Downhole perforating tools and methods
10655438 ยท 2020-05-19
Inventors
Cpc classification
E21B33/126
FIXED CONSTRUCTIONS
E21B34/08
FIXED CONSTRUCTIONS
E21B43/112
FIXED CONSTRUCTIONS
International classification
E21B33/126
FIXED CONSTRUCTIONS
E21B43/112
FIXED CONSTRUCTIONS
E21B33/128
FIXED CONSTRUCTIONS
E21B34/08
FIXED CONSTRUCTIONS
E21B33/13
FIXED CONSTRUCTIONS
Abstract
A perforating tool usable in a well casing to perforate the well casing is described. Perforating tool includes an activation member disposed in body wherein the activation member is moveable relative to the body to move at least one working member between and inwardly retracted condition an outwardly deployed condition relative to the body. A plurality of pistons is arranged to move the activation member relative to the body, each piston being disposed in a respective pressure chamber arranged to be filled with fluid in response to an increase in fluid pressure in the body.
Claims
1. A perforating tool for perforating a downhole well casing, the tool comprising: a body arranged to be disposed in a well casing and at least one cutter block moveable relative to the body between an inwardly retracted condition and an outwardly deployed condition to cut a perforation in the well casing; an activation member disposed in the body, wherein the activation member is moveable relative to the body to move at least one said cutter block between the inwardly retracted condition and the outwardly deployed condition relative to the body; a plurality of pistons arranged to move the activation member relative to the body, each said piston being disposed in a respective pressure chamber; a bore disposed along a longitudinal axis of the body; and a plurality of ports to enable fluid to flow from the bore to each said pressure chamber such that an increase in fluid pressure in the body increases fluid pressure in each said pressure chamber to move each of the plurality of pistons relative to the body and cause the activation member to move relative to the body.
2. The tool according to claim 1, wherein each said piston is disposed concentrically around the activation member.
3. The tool according to claim 2, wherein each said pressure chamber defines an annular chamber arranged concentrically around the activation member.
4. The tool according to claim 3, wherein each said pressure chamber further comprises a stationary seal ring to provide a seal with the body for the respective pressure chamber.
5. The tool according to claim 1, further comprising a plurality of annular pressure ports formed through the body adjacent each said pressure chamber to enable each said piston to move relative to the body.
6. The tool according to claim 1, wherein at least one said cutter block is slidably moveable along an inclined track to be moveable between the inwardly retracted condition and outwardly deployed condition, wherein the inclined track is inclined relative to the longitudinal axis of the body such that pulling the tool upwardly out of the well casing in which it is located pushes at least one said cutter block into the inwardly retracted condition.
7. The tool according to claim 6, further comprising at least one drive member disposed on the activation member to push at least one said cutter block along the inclined track in response to movement of the activation member.
8. The tool according to claim 1, further comprising a floating piston disposed in the bore, wherein the bore is filled with oil or another working fluid and the floating piston is moveable in the bore to change the pressure of the oil or other working fluid to cause movement of the activation member.
9. A method of perforating a well casing, the method comprising: disposing a perforating tool according to claim 1 in a well casing; and operating the perforating tool to form a plurality of perforations through the well casing.
10. A downhole work string comprising: a perforating tool according to claim 1; and at least one cup tool disposed in the work string at a location above the perforating tool in use.
11. A downhole work string comprising: a perforating tool according to claim 1; and at least one packer apparatus disposed in the work string at a location above the perforating tool in use.
12. A method of completion of a hydrocarbon well in which a well casing has been disposed, the method comprising: disposing a downhole work string in the well casing, wherein the downhole work string comprises a perforating tool according to claim 1 and at least one cup apparatus or at least one packer apparatus, wherein the at least one cup apparatus or the at least one packer apparatus is disposed in the work string at a location above the perforating tool in use; operating the perforating tool to form a plurality of perforations through the well casing; lowering the work string to position wherein at least one said cup tool or packer apparatus is adjacent the plurality of perforations; and pumping fracturing fluid down the hydrocarbon well to fracture the formation in use.
