Method for meshing a starting pinion with a toothed ring of an internal combustion engine
10655589 ยท 2020-05-19
Assignee
Inventors
- Matthias CWIK (Stuttgart, DE)
- Markus Roessle (Stuttgart, DE)
- Ewald Mauritz (Weissach, DE)
- Stefan Tumback (Stuttgart, DE)
Cpc classification
F02D2200/0406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N11/0855
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N2200/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N2300/2011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T74/131
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The invention relates to a method for actuating a starter device (10), wherein the starter device (10) comprises a starting pinion (22) which is to be meshed with a toothed ring (25) of an internal combustion engine (210), the internal combustion engine (210) having a drive shaft (222). The invention is characterized in that a) first a rotational speed (n, n1, n2, n3) of the drive shaft (222) is determined, b) said rotational speed (n, n1, n2, n3) is then compared to a predefined rotational speed value (nG), and c) in the case that the rotational speed (n, n1, n2, n3) is less than or equal to the predefined rotational speed value (nG), the starting pinion (22) is toed in the direction of the toothed ring (25).
Claims
1. A method for actuating a starter device (10), wherein the starter device (10) has a starting pinion (22) which is provided to be meshed with a toothed ring (25) of an internal combustion engine (210), wherein the internal combustion engine (210) has a drive shaft (222), the method comprising: a. detecting firstly a rotational speed (n, n1, n2, n3) of the drive shaft (222) in a previously determined position with a specific angle (an, aOT, aUT), b. comparing the detected rotational speed (n, n1, n2, n3) with a predefined rotational speed value (nG), and c. initiating the pre-engagement of the starting pinion (22) in the direction of the toothed ring (25) if the rotational speed (n, n1, n2, n3) is lower than or equal to the predefined rotational speed value (nG) and a further predefined condition (nStart, tStart, aStart) is met; wherein the further predefined condition is reaching a further specific angular position or a further predefined rotational speed value.
2. The method as claimed in claim 1, characterized in that the drive shaft (222) is a crankshaft which is coupled to a piston (237) by a connecting rod (231), wherein the position (a) of the drive shaft (222) is such that a piston (237) assumes a top dead center (OT) or a bottom dead center (UT).
3. The method as claimed in claim 1, characterized in that the event (nStart, tStart, aStart) is determined as a function of at least one operating condition.
4. The method as claimed in claim 1, characterized in that, during a process of coasting to a standstill by the internal combustion engine, the rotational speed (n), the associated angle () of the drive shaft (22) and an associated time (t) are recorded.
5. The method as claimed in claim 1, characterized in that a predefined rotational speed value (nG) is dependent on a temperature.
6. The method as claimed in claim 1, characterized in that a starting angle (Start) is an angle () at which the current rotational speed (n) is lower than a previously defined rotational speed (nG).
7. The method as claimed in claim 1, characterized in that the previously defined rotational speed (nG) is a rotational speed below which the crankshaft CS will assume a target rotational speed (nZ) after a subsequent angular position () has been passed through.
8. The method as claimed in claim 1, characterized in that a starting angle (Start) is determined as a function of a rotational speed (n) at a specific angle ().
9. The method as claimed in claim 1, characterized in that the starting angle (Start) is obtained from a characteristic diagram, and the starting angle (Start) is stored in the characteristic diagram as a function of a rotational speed (n) at a specific angle ().
10. The method as claimed in claim 1, characterized in that, when the starting rotational speed (nStart) is reached, the starting pinion (22) of the starter device (10) is pre-engaged in the direction of the toothed ring (25).
11. The method as claimed in claim 1, characterized in that a starting time (tStart) coincides with the start of a flow of current through a pre-engagement actuator (16) which leads to a thrust movement of a magnetic armature (168) in the pre-engagement actuator (16).
12. The method as claimed in claim 1, characterized in that a target rotational speed (nZ) is a rotational speed of the drive shaft (222) at which the starting pinion (22) is intended to mesh, wherein an actuation time (t) is a time difference between an application time (tZ) and the starting time.
