SYSTEMS AND METHODS FOR CLEANING AND PROTECTING DISPLAYS OF ELECTRONIC DEVICES
20200162597 ยท 2020-05-21
Inventors
Cpc classification
Y10T428/1471
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C09J2203/318
CHEMISTRY; METALLURGY
C09J7/203
CHEMISTRY; METALLURGY
C09J7/405
CHEMISTRY; METALLURGY
C09J2203/326
CHEMISTRY; METALLURGY
C09J2301/122
CHEMISTRY; METALLURGY
H04M1/18
ELECTRICITY
International classification
B08B7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system for applying a protective layer to a substrate, such as an electronic device, includes the protective layer, a dust removal layer on a contact surface of the protective layer, and a release film, or release liner, on a dust removal surface of the dust removal layer. The system may also include an application liner on an outer surface of the protective layer, opposite from the dust removal layer. A dust removal adhesive on the dust removal surface may clean a surface of the substrate to which the protective layer is to be secured. The dust removal layer may include two or more separate or separable sections, as well as pair of adjacent tabs on opposite sides of a boundary between adjacent sections of the dust removal layer. The adjacent tabs may facilitate removal of the adjacent sections of the dust removal layer from the contact surface of the protective layer to facilitate adhesion of the protective layer to the surface of the substrate. Methods for cleaning the surface of an electronic device in connection with securing a protective layer to the surface are also disclosed.
Claims
1. A system for protecting a display of an electronic device, comprising: a protective layer including an outer surface and a contact surface; an optically clear adhesive on the contact surface of the protective layer, the optically clear adhesive capable of securing the protective layer to a display of an electronic device; a dust removal layer including a contact surface and a dust removal surface, the contact surface of the dust removal layer facing and secured to the contact surface of the protect layer by the optically clear adhesive, the dust removal layer covering an entirety of the contact surface of the protective layer, the dust removal layer comprising: a first section covering a first portion of the contact surface of the protective layer; and a second section covering a second portion of the contact surface of the protective layer; a dust removal adhesive on the dust removal surface of the dust removal layer, the dust removal adhesive capable of adhering to contaminants on the display of the electronic device and of substantially removing the contaminants from the display of the electronic device while remaining on the dust removal surface and without leaving a residue on the display; and a release film secured to the dust removal surface of the dust removal layer by the dust removal adhesive.
2. The system of claim 1, wherein the protective layer is optically clear.
3. The system of claim 1, wherein a first edge of the first section of the dust removal layer and a second edge of the second section of the dust removal layer abut one another.
4. The system of claim 3, wherein the first edge and the second edge are separated from one another by a score line.
5. The system of claim 4, wherein the score line does not extend into the contact surface of the protective layer.
6. The system of claim 4, wherein the score line enables separation of the first edge and the second edge.
7. The system of claim 4, wherein the score line separates the first edge from the second edge.
8. The system of claim 1, wherein the release film covers an entirety of the contact surface of the dust removal layer.
9. The system of claim 1, wherein the release film comprises a single element.
10. The system of claim 1, wherein shapes and lateral dimensions of the protective layer, the dust removal layer, and the release film are substantially the same.
11. The system of claim 1, wherein the dust removal layer further comprises: a first tab protruding from the first section of the dust removal layer at a second edge of the dust removal layer, a first edge of the first tab continuous with the first edge of the first section of the dust removal layer; and a second tab protruding from the second section of the dust removal layer at the second edge of the dust removal layer, a second edge of the second tab continuous with the second edge of the second section of the dust removal layer, the second tap and the first tab being positioned adjacent to one another.
12. The system of claim 11, wherein the release film includes a tab protruding from a first edge of the release film, beyond a first edge of the protective film and beyond a first edge of the dust removal layer.
13. The system of claim 12, wherein: the first edge of the release film comprises an end of the release film; and the second edge of the dust removal layer comprise a side of the dust removal layer.
14. The system of claim 1, further comprising: an application layer including an outer surface and a backside, the application layer positioned over the outer surface of the protective layer, with the backside of the application layer facing the outer surface of the protective layer; and an application layer adhesive securing the backside of the application layer to the outer surface of the protective layer.
15. The system of claim 14, wherein the shapes and lateral dimensions of the protective layer, the dust removal layer, and the release film are substantially the same.
16. A method for protecting a display of an electronic device, comprising: removing an entirety of a release film a dust removal layer to expose a dust removal adhesive on a dust removal surface of the dust removal layer; aligning the dust removal layer with a display of an electronic device, including aligning a protective film superimposed with the dust removal layer with the display of the electronic device; placing the dust removal adhesive into contact with display of the electronic device, the dust removal adhesive adhering to contaminants on the display of the electronic device; lifting a first section of the dust removal layer and contaminants on the dust removal adhesive on the first section of the dust removal layer away from the display of the electronic device while a second section of the dust removal layer remains on the display of the electronic device; simultaneously removing the first section of the dust removal layer from a first portion of the protective layer and securing the first portion of the protective layer to the display of the electronic device; lifting the second section of the dust removal layer and contaminants on the dust removal adhesive on the second section of the dust removal layer away from the display of the electronic device while the first portion of the protective layer remains adhered to the display of the electronic device; and simultaneously removing the second section of the dust removal layer from a second portion of the protective layer and securing the second portion of the protective layer to the display of the electronic device.
