Integrated assemblies which include stacked memory decks, and methods of forming integrated assemblies
11569258 · 2023-01-31
Assignee
Inventors
- Liu Liu (Dalian, CN)
- David Daycock (Boise, ID, US)
- Rithu K. Bhonsle (Boise, ID, US)
- Giovanni Mazzone (Boise, ID, US)
- Narula Bilik (Boise, ID, US)
- Jordan D. Greenlee (Boise, ID, US)
- Minsoo Lee (Boise, ID, US)
- Benben Li (Boise, ID, US)
Cpc classification
H10B43/27
ELECTRICITY
H10B41/27
ELECTRICITY
H01L27/0688
ELECTRICITY
International classification
Abstract
Some embodiments include a method of forming stacked memory decks. A first deck has first memory cells arranged in first tiers disposed one atop another, and has a first channel-material pillar extending through the first tiers. An inter-deck structure is over the first deck. The inter-deck structure includes an insulative expanse, and a region extending through the insulative expanse and directly over the first channel-material pillar. The region includes an etch-stop structure. A second deck is formed over the inter-deck structure. The second deck has second memory cells arranged in second tiers disposed one atop another. An opening is formed to extend through the second tiers and to the etch-stop structure. The opening is subsequently extended through the etch-stop structure. A second channel-material pillar is formed within the opening and is coupled to the first channel-material pillar. Some embodiments include integrated assemblies.
Claims
1. An integrated assembly, comprising: a first deck having first memory cells arranged in first tiers disposed one atop another, and having first channel-material pillars extending through the first tiers; an inter-deck structure over the first deck; the inter-deck structure comprising an insulative expanse; a second deck over the inter-deck structure; the second deck having second memory cells arranged in second tiers disposed one atop another; second channel-material pillars coupled to some of the first channel-material pillars through conductive interconnects passing through the inter-deck structure; and a first channel-material pillar not being coupled with any of the second channel-material pillars, and instead being covered by a multi-material structure which extends into the inter-deck structure.
2. The integrated assembly of claim 1 wherein said first channel-material pillar which is not coupled with any of the second channel-material pillars is one of a plurality of the first channel-material pillars which are not coupled with any of the second channel-material pillars.
3. The integrated assembly of claim 1 comprising conductive couplers over the first channel-material pillars; one of the conductive couplers being over the first channel-material pillar which is not coupled with any of the second channel-material pillars; and wherein the multi-material structure is over and directly against said one of the conductive couplers.
4. The integrated assembly of claim 3 wherein the conductive couplers comprise conductively-doped semiconductor material.
5. The integrated assembly of claim 4 wherein the multi-material structure includes tungsten over the conductively-doped semiconductor material, and includes a liner between the tungsten and the conductively-doped semiconductor material; wherein the liner comprises nitrogen and one or both of titanium and tungsten.
6. The integrated assembly of claim 1 wherein said multi-material structure includes an oxide over a metal-containing material which is not an oxide.
7. The integrated assembly of claim 6 wherein said oxide is a metal oxide.
8. The integrated assembly of claim 7 wherein the metal oxide comprises one or more of magnesium oxide, aluminum oxide, hafnium oxide and zirconium oxide.
9. The integrated assembly of claim 6 wherein the metal-containing material which is not an oxide comprises one or more of tungsten, tungsten nitride, titanium and titanium nitride.
10. The integrated assembly of claim 1 wherein said multi-material structure includes aluminum oxide over tungsten.
11. The integrated assembly of claim 1 wherein said multi-material structure includes, in ascending order from the first channel-material pillar which is not coupled with any of the second channel-material pillars; a liner comprising nitrogen and one or both of titanium and tungsten; a mid-level material comprising one or both of titanium and tungsten; and an upper-level material comprising aluminum oxide.