13. A non-transitory computer readable medium having a computer program product which can be loaded into at least one program memory (303) with program instructions (306) in order to carry out all the steps of: a. detecting firstly a rotational speed (n, n1, n2, n3) of the drive shaft (222) in a previously determined position with a specific angle (an, aOT, aUT), b. comparing the detected rotational speed (n, n1, n2, n3) with a predefined rotational speed value (nG), and c. initiating the pre-engagement of the starting pinion (22) in the direction of the toothed ring (25) if the rotational speed (n, n1, n2, n3) is lower than or equal to the predefined rotational speed value (nG) and a further predefined condition (nStart, tStart, aStart) of reaching a further specific angular position or a further predefined rotational speed value is met; when the program is executed in at least one control unit (255).
14. A control unit for a start/stop operation of an internal combustion engine (210) in a motor vehicle (310) for briefly stopping and starting the internal combustion engine (210), wherein the internal combustion engine (210) can be started by an electric starter device (10), wherein the control unit (255) has a processor (313) with a program memory (303), characterized in that the processor (313) is embodied as a detection device, evaluation device and control device in order to actuate the starter device (10) in a defined fashion, having a computer program loaded into the program memory (303) which carries out the steps of: a. detecting firstly a rotational speed (n, n1, n2, n3) of the drive shaft (222) in a previously determined position with a specific angle (an, aOT, aUT), b. comparing the detected rotational speed (n, n1, n2, n3) with a predefined rotational speed value (nG), and c. initiating the pre-engagement of the starting pinion (22) in the direction of the toothed ring (25) if the rotational speed (n, n1, n2, n3) is lower than or equal to the predefined rotational speed value (nG) and a further predefined condition (nStart, tStart, aStart) of reaching a further specific angular position or a further predefined rotational speed value is met.
15. The method as claimed in claim 1, characterized in that a predefined rotational speed value (nG) is dependent on an engine friction.
16. The method as claimed in claim 1, characterized in that a predefined rotational speed value (nG) is dependent on a pressure.
17. The method as claimed in claim 5, characterized in that the temperature is one of a cooling water temperature, an oil temperature, and an external temperature.
18. The method as claimed in claim 1, characterized in that the specific angle () is a function of the angle () at which the drive shaft (22) assumes the last top dead center (OT).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in more detail below by way of example with reference to the figures, of which:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5)
(6) The starter motor 13 has as a housing a pole tube 28 which has on its inner circumference pole shoes 31 which each have an exciter winding 34 wound around them. The pole shoes 31 in turn surround an armature 37, which has an armature packet 43 constructed from laminations 40 and an armature winding 49 arranged in grooves 46. The armature packet 43 is pressed onto a drive shaft 44. Furthermore, a commutator 52, which is constructed, inter alia, from individual commutator laminations 55, is attached to the end of the drive shaft 13 facing away from the starting pinion 22. The commutator laminations 55 are electrically connected to the armature winding 49 in a known fashion such that when the commutator laminations 55 are energized by means of carbon brushes 58, a rotational movement of the armature 37 occurs in the pole tube 28. A power supply 61, arranged between the electric drive 16 and the starter motor 13, supplies, in the switched-on state, both the carbon brushes 58 and the exciter winding 34 with current. The drive shaft 13 is supported on the commutator side with a shaft stub 64 in a sliding bearing 67, which is in turn held in a positionally fixed fashion in a commutator bearing lid 70. The commutator lid 70 is in turn fastened by means of ties 73 (screws, for example 2, 3 or 4 thereof), which are arranged distributed over the circumference of the pole tube 28, in the drive end plate 19. In this context, the pole tube 28 is supported on the drive end plate 19 and the commutator bearing lid 70 is supported on the pole tube 28.