13. A downhole work string comprising: a perforating tool according to claim 1; and at least one packer apparatus for providing an annular seal in a downhole well casing or an open borehole disposed in the work string at a location above the perforating tool in use, wherein the packer apparatus comprises: a body arranged to be disposed in the well casing; an activation member mounted to the body, wherein the activation member is moveable relative to the body to deform an elastomeric packer element outwardly relative to the body to form an annular seal in a well casing in use; and a plurality of pistons arranged to move the activation member relative to the body, each said piston defining a respective pressure chamber arranged to be filled with fluid in response to an increase in fluid pressure in the body to move each of the plurality of pistons relative to the body and cause the activation member to move relative to the body.
14. A method of completion of a hydrocarbon well in which a well casing has been disposed, the method comprising: using a perforating tool of a work string according to claim 13 to form a plurality of perforations through the well casing in use; lowering the work string to position at least one said packer apparatus adjacent the plurality of perforations; and pumping fracturing fluid down the hydrocarbon well to both activate the packer apparatus to form an annular seal in the well and fracture the formation in use.
15. A perforating tool for perforating a downhole well casing, the tool comprising: a body arranged to be disposed in a well casing and at least one cutter block moveable relative to the body between an inwardly retracted condition and an outwardly deployed condition to cut a perforation in the well casing; an activation member disposed in the body, wherein the activation member is moveable relative to the body to move at least one said cutter block between the inwardly retracted condition and the outwardly deployed condition relative to the body; a plurality of pistons arranged to move the activation member relative to the body, each said piston being disposed in a respective pressure chamber; and a plurality of lengths of tubing defining a bore disposed along a longitudinal axis of the body; and ports formed in each length of tubing to enable fluid to flow from the bore to each said pressure chamber such that an increase in fluid pressure in the body increases fluid pressure in each said pressure chamber to move each of the plurality of pistons relative to the body and cause the activation member to move relative to the body.
16. The tool according to claim 15, wherein each said piston is disposed concentrically around the activation member.
17. The tool according to claim 16, wherein each said pressure chamber defines an annular chamber arranged concentrically around the activation member.
18. The tool according to claim 17, wherein each said pressure chamber further comprises a stationary seal ring to provide a seal with the body for the respective pressure chamber.
19. The tool according to claim 15, further comprising a plurality of annular pressure ports formed through the body adjacent each said pressure chamber to enable each said piston to move relative to the body.
20. The tool according to claim 15, wherein at least one said cutter block is slidably moveable along an inclined track to be moveable between the inwardly retracted condition and outwardly deployed condition, wherein the inclined track is inclined relative to the longitudinal axis of the body such that pulling the tool upwardly out of the well casing in which it is located pushes at least one said cutter block into the inwardly retracted condition.
21. The tool according to claim 20, further comprising at least one drive member disposed on the activation member to push at least one said cutter block along the inclined track in response to movement of the activation member.
22. The tool according to claim 15, further comprising a floating piston disposed in the bore, wherein the bore is filled with oil or another working fluid and the floating piston is moveable in the bore to change the pressure of the oil or other working fluid to cause movement of the activation member.
23. A method of perforating a well casing, the method comprising: disposing a perforating tool according to claim 15 in a well casing; and operating the perforating tool to form a plurality of perforations through the well casing.
24. A downhole work string comprising: a perforating tool according to claim 15; and at least one cup tool disposed in the work string at a location above the perforating tool in use.
25. A downhole work string comprising: a perforating tool according to claim 15; and at least one packer apparatus disposed in the work string at a location above the perforating tool in use.