12. The integrated assembly of claim 11 wherein said multi-material structure has a thickness within a range of from about 10 nm to about 300 nm; the liner has a thickness within a range of from about 10 Å to about 5 nm; the mid-level material has a thickness within a first range of from about 5 nm to about 150 nm; and the upper-level material has a thickness within a second range of from about 5 nm to about 150 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(15) Some embodiments include methods of coupling channel-material pillars from one deck to another in multi-deck assemblies. Some embodiments include multi-deck assemblies having some channel-material pillars of a lower deck which are coupled with channel-material pillars of an upper deck, and having at least one channel-material pillar of the lower deck which is not coupled with a channel-material pillar of the upper deck. An inter-deck region is between the upper and lower decks. Multi-material structures are over each of the channel-material pillars of the lower deck which are not coupled with the channel-material pillars of the upper deck, with the multi-material structures being in the inter-deck region. The multi-material structures may include a first material comprising oxide (e.g., aluminum oxide) over a second material to which the oxide is selectively etchable. In some embodiments, the second material may include one or more of tungsten, titanium, titanium nitride and tungsten nitride. Example embodiments are described with reference to
(16) Referring to
(17) A gap is provided between the base 12 and the deck 14 to indicate that there may be other materials, structures, etc., between the deck 14 and the base 12.
(18) The deck 14 includes memory cells 16 arranged in tiers 18. The tiers 18 may correspond to a wordline tiers of the type described above with reference to
(19) The deck 14 may be referred to as a first deck, the memory cells 16 may be referred to as first memory cells, and the tiers 18 may be referred to as first tiers.
(20) Channel-material pillars 24 extend through the tiers 18. The channel-material pillars comprise channel material 26. The channel material may comprise any suitable semiconductor material; and in some embodiments may comprise, consist essentially of, or consist of one or more of silicon, germanium, II/V semiconductor material (e.g., gallium phosphide), semiconductor oxide, etc.; with the term II/V semiconductor material referring to semiconductor materials comprising elements selected from groups III and V of the periodic table (with groups III and V being old nomenclature, and now being referred to as groups 13 and 15). The channel-material pillars may comprise channel material suitable for utilization in the NAND configurations described above with reference to
(21) The channel-material pillars 24 of the first deck 14 may be referred to as first channel-material pillars.
(22) In the shown embodiment, the channel material 26 of the channel-material pillars 24 surrounds insulative material 28; and accordingly the channel-material pillars are configured as so-called “hollow-channel” structures.
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(24) The memory cells may comprise any suitable configuration. In some embodiments the memory cells may comprise charge-trapping material (e.g., silicon nitride), and in other embodiments the memory cells may comprise floating gate material (e.g., polycrystalline silicon).
(25) The channel-material pillars 24 are coupled with a source conductor structure 30. The source conductor structure comprises conductive material 32. Such conductive material may comprise any suitable electrically conductive composition(s); such as, for example, one or more of various metals (e.g., titanium, tungsten, cobalt, nickel, platinum, ruthenium, etc.), metal-containing compositions (e.g., metal silicide, metal nitride, metal carbide, etc.), and/or conductively-doped semiconductor materials (e.g., conductively-doped silicon, conductively-doped germanium, etc.). The conductor structure 30 may correspond to one of the source structures described above with reference to
(26) Three example channel-material pillars 24 are shown in
(27) The illustrated embodiment has select gates 34 provided between the bottom-most tier of memory cells 16 and the source conductor structure 30. The select gates may correspond to the source-side select gates (SGSs) described above with reference to
(28) Conductive couplers 40 are over the channel-material pillars 24. The conductive couplers comprise conductive material 41, and may be utilized for interconnecting the channel-material pillars 24 of the first deck to other channel-material pillars formed over the first deck. The conductive material 41 may comprise any suitable composition(s); such as, for example, one or more of various metals (e.g., titanium, tungsten, cobalt, nickel, platinum, ruthenium, etc.), metal-containing compositions (e.g., metal silicide, metal nitride, metal carbide, etc.), and/or conductively-doped semiconductor materials (e.g., conductively-doped silicon, conductively-doped germanium, etc.). In some embodiments, the conductive material 41 may comprise, consist essentially of, or consist of conductively-doped semiconductor material (e.g., n-type doped polysilicon).