(7) In the driving direction, the armature 37 is adjoined by what is referred to as a sun gear 80 which is part of a planetary gear mechanism 83. The sun gear 80 is surrounded by a plurality of planetary gears 86, usually three planetary gears 37 which are supported on axle stubs 92 by means of roller bearings 89. The planetary gears 37 roll in a ring gear 95, which is mounted on the outside in the pole tube 28. The planetary gears 37 are adjoined in the direction of the output side by a planetary carrier 98 in which the axle stubs 92 are accommodated. The planetary carrier 98 is in turn mounted in an intermediate bearing 101 and a sliding bearing 104 which is arranged therein. The intermediate bearing 101 is configured in a pot shape such that both the planetary carrier 98 and the planetary gears 86 are accommodated therein. Furthermore, the ring gear 95 is arranged in the pot-shaped intermediate bearing 101 and is ultimately closed off from the armature 37 by a lid 107. The intermediate bearing 101 is also supported with its outer circumference on the inside of the pole tube 28. The armature 37 has, on the end of the drive shaft 13 facing away from the commutator 52, a further shaft stub 110, which is also accommodated in a sliding bearing 113. The sliding bearing 113 is in turn accommodated in a central drill hole in the planetary carrier 98. The planetary carrier 98 is connected in one piece to the output shaft 116. This output shaft is supported, by its end 119 facing away from the intermediate bearing 101, in a further bearing 122 which is fastened in the drive end plate 19.
(8) The output shaft 116 is divided into various sections: the section which is arranged in the sliding bearing 104 of the intermediate bearing 101 is therefore followed by a section with what is referred to as straight toothing 125 (internal toothing), which is part of what is referred to as a shaft/hub connection. In this case, this shaft/hub connection 128 permits a driver 131 to slide in an axially linear fashion. This driver 131 is a sleeve-like projection which is connected in one piece to a pot-shaped outer ring 132 of the freewheel 137. This freewheel 137 (one-way rotation device) is also composed of the inner ring 140, which is arranged radially inside the outer ring 132. Clamping bodies 138 are arranged between the inner ring 140 and the outer ring 132. These clamping bodies 138 prevent, through interaction with the inner ring and the outer ring, a relative rotation between the outer ring and the inner ring in a second direction. In other words: the freewheel 137 permits a circumferential relative movement between the inner ring 140 and the outer ring 134 only in one direction. In this exemplary embodiment, the inner ring 140 is embodied in one piece with the starting pinion 22 and the oblique toothing 143 thereof (external oblique toothing). The starting pinion 22 can alternatively also be embodied as a straight-toothed pinion. Instead of electromagnetically excited pole shoes 31 with an exciter winding 34, permanently magnetically excited poles could also be used. Instead of being equipped with straight toothing 125, the shaft/hub connection 128 can also be equipped with steep pitch toothing. In this context, combinations are possible according to which a) the starting pinion 22 has oblique toothing and the shaft/hub connection 128 has straight toothing 125, b) the starting pinion 22 has oblique toothing and the shaft/hub connection 128 has steep pitch toothing, or c) the starting pinion 22 has straight toothing and the shaft/hub connection 128 has steep pitch toothing.
(9) However, the electric pre-engagement actuator 16 or the armature 168 also has the function of moving, with a traction element 187, a lever which is arranged in a rotationally movable fashion the drive end plate 19. This lever 190, usually embodied as a fork lever, engages with two prongs (not illustrated here) on its outer circumference around two disks 193 and 194 in order to move a driver ring 197, clamped in between the latter, toward the freewheel 137 counter to the resistance of the spring 200, and to cause the starting pinion 22 to mesh with the toothed ring 25.
