. Each sunlight harvesting unit 105.sub.x also includes two reflectors 150a.sub.x and 150b.sub.x for reflecting light impinging thereon toward the light collection units 200a.sub.x, 200b.sub.x (respectively). Each light collection unit 200a.sub.x, 200b is positioned proximate to one reflector 150b.sub.x, 150a.sub.x (respectively) and oriented to receive light having been reflected off a reflective surface 152a.sub.x, 152b.sub.x of the other reflector 150a.sub.x, 150b.sub.x. The reflectors 150a.sub.x, 150b.sub.x will be described below in more detail. Electrical circuitry (not shown for simplicity) connects the cells 210a.sub.x & 220a.sub.x together and 210b.sub.x & 220b.sub.x together and routes the harvested power to an output power bar (not shown). In some embodiments, each light collection unit 200y.sub.z will have 4 electrical leads, positive and negative leads for each of the cells 210y.sub.z, 220y.sub.z. The light collection units 200y.sub.z of the device 100 will then be connected in series and/or parallel, to produce 4 overall device electrical leads, positive and negative leads for each the series of the higher-efficiency cells 220y.sub.z and the lower-efficiency cells 210y.sub.z. In such an embodiment, these four device leads will be combined in an electrical combination box (not shown) to produce a positive electrical lead and a negative electrical lead for the user. (y being one of a or b in this embodiment; z being a variable representing a numerical reference to a particular sunlight harvesting unit.)
[0073] Greater detail of the light collection units 200a.sub.x, 200b.sub.x can be seen in
[0074] The power conversion efficiency, as is generally known, is the energy produced by a sunlight harvesting device, divided by the energy received. For purposes of the present application, the efficiency necessary at the cells 210y.sub.z, 220y.sub.z is calculated based on the energy received by the cells 210y.sub.z, 220y.sub.z being the sunlight spectrum incident on the device 100 (e.g., rays 10), factoring in the optical transfer function (OTF) of the device 100. As one possible application of the sunlight harvesting device 100 is as a space-based sunlight harvester, the sunlight spectrum used to calculate the incident energy, and thus the efficiency ratio between the cells 210y.sub.z, 220y.sub.z, is the AMO spectrum in such embodiments. In some embodiments, the sunlight harvesting device 100 may be destined for Earth-based applications. In such embodiments, the AM1.5 spectrum would be employed to determine the relevant efficiencies of the lower-efficiency cells 210y.sub.z and the higher-efficiency cells 220y.sub.z, although the higher-efficiency photovoltaic cell 220y.sub.z would still have to have a power conversion efficiency which is at least 1.1 times the power conversion efficiency of the lower-efficiency cell 210y.sub.z.
[0075] In the present embodiment, the lower-efficiency photovoltaic cell 210y.sub.z is a single junction, crystalline Silicon photovoltaic cell 210 (hereinafter Silicon cell 210y.sub.z), but this is not required to be the case in all embodiments. It is contemplated that different types of photovoltaic cells could be used in different embodiments. For example, in some embodiments, a single junction, amorphous, thin-film silicon cell could be used as the lower-efficiency photovoltaic cell 210y.sub.z. The higher-efficiency photovoltaic cell 220y.sub.z of the present embodiment is a thin-film, III-V concentrated photovoltaic cell (hereinafter III-V cell 220), but this too is not required to be the case in all embodiments. In some other embodiments, the higher-efficiency cell could be made from materials including, but not limited to: GaAs, InGaAs, and InP. It is contemplated that the higher-efficiency photovoltaic cell 220 could be a different multi-junction photovoltaic cell or a different kind of thin-film photovoltaic cell in some embodiments. It is also contemplated that other types of photovoltaic cells could be used, depending on the embodiment. For example, a single junction, III-V cell could be used as the higher-efficiency photovoltaic cell. In some embodiments, both the lower-efficiency photovoltaic cell 210 and the higher-efficiency photovoltaic cell 220y.sub.z could be made from crystalline Silicon. The relative functions of the two photovoltaic cells 210y.sub.z, 220y.sub.z will be described in more detail below.