(29) A spacing structure 36 is over the deck 14 and along sidewalls of the conductive couplers 40. The spacing structure includes an insulative material 38, which may be considered to be configured as an insulative expanse. The insulative material 38 may comprise any suitable composition(s); and in some embodiments may comprise, consist essentially of, or consist of silicon nitride.
(30) Etch-stop structures 42 are over the conductive couplers 40. In some embodiments, the etch-stop structures may be considered to be provided within regions which extend through the insulative expanse 36 to the conductive couplers 40. The etch-stop structures are directly over the channel-material pillars 24, with the term “directly over” meaning that the etch-stop structures are vertically-aligned with the channel-material pillars. It is noted that the etch-stop structures may be wider than the channel-material pillars in some embodiments, or narrower than the channel-material pillars, and may still be directly over the channel-material pillars as long as the etch-stop structures are vertically aligned with the channel-material pillars.
(31) The etch-stop structures 42 may comprise any suitable composition or combination of compositions. In some embodiments, the etch-stop structures comprise a single homogeneous material 44, as shown in
(32) In the illustrated embodiment of
(33) In some embodiments, the etch-stop material 44 may comprise, consist essentially of, or consist of an oxide. Suitable oxides may include metal oxides; and in some embodiments the material 44 may comprise, consist essentially of, or consist of one or more of magnesium oxide, aluminum oxide, hafnium oxide and zirconium oxide. In some embodiments, the etch-stop material 44 may comprise metal-containing material corresponding to pure metal or mixtures of two or more metals (including alloys). For instance, the etch-stop material 44 may comprise, consist essentially of, or consist of one or both of titanium and tungsten. In some embodiments, the etch-stop material 44 may comprise metal in combination with nitrogen. For instance, the etch-stop material 44 may comprise, consist essentially of, or consist of one or both of tungsten nitride and titanium nitride.
(34) Referring to
(35) The second memory cells 46 may have substantially identical configurations relative to the first memory cells 16; with the term “substantially identical” meaning identical to within reasonable tolerances of fabrication and measurement.
(36) The spacing structure 36 may be referred to as an inter-deck structure, in that it is provided between the first and second decks 14 and 50.
(37) Referring to
(38) The openings 54 are shown terminating at an upper surface of the etch-stop material 44 as would occur if the etching utilized to form the openings 54 is 100% selective for the material 52 relative to the material 44. In other embodiments, the etching may be less than 100% selective for the material 52 relative to the material 44, and accordingly the openings may penetrate partially into the material 44 during the removal of the material 52.
(39) Referring to
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(41) The channel material 56 forms second channel-material pillars 58 within the second deck 50. In the shown embodiment, the channel material 56 only partially fills the openings 54; and accordingly the second channel-material pillars 58 are configured in hollow-channel configurations. In subsequent processing (not shown) insulative material analogous to the material 28 may be formed within the hollow-channel configurations of the pillars 58. In alternative embodiments (not shown) the material 56 may entirely fill the openings 54 so that the channel-material pillars 58 are solid pillars of channel material, rather than being hollow-channel configurations.
(42) The illustrated first channel-material pillars 24 may be considered to be representative of a large plurality of substantially-identical pillars that extend through the first tiers 28 of the first deck 14. Similarly, the second channel-material pillars 58 may be considered to be representative of a large plurality of substantially-identical pillars that extend through the second tiers 48 of the second deck 50. The first and second pillars 24/58 which are coupled to one another, together with the memory cells 16/46 along such pillars, may be considered to be representative of a large plurality of substantially-identical strings of a NAND memory. In subsequent processing (not shown) additional structures may be formed along upper portions of the strings, including, for example, drain side select gates (SGDs).
(43) The assembly 10 of
(44) The processing of
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(48) Two of the first channel-material pillars 24 of the assembly of
(49) As discussed above, in some embodiments the etch-stop structures 42 may comprise two or more different materials.