(10) Details will be given below on the meshing mechanism. The electric drive 16 has a bolt 150 which is an electric contact and, when it is installed in the vehicle, is connected to the positive pole of an electric starter battery (not illustrated here). This bolt 150 is guided through a lid 153. A second bolt 152 is a connection for the electric starter motor 13, which is supplied via the power supply 61 (thick stranded conductor). This lid 153 closes off a housing 156 which is made of steel and which is fastened to the drive end plate 19 by means of a plurality of fastening elements 159 (screws). A thrust device 160 for applying a tractive force to the fork lever 190 and a switching device 161 are arranged in the electric pre-engagement actuator 16. The thrust device 160 has a winding 162, and the switching device 161 has a winding 165. The winding 162 of the thrust device 160 and the winding 165 of the switching device 161 each bring about, in the switched-on state, an electro-magnetic field which flows through various components.
(11)
(12) Such an internal combustion engine 210 is usually controlled by a control unit 255. If this control unit 255 then receives a signal 258 which communicates to the control unit 255 that the internal combustion engine 210 is to be switched off, for example a fuel supply (not illustrated here) is interrupted so that the internal combustion engine 210 comes to a standstill after a short time. Such a process of coasting to a standstill 261 is illustrated in more detail in
(13) The time is plotted on the abscissa (x axis), and the rotational speed n is plotted on the ordinate (y axis). Furthermore, two horizontal lines are illustrated, wherein the upper of the two horizontal lines represents a limiting value of a rotational speed of the drive shaft 222, and the lower of the two lines represents a target rotational speed of the drive shaft 222. The target rotational speed is characterized by nZ, and the limiting rotational speed or the upper and therefore highly reliable limiting value of a rotational speed of the drive shaft 222 is denoted by nG. For example, it is assumed here that the target rotational speed nZ corresponds to a value of 80/min, while the limiting rotational speed nG corresponds to a value of 150/min. For the sake of further orientation, the distance between the two vertical lines corresponds to a time difference of 50 ms. For the sake of further orientation, individual specific points of the process of coasting to a standstill are also characterized. Therefore, three points are denoted by UT and a respective serial number 1, 2 or 3. These points UT1, UT2 and UT3 stand for what are referred to as bottom dead centers. The designations OT1 and OT2 correspondingly represent what are referred to as top dead centers 1 and 2. During two revolutions of the drive shaft 222, each piston 237 of an internal combustion engine 210 which is equipped with a plurality of cylinders 240 and accordingly also a plurality of pistons 237, for example a 6-cylinder in-line engine (4-stroke engine), passes through one top dead center OT, at which a connecting rod 231 and a crank component 225 are in the extended arrangement. With respect to
(14) Since in the case of a 6-cylinder in-line engine the two crank components 225 are usually arranged in a plane and there are a total of three such planes which are spaced apart by respectively 120 (degrees of angle) from one another, this means that the distance between UT1 and OT1 corresponds to 60. After a further 60, two further pistons 237 assume a bottom dead center UT2, and after a further 60 two other pistons 237 assume a top dead center OT2, etc.
(15) Within the context of the methods and method steps presented in total here, there is provision for the starting pinion 22 of the starter device 10 to mesh with the internal combustion engine 210 which is coasting to a standstill, and therefore with the rotating toothed ring 25 thereof. For this purpose, during the process of coasting to a standstill, the engine speed n of the internal combustion engine 210, the crankshaft angle and the time t are measured. The time t is obtained here, for example, from a clock in the control unit starting from a specific starting point, or, for example, the number of oscillations of a quartz is counted and multiplied by the oscillation time in order to determine the time difference t between a starting time t=0 and a later time t0. The crankshaft angle is determined, for example, by a sensor 300. For this purpose, for example on the basis of a quite specific determined signal, the sensor 300 (angle sensor or rotational speed sensor) determines each further position of the drive shaft 222 using a perforated grid, provided on the toothed ring 25 or flywheel (not shown in more detail here) for detecting the angular position of the drive shaft 222 any further angular position. An engine speed n between different crankshaft angles is generally determined by what is referred to as the angular speed, i.e. the change in the angle and therefore in the crankshaft position or drive shaft position between two different angles 1 and 2 as well as the