[0076] As can be seen in
[0077] As can be seen from
[0078] As the sunlight harvesting units 105x are concatenated together along the length of the device, for two successive sunlight harvesting units 105x, 105x+1 of the device 100, one light collection unit 200b.sub.x of a given sunlight harvesting unit 105x is positioned back-to-back with one of the light collection units 200a.sub.x+1 of a successive sunlight harvesting unit 105x+1. See, for example,
[0079] As is further illustrated in
[0080] Different relative arrangements between the photovoltaic cells 210y.sub.z, 220y.sub.z are possible, some examples of which are illustrated in
[0081] The light collection unit 200a.sub.x of the device 100 is illustrated in
[0082] Another embodiment of a light collection unit 1210a.sub.x is illustrated in
[0083] Another embodiment of a light collection unit 2200 is illustrated in
[0084] Yet another embodiment of two light collection units 3200b.sub.x1, 3200a.sub.x is illustrated in
[0085] Each sunlight harvesting unit 105.sub.x includes two reflectors 150a.sub.x, 150b.sub.x for reflecting and concentrating light impinging on the device 100 toward the light collection units 200a.sub.x, 200b.sub.x (respectively). Each reflector 150a.sub.x, 150b.sub.x includes a reflective surface 152a.sub.x, 152b.sub.x, (respectively). The reflectors 150a.sub.x, 150b.sub.x and reflective surfaces 152a.sub.x, 152b.sub.x are made from Silver-coated Titanium film (AgTi film) in the present embodiment. The AgTi film of various thicknesses may be used, including films with thicknesses less than 0.1 mm. In such embodiments, however, the film could be very flexible and may require additional structure to maintain its shape. Many other materials may be utilized in other embodiments, including but not limited to: Aluminum or other metal sheets, metal forms with a Silver coating, and a polymer form with Silver coating. The reflectors 150a.sub.x, 150b.sub.x and reflective surfaces 152a.sub.x, 152b.sub.x could also be made from different materials from one another in other embodiments.
[0086] Each reflective surface 152a.sub.x, 152b.sub.x has an axial plane 154a.sub.x, 154b.sub.x (respectively) extending across the width of the device 100. As
[0087] The cells 210a.sub.x, 20a.sub.x and 210b.sub.x, 20b.sub.x and the reflective surfaces 152a.sub.x, 152b.sub.x are positioned and arranged such that at least a portion of sunlight parallel to the axial plane 154a.sub.x, 154b.sub.x (respectively) impinging on the reflective surface 152a.sub.x, 152b.sub.x (the on-axis orientation) and reflected thereby is focused on the higher-efficiency photovoltaic cell 220a.sub.x, 220b.sub.x (respectively) disposed opposite the reflective surface 152a.sub.x, 152b.sub.x in a given sunlight harvesting unit 105x. For sunlight non-parallel to the axial plane 154a.sub.x, 154b.sub.x (the off-axis orientation), the cells 210a.sub.x, 20a.sub.x and 210b.sub.x, 20b.sub.x and the reflective surfaces 152a.sub.x, 152b.sub.x are positioned and arranged such that at least a portion of the light impinging on the reflective surface 152a.sub.x, 152b.sub.x and reflected thereby is collected by the lower-efficiency photovoltaic cell 210a.sub.x, 210b.sub.x (respectively).