26. A method of completion of a hydrocarbon well in which a well casing has been disposed, the method comprising: disposing a downhole work string in the well casing, wherein the downhole work string comprises a perforating tool according to claim 15 and at least one cup apparatus or at least one packer apparatus, wherein the at least one cup apparatus or the at least one packer apparatus is disposed in the work string at a location above the perforating tool in use; operating the perforating tool to form a plurality of perforations through the well casing; lowering the work string to position wherein at least one said cup tool or packer apparatus is adjacent the plurality of perforations; and pumping fracturing fluid down the hydrocarbon well to fracture the formation in use.
27. A downhole work string comprising: a perforating tool according to claim 15; and at least one packer apparatus for providing an annular seal in a downhole well casing or an open borehole disposed in the work string at a location above the perforating tool in use, wherein the packer apparatus comprises: a body arranged to be disposed in the well casing; an activation member mounted to the body, wherein the activation member is moveable relative to the body to deform an elastomeric packer element outwardly relative to the body to form an annular seal in a well casing in use; and a plurality of pistons arranged to move the activation member relative to the body, each said piston defining a respective pressure chamber arranged to be filled with fluid in response to an increase in fluid pressure in the body to move each of the plurality of pistons relative to the body and cause the activation member to move relative to the body.
28. A method of completion of a hydrocarbon well in which a well casing has been disposed, the method comprising: using a perforating tool of a work string according to claim 27 to form a plurality of perforations through the well casing in use; lowering the work string to position at least one said packer apparatus adjacent the plurality of perforations; and pumping fracturing fluid down the hydrocarbon well to both activate the packer apparatus to form an annular seal in the well and fracture the formation in use.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the present invention will now be described, by way of example only, and not in any limitative sense, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(36) Perforating Tool
(37) Referring to
(38) An activation member 4 is disposed in the body 6, wherein the activation member 4 is moveable relative to the body 6 to move at least one said cutter block 8 between the inwardly retracted condition and the outwardly deployed condition relative to the body. A plurality of pistons 10 is arranged to move the 4 activation member relative to the body. Each piston 10 is disposed in a respective pressure chamber 12 arranged to be filled with fluid in response to an increase in fluid pressure in the body 6 to move each of the plurality of pistons relative to the body and cause the activation member 4 to move relative to the body.
(39) The activation member defines a bore 18 disposed along a longitudinal axis of the body. A plurality of ports 42 are formed in the activation member to enable fluid to flow from the bore to each said pressure chamber such that an increase in fluid pressure in the body increases fluid pressure in each said pressure chamber to move each of the plurality of pistons relative to the body and cause the activation member to move relative to the body.
(40) As will be familiar to persons skilled in the art, the body 6 is formed from a plurality of interconnected subs, 6a, 6b and 6c to form a perforating tool 2 that can be interconnected in a downhole work string. The activation member 4 comprises a mandrel interconnected with a plurality of lengths of tubing 14 interconnected with each respective piston 10. Tubing 14 forms a plurality of interconnected piston rods. In this way, the length of the activation member 4 can be modified although the activation member 4 and lengths of tubing 14 can be formed by a single length of tubing rather than a plurality of interconnected lengths of tubing.
(41) The activation member 4 defines a bore 18 disposed along the longitudinal axis of the body 6. The bore 8 is arranged to be filled with fluid pumped from the surface when the tool 2 is disposed downhole in a well casing. In order to enable the bore 18 to be filled with fluid, a valve assembly 20 is disposed at the lowermost part of the tool 2. Referring to
(42) Cutter blocks 8 each have a respective sharp edge 16 which is arranged to be driven into a well casing to perforate the well casing. The cutter blocks or other working members 8 are provided with a plurality of inclined grooves 28 (
(43) A return spring 36 is provided to return the cutter block 8 to the inwardly retracted condition when fluid pressure is reduced in the bore 18. To further assist the cutter blocks to move back to the inwardly retracted condition, the inclined track 28, 30 is inclined relative to the longitudinal axis of the body such that pulling the tool 2 upwardly out of the well casing in which it is located pushes the cutter blocks 8 into the inwardly retracted condition.