time t=t2t1 which has passed in the meantime. The observation time period can for this purpose be restricted, for example, to the distance between adjacent top dead centers, i.e. to the value range with the cylinder number i.sub.Cylinder of the internal combustion engine 210. The value range is then obtained on the basis of two revolutions of the drive shaft 222 which correspond to a passed-through angle of 720 degrees angle, and to the number of cylinders i.sub.Cylinder for the angle or the value range thereof between the angle 0 and the angle 720/i.sub.Cylinder. In the example with an in-line 6-cylinder engine, the value range comprises 120 degrees angle. If in the process the rotational speed n undershoots a rotational speed limit nG in the case of a specific, defined angle .sub.Start, the meshing process should be begun. This means that after the detection according to which the drive shaft 222 is smaller at .sub.Start than the rotational speed limit nG, the starting pinion 22 is to be pre-engaged in the direction of the toothed ring 25. If
(16) Accordingly, a method for actuating a starter device 10 is disclosed, wherein the starter device 10 has a starting pinion 22 which is provided to be meshed with a toothed ring 25 of an internal combustion engine 210, wherein the internal combustion engine 210 has a drive shaft 222. During the sequence of the method, there is provision here that firstly a rotational speed n, n1, n2, n3 of the drive shaft 222 is detected, this detected rotational speed n, n1, n2, n3 is compared with a predefined rotational speed value nG, and if the rotational speed n, n1, n2, n3 is lower than or equal to or at most equal to or not greater than the predefined rotational speed value nG, the starting pinion 22 is pre-engaged in the direction of the toothed ring 25. For the sake of completeness it will be mentioned here that, at the point at the angular position .sub.Start0 which is just after when a bottom dead center UT1 is passed through, the drive shaft 222 has the rotational speed n1. N gives the rotational speed of the drive shaft 222 in general.
(17)
(18) In the example according to
(19) In
(20) According to a further refinement of the invention, the crankshaft angle or drive shaft angle .sub.Start at which the meshing process is intended to begin can be defined, for example, by what is referred to as a characteristic diagram. Consequently, for example when the condition which is to be met has occurred at the angular position .sub.Start2, it is possible to define, as a function of the actual rotational speed value at this moment at this angular position .sub.Start2, that the starting process is to begin when the angle .sub.Start is reached. Alternatively, instead of the time period starting at the time at which the drive shaft 222 meets the condition, the process can also start, for example, after a further time period of t.sub.Start. According to a further alternative, after the assumption of the angle .sub.Start2 by the drive shaft 222, the starting process or the pre-engagement process can also be initiated after the drive shaft 222 has reached a rotational speed n.sub.Start.
(21) For a process 261 of a drive shaft 222 coasting to a standstill, as is illustrated in
(22)
(23) In the second case (middle rotational speed level), for example the actual rotational speed at which the starting pinion 22 bears against the toothed ring 25 is already below the target rotational speed nZ which is defined per se. In the case of the coasting-to-a-standstill curve 261 at the lowest rotational speed level, it is even the case that the starting pinion 22 does not bear against the toothed ring 25 until the drive shaft 222 has swung back in the combustion chamber 249 (compression stroke) owing to the pneumatic spring forces before a top dead center is reached. Furthermore, for the same of comprehension of this
(24) If deviations in rotational speed occur between the actual rotational speed of the internal combustion engine and the drive shaft 222 thereof and the rotational speed nZ outside permissible tolerances for a specific type of internal combustion engine 210 when meshing with the internal combustion engine 210 which is coasting to a standstill takes place and/or when the starting pinion 22 is applied to the toothed ring 25 of the internal combustion engine 210, the method which is described below can alternatively be used.
(25)
(26) As is apparent from
(27) According to the example in
(28) In the exemplary embodiment according to
(29) The limiting rotational speed nG itself can be defined by means of a suitable method. As already mentioned, said limiting rotational speed nG can be stored, for example, in a characteristic diagram as a function of the operating parameters which occur, on which details have already been given above. The rotational speed nG can be determined during the process 261 of coasting to a standstill by the engine, for example by considering the energy. Furthermore, the rotational speed nG can also be determined by means of a learning function by taking into account processes of coasting to a standstill by the engine which have already been recorded.