[0088] The reflective surfaces 152a.sub.x, 152b.sub.x of the present embodiment are off-axis parabolic sections (in cross-section) having an optical axis being the axial plane 154. It is contemplated that in other embodiments, the reflectors 150a.sub.x, 150b.sub.x and reflective surfaces 152a.sub.x, 152b.sub.x would be formed in a different curved form, including off-axis parabolas with slight variations to improve uniformity of illumination of the light collection units 200a.sub.x, 200b.sub.x. (It is also possible to have linear reflectors 4150a.sub.x 4150b.sub.x with reflective surfaces 4152a.sub.x, 4152b.sub.x that include optical microstructures 4153, as is the case for the embodiment illustrated in
[0089] In this embodiment (i.e. that shown in
[0090] As is generally the case with parabolic section reflectors, the reflective surfaces 152a.sub.x, 152b.sub.x focus light that impinges thereon to a point for light that is incident at an angle parallel to the plane 154a.sub.x, 154b.sub.x (respectively), while light incident at a non-parallel angle is reflected but not focused to a point.
[0091] Operation of the device 100 for harvesting sunlight will now be described in more detail with continued reference to
[0092] In
[0093] The device 100 has up to about a 20 concentration ratio (20 suns) for on-axis light by focusing the light rays 10 onto the higher-efficiency photovoltaic cell 220a.sub.x in this embodiment. As can be seen in the power to angle graph 190 illustrated in
[0094] In
[0095] To catch the rays 12 reflected from the reflective surface 152a.sub.x, and to provide sufficient thermal cooling, the lower-efficiency photovoltaic cell 210a.sub.x, has a total light-receiving surface area at least 2 times as large as a total light-receiving surface area of the higher-efficiency photovoltaic cell 220a.sub.x. Further, a portion of sunlight, represented by light ray 14, impinging on the device 100 non-parallel to the axial plane 154a.sub.x is collected by one of the lower-efficiency photovoltaic cells 210b.sub.x1 without first impinging one of the reflective surfaces 152a.sub.x1, 152a.sub.x, 152b.sub.x, 152b.sub.x+1, shown in the Figure.
[0096] A larger lower-efficiency photovoltaic cell 210a.sub.x will provide more surface area for receiving light from the reflective surfaces 152a.sub.x, although this will also affect overall device weight, cost, and depth. The ratio between the surface areas of the cells 210a.sub.x, 20a.sub.x will also depend on the desired operating temperature of the high efficiency cell 220a.sub.x, as will be described below.
[0097] In the graph 190 of
[0098] As can be seen from the above, the combination of the lower and higher-efficiency cells 210a.sub.x, 20a.sub.x provides several advantages over using only one of the two cells 210a.sub.x, 220a.sub.x. First, the III-V, higher-efficiency cell 220a.sub.x can be cost intensive, and by concentrating the light onto a smaller area III-V cell 220a.sub.x, costs can be managed.
[0099] This concentration, up to 20 suns in the present embodiment, causes heating of the III-V cell 220, however. The Silicon cell 210a.sub.x, in thermal communication with the III-V cell 220a.sub.x, acts as a heat sink for the III-V cell 220a.sub.x, as Silicon is an efficient radiator. The Silicon cell 210a.sub.x, has a total radiating surface area that is sufficiently sized, arranged and oriented to dissipate sufficient thermal energy to such that the higher-efficiency photovoltaic cell 220a.sub.x, remains below a maximum operating temperature during operation of the device 100. Larger Silicon cells 210a will generally provide for more cooling and a lower operating temperatures for the III-V, higher-efficiency photovoltaic cell 220a.sub.x. If the Silicon cell 210a.sub.x, is large enough (around X times in area to the III-V cell 220, where X is the concentration ratio), the III-V cell 220a.sub.x can operate at a temperature equivalent to a cell receiving only 1 sun worth of sunlight. Thus, concentrations of up to 20 suns are possible when oriented to receive sunlight on-axis, while decreasing the risk of loss of efficiency or damage from overheating the III-V cell 220a.sub.x. Depending on the desired thermal performance, the size of the lower-efficiency cell 210a.sub.x could be reduced, but the surface area would generally not be reduced to less than 2 times a surface area of the higher-efficiency cell 220a.sub.x. It is also contemplated that the surface area ratio of lower-efficiency cell 210a.sub.x to the higher-efficiency cell 220a.sub.x could be greater than 2, and will generally scale with a desired concentration ratio (as discussed above).