(50) The materials 60 and 62 may comprise any suitable composition(s), and in the shown embodiment are both illustrated to be conductive. In some embodiments, the material 60 may comprise a metal nitride. For instance, the material 60 may comprise, consist essentially of, or consist of one or both of titanium nitride and tungsten nitride. In some embodiments, the material 62 may comprise elemental metal, either alone or in a mixture with other elemental metals (with the term “mixture” including alloys). For instance, the material 62 may comprise, consist essentially of, or consist of one or both of tungsten and titanium. The material 60 may be provided as a liner to preclude undesired reactions between the material 62 and the material 41 of the conductive coupler 40. For instance, if the material 41 comprises silicon and material 62 comprises elemental tungsten, it may be desired to form a metal nitride liner between the materials 41 and 62. If there is no problematic reaction between the materials 41 and 62, then the material 60 may be omitted in some embodiments. Also, although only two materials are shown within the etch-stop structures 42, in other embodiments there may be more than two materials. For instance, a metal silicide may be formed between the metal nitride 60 and the silicon-containing material 41 in some embodiments. If multiple materials are utilized within the etch-stop structures 42, such materials may be all conductive materials in some embodiments, or may include one or more insulative materials.
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(54) The illustrated embodiment of
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(56) An advantage of utilizing a multi-material etch-stop structure can be that the heterogeneous structure provides an opportunity to tailor the structure for particular applications. For instance, in some embodiments, the multi-material structure 42 may comprise aluminum oxide over tungsten (e.g., the material 64 may comprise aluminum oxide and the material 62 may comprise tungsten). An advantage of the configuration in which the aluminum oxide is over the tungsten may be that such takes advantage of the desired properties of each material, while avoiding problems that may be associated with the materials. Specifically, an advantage of aluminum oxide can be that the material etches rapidly, especially when compared with a metal (e.g. tungsten). However, a disadvantage is that the selectivity of various etches toward aluminum oxide may be relatively low as compared to the selectivity toward “harder” materials (e.g., tungsten), and accordingly a greater thickness of aluminum oxide may be necessary to achieve a full stop as compared to the thickness of harder material. In contrast, an advantage of tungsten is its hardness. However, a disadvantage is that if the tungsten is too thick there may be severe taper along sidewalls of an opening which penetrates the tungsten. The multi-material design of the etch-stop structure 42 enables a thin amount of aluminum oxide 64 to be utilized since the harder etch-stop tungsten (material 62) is under the aluminum oxide 64. Also, the tungsten may be thin since the tungsten does not have to extend across the entire thickness of the etch-stop structure 42.
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(61) The multi-material etch-stop structure 42 may have any suitable thickness.
(62) The multi-deck assemblies described herein may be fabricated across die locations of a semiconductor wafer. For instance
(63) After desired circuitry is formed within the die locations 82, the wafer 80 is sliced along the intervening regions 84 to separate finished dies from one another, and to thereby singulate the dies.
(64) Each finished die is part of a die configuration.
(65) The die configuration 88 of
(66) The assemblies and structures discussed above may be utilized within integrated circuits (with the term “integrated circuit” meaning an electronic circuit supported by a semiconductor substrate); and may be incorporated into electronic systems. Such electronic systems may be used in, for example, memory modules, device drivers, power modules, communication modems, processor modules, and application-specific modules, and may include multilayer, multichip modules. The electronic systems may be any of a broad range of systems, such as, for example, cameras, wireless devices, displays, chip sets, set top boxes, games, lighting, vehicles, clocks, televisions, cell phones, personal computers, automobiles, industrial control systems, aircraft, etc.
(67) Unless specified otherwise, the various materials, substances, compositions, etc. described herein may be formed with any suitable methodologies, either now known or yet to be developed, including, for example, atomic layer deposition (ALD), chemical vapor deposition (CVD), physical vapor deposition (PVD), etc.