(30) If the rotational speed n at the top dead center OT2 is not higher than nG, the meshing process is to be started from the time when the crankshaft angle .sub.Start is reached (
(31) On the basis of an example according to
(32) If in this method to the starting angle .sub.Start were to be left unchanged independently of the rotational speed level of the coasting-to-a-standstill curve 261, see, for example,
(33) Even given a constant characteristic of the coasting of the engine to a standstill or the process 261 of the coasting to a standstill, i.e. essentially constant average gradients for the coasting of the engine to a standstill and changes in rotational speed due to cylinder compression and cylinder decompression, with this method the actual meshing rotational speed would vary by a differential rotational speed n. Given a constant actuation time of the starter motor or of the starting pinion 22, the starting angle .sub.Start can be adapted on the basis of the rotational speed of one or more characteristic points, for example the rotational speed of the last top dead center nOT2. One possible method for adaptation is here the storage of a characteristic diagram for different rotational speeds at each top dead center OT or the recalculation of .sub.Start by means of a learning function.
(34) In the event of the process of the engine coasting to a standstill (process 261) being set differently, for example over the profile of the technical service life of the internal combustion engine 210 or, for example, of state variables which influence the process 261 of coasting to a standstill during this time, in the present method result in a deviation between the actual meshing rotational speed nE and the target rotational speed nZ. A change in the characteristic of the process 261 of coasting to a standstill can therefore be divided into two types:
(35) Variation of the average gradient for the coasting of the engine to a standstill
(36) The average gradient for the coasting of the engine to a standstill can be varied, for example, by changing the friction, the loads effective during the coasting of the engine to a standstill and the temperatures of further parameters. If appropriate, the limiting rotational speed nG and/or the starting angle .sub.Start should be adapted by means of the variation. The spread of these parameters can be tested by means of vehicle dimensions under various operating conditions and for different consumers, and limiting situations can be analyzed by means of engine simulations.
(37) Changes in the Engine Ripple
(38) Changes in the engine ripple are changes in the rotational speed caused by cylinder compression and cylinder decompression. This ripple, for which a suitable starting angle .sub.Start is selected by means of a suitable method, is varied, for example, by the cylinder stroke and leakage. Cylinder properties of a defined type of engine can be influenced by operating conditions, series production spread and aging effects.
(39) For the sake of providing an overview,
(40) According to the exemplary embodiments above, the rotational movement of the drive shaft 222 is characterized by a very dynamic profile. In macroscopic terms, the rotational speed drops. However, this profile is characterized by relative minimum values in the vicinity of top dead centers and relative maximum values in the vicinity of bottom dead centers. Furthermore, the profile therefore has positive gradient values (between the top and bottom dead centers) and negative gradient values (between the bottom and top dead centers).
(41) The program instructions 306 (computer program product) can, for example, be loaded into the program memory 303 via an interface (for example plug-type connection).
(42) A computer program product is therefore disclosed which can be loaded into at least one program memory 303 with program instructions 306 in order to permit all the steps of the method to be carried out according to one of the refinements described here if the program is executed in at least one control unit 255.
(43)
(44) There is provision for the method steps described above to be used in a motor vehicle which is equipped with a start/stop method of operation. The start/stop method of operation permits automated meshing of the starting pinion 22 as soon as the control unit 255 receives a signal 316 from a triggering device 319 which represents a desire of the vehicle driver to carry on driving with the motor vehicle. The triggering device 319 may be what is referred to as a clutch pedal or an accelerator pedal or a shifting operator control component which is used to select a gearbox stepup ratio or gearbox reduction ratio in transmissions (gearbox between the clutch and driven wheel or wheels).