[0100] In the present embodiment, the total radiating surface area of the Silicon cell 210a.sub.x and a total light-receiving surface area of the Silicon cell 210a.sub.x are equal, as the Silicon cell 210a.sub.x is simply a blackbody radiator which emits radiation from the same surface into which it absorbs radiation. It is contemplated that this might not always be the case, for example, in some embodiments portions of the Silicon cell 210a.sub.x may be masked or shaded such that the portions cannot receive light, but radiation is allowed to be emitted from those portions.
[0101] In addition to being an effective radiator, the Silicon cell 210a.sub.x is oriented, with respect to the sunlight impinging on the device 100, perpendicular to the orientation in solar panels as commonly known in the art. As can be seen in at least
[0102] It should be noted that while the thermal-energy-radiating surface is not oriented facing toward the sun, it is positioned and oriented such that some of the thermal-energy radiated will be radiated towards other parts of the device 100 in this embodiment. For example, thermal radiation from one light collection unit 200a.sub.x of a given sunlight harvesting unit 105x may be partially absorbed by the other light collection unit 200b.sub.x of the given sunlight harvesting unit 105x. At least in some embodiments, the device 100 is arranged to take possible reabsorption into account, and the Silicon cells 210a.sub.x, for example, are sized to radiate sufficient thermal energy to cool the high-efficiency photovoltaic cell 220a.sub.x, as well as to radiate enough thermal energy to compensate for possible reabsorption. The exact percentage of thermal radiation impacting on or being reabsorbed by different parts of the device 100 will depend on the structural, material, and application details of any given embodiment.
[0103] As mentioned above, inclusion of the Silicon cell also provides power generation when the device 100 is oriented off-axis. For embodiments where the device 100 is meant to be the main or only source of power for an apparatus (for instance in space or high altitude related application), being able to generate enough power to re-orient the device 100 back to an on-axis orientation could be highly advantageous. Without off-axis performance, an apparatus utilizing the device 100 would need energy storage in order to power re-orientation if the apparatus becomes misaligned with the sun. By improving off-axis performance, energy storage requirements are mitigated.
[0104] Another non-limiting embodiment of a device 4100 for harvesting sunlight will now be described with reference to
[0105] The device 4100 is a laterally collapsible/foldable device 4100 with a lightweight accordion support frame 4110, also referred to as an accordion module. The frame 4110 is a lightweight truss, made using any strong, lightweight steel. The frame 4110 can be made from different materials depending on the embodiment, including but not limited to: aluminum, PMMA, and polycarbonate. If the device 4100 is to be deployed in a space-based embodiment, the material of the frame 4110 should be space-proven, including for example, titanium.
[0106] At least a portion of the frame 4110 and at least some sunlight harvesting units 4105x are structured and arranged to be laterally collapsible. The frame 4110 includes accordion members 4112 connected together via hinges. As is illustrated in
[0107] In this manually collapsible/expandable embodiment, the blades 4120 are connected to the accordion members 4112, instead of a rigid panel. The frame 4110 is compressed when the accordion members 4112 pivot at their connecting hinges, such that the blades 4120 are pushed towards one another.
[0108] The accordion module 4100 is further collapsible for improved portability, but it should also be noted that the overall depth of the device 4100 will generally be greater than that of the device 100. Portability and collapsibility may also lead to a relaxation of design limitations due to environmental factors, for example the strength of the frame 4110, as the device 4100 can be more readily taken down and protected from harsh environmental factors, such as high winds and hail.
[0109] The frame 4110 further includes a pole mount 4115 for installation of the device 4100 on a pole, or onto a wall. Within the mount 4115 (not shown), the device 4110 includes a single-axis tracker for alignment with the incident sunlight, a power controller, a battery, and a power bar. It is contemplated that the movement and power related components would be provided separately from the mount 4115.