17. The method of claim 16, further comprising: repeatedly bringing the dust removal adhesive into and out of contact with the display of the electronic device.
18. The method of claim 16, wherein simultaneously removing the first section of the dust removal layer from the first portion of the protective layer and securing the first portion of the protective layer to the display of the electronic device comprises applying a first elongated pressure front to the protective layer from a central location to a first peripheral location.
19. The method of claim 18, wherein simultaneously removing the second section of the dust removal layer from the second portion of the protective layer and securing the second portion of the protective layer to the display of the electronic device comprises applying a second elongated pressure front to the protective layer from the central location to a second peripheral location.
20. The method of claim 19, wherein applying the first elongated pressure front and applying the second elongated pressure front comprise applying the first elongated pressure front and the second elongated pressure front in opposite directions.
21. The method of claim 19, wherein applying the first elongated pressure front and applying the second elongated pressure front comprise applying the first elongated pressure front and the second elongated pressure front to the protective layer through an application layer over the protective layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In the drawings:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
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[0036]
DETAILED DESCRIPTION
[0037] With reference to
[0038] The system 10 may include the protective layer 20, a dust removal layer 40, and a release film 60, which may also be referred to as a release liner. In some embodiments, the, system 10 may also include an application layer 80. The various layers of the system 10 may be superimposed relative to one another and removably secured to each other. More specifically, as best illustrated by
[0039] As shown in
[0040] The body 21 of the protective layer 20 and, thus, the protective layer 20 itself may also include a contact surface 27 and an outer surface 29. The contact surface 27 may be configured for placement adjacent to a surface it is intended to protect. The contact surface 27 may carry an adhesive 28 (e.g., a pressure sensitive adhesive, etc.) that can secure the protective layer 20 to the surface it is intended to protect. The outer surface 29 of the protective layer 20 may be located opposite from, or on an opposite side, or surface, of the body 21 from, the contact surface 27.
[0041] In some embodiments, the body 21 of the protective layer 20 may be flexible. Such a protective layer 20 may be defined from a polymer (e.g., a thermoplastic polyurethane (TPU), etc.), such as an optically clear polymer (e.g., an optically clear TPU, etc.). In other embodiments, the body 21 of the protective layer 20 may be rigid. Such a protective layer 20 may be formed from a glass, such as a tempered glass, a sapphire-infused glass, or sapphire. In some embodiments, the glass of a rigid protective layer 20 may be laminated over a polymer (e.g., optically clear TPU, etc.) base. In the specific embodiment depicted by
[0042] The adhesive 28 on the contact surface 27 of the protective layer 20 may secure the protective layer 20 to a surface the protective layer 20 is intended to protect. The adhesive 28 may secure the protective layer 20 to a surface for a prolonged period of time (e.g., a month or more, several months, a year or more, etc.). In some embodiments, the adhesive 28 may comprise a pressure sensitive adhesive material. In embodiments where the protective layer 20 is formed from an optically clear material, including embodiments where the protective layer 20 is intended to be placed over a display surface of an electronic device, the adhesive 28 may comprise an optically clear pressure sensitive adhesive material.
[0043] With reference to
[0044] The body 41 of the dust removal layer 40 may include a single element. Alternatively, as depicted by
[0045] The boundary 51 may be linear, as depicted by
[0046] The dust removal layer 40 may include one or more tabs 54, 56. The tabs 54, 56 may protrude laterally from, or beyond, the outer periphery 42 of the body 41 of the dust removal layer 40. In embodiments where the dust removal layer 40 includes two or more sections 50, 52, a tab 54, 56 may protrude from the outer periphery 42 of each section 50, 52. In the embodiment depicted by
[0047] The body 41 of the dust removal layer 40 and, thus, the dust removal layer 40 itself may also include a contact surface 47 and a dust removal surface 48. The contact surface 47 may be positioned adjacent to or against the contact surface 27 of the protective layer 20, as shown in
[0048] The body 41 and any tab(s) 52, 54 of the dust removal layer 40 may be flexible. Such a dust removal layer 40 may be defined from a paper product or a polymer film (e.g., polyester (PET), polypropylene (PP), polyethylene (PE), etc.). The contact surface 47 of the dust removal layer 40 may have a configuration that enables it to be readily released the adhesive 28 on the contact surface 27 of the protective layer 20. In some embodiments, the contact surface 47 may comprise a silicone coating, which may or may not include a controlled release additive, as known in the art. In the specific embodiment depicted by
[0049] The dust removal adhesive 49 on the dust removal surface 48 of the dust removal layer 40 may adhere to contaminants (e.g., dust, oils, etc.) upon contacting the contaminants, and may remove the contaminants from a surface to which the protective layer 20 is to be secured. The dust removal adhesive 49 may also hold the release film 60 in place adjacent to the dust removal surface 48 of the dust removal layer 40. In addition, the dust removal adhesive 49 may contact a surface to which the protective layer 20 is to be secured while leaving substantially no residue or no residue on the surface. The dust removal adhesive 40 may comprise a suitable pressure sensitive adhesive material.