(44) Referring to
(45) It can be seen from the drawings that each piston 10 is disposed concentrically around activation member 4, 14 and each pressure chamber defines an annular chamber arranged concentrically around the activation member. This provides a compact and convenient arrangement to increase the force available to the operator.
(46) Referring to
(47) The downhole tool 2 is placed in a well casing 3 to be perforated with the cutter blocks 8 in the configuration in which they are inwardly retracted relative to the body 6 as shown in
(48) This causes fluid 18 to move through ports 42 and into pressure chambers 12. When the pressure in chambers 12 increases, pistons 10 are driven to the left or upwardly in relation to the well bore which moves activation member 4, drive member 34 and pushes the cutter member 8 along tracks 30 to the outwardly deployed condition as shown in
(49) When fluid pressure is removed, return spring 36 pushes activation member 4 and therefore pistons 10 downwardly to return the working members 8 to the inwardly retracted position. Alternatively, the tool 2 could be used without a return spring 36 because the action of pulling the tool 2 out of the well casing would return the cutter blocks 8 to the inwardly retracted condition.
(50) Referring to
(51) Referring to
(52) Referring to
(53) Referring to
(54) When the perforation operation has been completed, the formation behind the perforations 5 must be fractured in order to enable production of oil and gas from the well. To accomplish this, fracturing fluid is pumped down the annulus 70 defined by the outside of the work string. The fracturing fluid sits in recesses 68 of the cup elements 66 of the cup tool 62 to form a seal. The fracturing fluid is therefore pumped under pressure through perforations 5 to cause fracturing of the formation in which casing 3 is located. The perforation and fracturing operations can be repeated by perforating a section of casing and then subsequently lowering the cup tool past the perforations and conducting an annular pumping of fracturing fluid.
(55) It should also be noted that when fracturing fluid is pumped under pressure, the floating piston 50 will be moved downwardly to deploy cutter blocks 8 and perforate casing 3. This forms an anchor by means of the cutter blocks 8 anchoring in the casing 3. This condition is shown in
(56) Referring to
(57) Packer Apparatus
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(59) A plurality of pistons 110 are arranged to move activation member 104 relative to the body. Each piston defines a respective pressure chamber 112 arranged to be filled with fluid in response to an increase in fluid pressure in the body 106 to move each of the plurality of pistons 110 relative to the body 106 and cause the activation member 104 to move relative to the body.
(60) It can be seen that the body 106 comprises a cylindrical member having an internal bore 118 arranged to receive fluid under pressure. Each piston 112 is mounted concentrically on the body 106. A plurality of ports 142 are formed through body 106 to enable fluid to flow from bore 118 into pressure chambers 112.
(61) It can therefore be seen that each pressure chamber 112 defines an annular chamber arranged concentrically around body 106. This configuration enables more pistons 112 to be mounted to the body 106 if required to increase the force available to the operator. Respective stationary seal rings 138 define the opposite ends of pressure chambers 112. The configuration of the packer apparatus 102 enables the outer housing of the apparatus to be energized by fluid under pressure rather than an internal mandrel in the manner of the perforating tool of
(62) In order to deform elastomeric packer element 108 outwardly to form a seal in a well casing, fluid is pumped under pressure down bore 118. This causes the fluid to move through ports 142 and into pressure chambers 112. This pushes pistons 110 upwardly along body 106 causing activation member 104 to deform the elastomeric packer element 108 outwardly. When the fluid pressure is removed from bore 118, a return spring (not shown) or the action of pulling packer 102 out of the well casing will return the packer element 108 to the undeformed condition as shown in
(63) An alternative embodiment of the packer apparatus is shown in
(64) Referring to
(65) Referring to
(66) It will be appreciated that persons skilled in the art that the above embodiments have been described by way of example only, and not in any limitative sense, and that various alterations and modifications are possible without departure from the scope of the invention as defined by the appended claims.