[0110] In order to provide the device 4110 that is collapsible for improved portability, the reflectors 4150y.sub.z generally need to be flat, or nearly flat, to minimize a collapsed volume of the device 4100. The flat reflectors 4150y.sub.z are especially useful for flat packing the device 300, but in some embodiments it is contemplated that the reflectors 4150y.sub.z may not be flat and could have different forms depending specific details of the embodiment. The flat reflectors 4150y.sub.z are generally 75 to 150 micrometers thick, although this may vary depending on the particular embodiment. The flat reflectors 4150y.sub.z are molded, mirror coated PMMA structures, but different materials can be used, including but not limited to polycarbonate.
[0111] The flat reflectors 4150y.sub.z of the device 4100 include a reflective surface 4152y.sub.z (respectively) which includes microstructures 4153 to produce a focusing effect in order to focus on-axis light onto the higher-efficiency photovoltaic cell 4220y.sub.z (as described above with respect to device 100). The microstructures 4153 are molded into the flat reflectors 4150y.sub.z and are subsequently mirror-coated (although alternative techniques such as embossing are contemplated). As is illustrated in the inset of
[0112] Although in this embodiment, the device 4100 is manually expandable and collapsible, mechanized embodiments are also possible.
[0113] Another non-limiting embodiment of a device 5100 for harvesting sunlight will now be described with reference to
[0114] The device 5100 is designed for an on-axis orientation which is not perpendicular to the frame orientation, for example for placement on a surface whose normal is not oriented toward the impinging sunlight.
[0115] The device 5100 includes a frame 5110, which includes a panel 5112 and a plurality of support members 5120. In this embodiment, the panel 5112 is a rigid panel, but it is contemplated that structure necessary to hold the device could be provided when mounting the device 5100, and need not necessarily come from the panel 5112 being a rigid panel. Further, the panel 5112 is slightly curved, rather than flat like the panel 112, such that it can be mounted on a curved support surface. It is contemplated that the panel 5112 could be more or less curved than illustrated in
[0116] In contrast to the frame 5110 of the device 100, the support members 5120 are at a non-right angle to the face 5113 of the rigid panel 5110. The device 5100 with support members 5120 at non-right angles to the face 5113 is intended to be used in scenarios where the face is not oriented with its normal pointing at the sun. A variety of different non-right angles could be employed in different embodiments; the support members 5120 will generally be between +/45 degrees of a right-angle orientation to the face 5113 of the rigid panel 5110.
[0117] The device 5100 is composed of a plurality of sunlight harvesting units 5105x made up of two light collection units 5200a.sub.x, 5200b.sub.x and two reflectors 5150a.sub.x, 5150b.sub.x having a reflective surface 5152a.sub.x, 5152b.sub.x each. The support members 5120 support the light collection units 5200a.sub.x, 5200b.sub.x as before, and the two reflectors 5152a.sub.x, 5152b.sub.x are disposed between and supported by two support members 5120.
[0118] In this embodiment, axial planes 5154a.sub.x, 5154b.sub.x of the two reflective surfaces 5152a.sub.x, 5152b.sub.x (respectively) are parallel (although not co-planar). It is contemplated that in other non-limiting embodiments axial planes 5154a.sub.x, 5154b.sub.x of the two reflective surfaces 5152a.sub.x, 5152b.sub.x could be non-parallel. Further, the two reflectors 5150a.sub.x, 5150b.sub.x of each sunlight harvesting unit 5105x are integral and the reflective surfaces 5152a.sub.x, 5152b.sub.x form a single smooth reflecting surface.
[0119] Although embodiments have been described above with reference to the accompanying drawings, those of skill in the art will appreciate that variations and modifications may be made without departing from the scope thereof as defined by the appended claims.
[0120] Modifications and improvements to the above-described embodiments of the present technology may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present technology is therefore intended to be limited solely by the scope of the appended claims.