[0050] As illustrated by
[0051] The release film 60 may include a tab 78. The tab 78 may protrude laterally from, or beyond, the outer periphery 62 of the body 61 of the release film 60. More specifically, the tab 78 may protrude from an end edge 63 (e.g., a top edge, etc.) of the outer periphery 62.
[0052] The body 61 of the release film 60 and, thus, the release film 60 itself may include a contact surface 67 and an outer surface 69. The contact surface 67 may be positioned adjacent to or against the dust removal surface 48 of the dust removal layer 40, as shown in
[0053] The body 61 and any tab 78 of the release film 60 may be flexible. Such a release film 60 may be defined from a paper product or a polymer film (e.g., polyethylene terephthalate (polyester or PET), polypropylene (PP), polyethylene (PE), etc.). The contact surface 67 of the release film 60 may have a configuration that enables it to be readily released the dust removal adhesive 49 on the dust removal surface 48 of the dust removal layer 40. In some embodiments, the contact surface 67 may comprise a silicone coating, which may or may not include a controlled release additive, as known in the art. In the specific embodiment depicted by
[0054]
[0055] The body 81 of the application layer 80 and, thus, the application layer 80 itself may also include an outer surface 87 and a contact surface 88. The contact surface 88 may be configured for placement adjacent to the outer surface 29 of the protective layer 20. The contact surface 88 may carry an adhesive 89 (e.g., a pressure sensitive adhesive, etc.) that can secure the application layer 80 to the outer surface 29. The outer surface 87 of the application layer 80 may be located opposite from, or on an opposite side, or surface, of the body 81 from, the contact surface 88.
[0056] In some embodiments, the body 81 of the application layer 80 may be flexible. Such an application layer 80 may be defined from a polymer (e.g., a polyethylene terephthalate (polyester or PET), etc.). In the specific embodiment depicted by
[0057] The adhesive 89 on the contact surface 88 of the application layer 80 may secure the application layer 80 to the contact surface 27 of the protective layer 20. In addition, upon removal of the application layer 80 from the contact surface 27 of the protective layer 20, substantially no residue or no residue of the adhesive 89 may remain on the contact surface 27. The adhesive 40 may comprise a suitable pressure sensitive adhesive material.
[0058] Referring now to
[0059] In
[0060] With the dust removal adhesive 49 exposed, the dust removal layer 40 may be aligned with the surface 102 of the electronic device 100 and the dust removal adhesive 49 may be placed into contact with a surface 102, as shown in
[0061] Next, as depicted by
[0062] As illustrated by
[0063] An elongated pressure front 110 may be applied to the first portion 30 of the protective layer 20 as it is secured to the surface 102 of the electronic device 100, as depicted by
[0064] Removal of the first portion 50 of the dust removal layer 40 and securing the first portion 30 of the protective layer 20 to the surface 102 of the electronic device 100 may occur substantially concurrently or concurrently. More specifically, a pressure front 110 may be generated (e.g., with an application element 120, etc.) and moved across the first portion 30 of the protective layer 20 while the first portion 50 of the dust removal layer 40 is removed from the protective layer 20.
[0065] With the first portion 30 of the protective layer 20 secured to a corresponding portion of the surface 102 of the electronic device 100, as shown in
[0066] Once the protective layer has been secured to the surface 102 of the electronic device 100, any bubbles between the protective layer 20 and the surface 102 may be removed (e.g., by application and movement of elongated pressure fronts, etc.). In embodiments where an application layer 80 is positioned on the outer surface 29 of the protective layer 20, the application layer 80 may be removed from the outer surface 29, for example, by pulling, or peeling, the application layer 80 away from the outer surface 29 of the protective layer 20, as shown in
[0067] Although this disclosure provides many specifics, the specifics should not be construed as limiting the scope of any appended claim, but merely as providing information pertinent to some specific embodiments that may fall within the scopes of the appended claims. Features from different embodiments may be employed in combination. In addition, the scope of each appended claim may encompass other embodiments. All additions to, deletions from, and modifications of the disclosed subject matter that fall within the scopes of the claims are to be embraced by the claims.