(68) The terms “dielectric” and “insulative” may be utilized to describe materials having insulative electrical properties. The terms are considered synonymous in this disclosure. The utilization of the term “dielectric” in some instances, and the term “insulative” (or “electrically insulative”) in other instances, may be to provide language variation within this disclosure to simplify antecedent basis within the claims that follow, and is not utilized to indicate any significant chemical or electrical differences.
(69) The particular orientation of the various embodiments in the drawings is for illustrative purposes only, and the embodiments may be rotated relative to the shown orientations in some applications. The descriptions provided herein, and the claims that follow, pertain to any structures that have the described relationships between various features, regardless of whether the structures are in the particular orientation of the drawings, or are rotated relative to such orientation.
(70) The cross-sectional views of the accompanying illustrations only show features within the planes of the cross-sections, and do not show materials behind the planes of the cross-sections, unless indicated otherwise, in order to simplify the drawings.
(71) When a structure is referred to above as being “on”, “adjacent” or “against” another structure, it can be directly on the other structure or intervening structures may also be present. In contrast, when a structure is referred to as being “directly on”, “directly adjacent” or “directly against” another structure, there are no intervening structures present.
(72) Structures (e.g., layers, materials, etc.) may be referred to as “extending vertically” to indicate that the structures generally extend upwardly from an underlying base (e.g., substrate). The vertically-extending structures may extend substantially orthogonally relative to an upper surface of the base, or not.
(73) Some embodiments include a method of forming stacked decks of memory cells. A first deck is formed to have first memory cells arranged in first tiers disposed one atop another, and to have a first channel-material pillar extending through the first tiers. An inter-deck structure is formed over the first deck. The inter-deck structure includes an insulative expanse, and a region extending through the insulative expanse and directly over the first channel-material pillar. The region includes an etch-stop structure. A second deck is formed over the inter-deck structure. The second deck has second memory cells arranged in second tiers disposed one atop another. An opening is formed to extends through the second tiers and to the etch-stop structure. The opening is extended through the etch-stop structure with conditions which selectively remove the etch-stop structure relative to the insulative expanse. A second channel-material pillar is formed within the opening and is coupled to the first channel-material pillar.
(74) Some embodiments include a method of forming stacked decks of memory cells. A first deck is formed over a source conductor structure. The first deck has first memory cells arranged in first tiers disposed one atop another, and has a first channel-material pillar extending through the first tiers and coupling with the source conductor structure. A spacing structure is formed over the first deck. The spacing structure comprises an insulative expanse, and comprises a region extending through the insulative expanse to a conductive coupler associated with the first channel-material pillar. The region comprises an etch-stop structure. A second deck is formed over the spacing structure. The second deck has second memory cells arranged in second tiers disposed one atop another. An opening is formed to extend through the second tiers and to the etch-stop structure. The opening is extended through the etch-stop structure to the conductive coupler with conditions which selectively remove the etch-stop structure relative to the insulative expanse and relative to the conductive coupler. A second channel-material pillar is formed within the opening and is coupled to the first channel-material pillar through the conductive coupler.
(75) Some embodiments include an integrated assembly which includes a first deck having first memory cells arranged in first tiers disposed one atop another, and which includes first channel-material pillars extending through the first tiers. An inter-deck structure is over the first deck. The inter-deck structure comprises an insulative expanse. A second deck is over the inter-deck structure. The second deck has second memory cells arranged in second tiers disposed one atop another. Second channel-material pillars are coupled to some of the first channel-material pillars through conductive interconnects passing through the inter-deck structure. A first channel-material pillar is not coupled with any of the second channel-material pillars, and instead is covered by a multi-material structure which extends into the inter-deck structure.
(76) In compliance with the statute, the subject matter disclosed herein has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the claims are not limited to the specific features shown and described, since the means herein disclosed comprise example embodiments. The claims are thus to be afforded full scope as literally worded, and to be appropriately interpreted in accordance with the doctrine of equivalents.