BOARD CORE OF ARTIFICIAL BOARD AND METHOD FOR MANUFACTURING SAME

Abstract

Disclosed is a board core of an artificial board, the board core comprising a plurality of groups of core strip units (5), wherein each of the core strip units has a multi-layer structure in the lengthwise direction of a board core; each of the core strip units comprises multiple substrates; each of the substrates comprises a vertical pressure-bearing body (2) extending in the thickness direction of the board core, a horizontal pressure-bearing body (1) extending in the lengthwise direction of the board core, an oblique pulling structure (3) obliquely arranged with respect to the horizontal pressure-hearing body and the vertical pressure-hearing body, and a dual-horizontal pressure-bearing body (12) extending, in the lengthwise direction of the board core; and each of the core strip units is formed by means of sequentially arranging the multiple substrates, and different substrates form different core strip unit structures.

Claims

1. A board core of an artificial board, comprising a plurality of groups of core strip units, wherein each of the core strip units has a multi-layer structure along a length direction of the board core, each group of the core strip unit comprises a vertical pressure-bearing body extending in a thickness direction of the board core, a horizontal pressure-bearing body extending in the length direction of the board core, and an oblique pulling structure obliquely arranged with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body, each group of the core strip unit is composed of the horizontal pressure-bearing body, the vertical pressure-bearing body, the oblique pulling structure, another oblique pulling structure, another vertical pressure-bearing body, another horizontal pressure-bearing body, another oblique pulling structure and yet another oblique pulling structure laminated and bonded in sequence along the length direction of the board core, and the core strip units are laminated and bonded in sequence along the length direction of the board core to form the board core.

2. The board core according to claim 1, wherein the vertical pressure-bearing body comprises a plurality of slats which extend along the thickness direction of the board core and are arranged at intervals in parallel with each other; the horizontal pressure-bearing body comprises a plurality of slats which extend along the length direction of the board core and are arranged at intervals in parallel with each other; the oblique pulling structure comprises a plurality of slats which are obliquely arranged with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body and are arranged at intervals; and a projection of the slats at corresponding positions of two adjacent layers of the oblique pulling structures in the core strip unit is in a herringbone shape or a splay shape or a cross shape in a lamination direction of the multi-layer structure.

3. The board core according to claim 2, wherein a bonding point of the slat of the vertical pressure-bearing body at a bonding position between the vertical pressure-bearing body and the horizontal pressure-bearing body is a slope-shaped structure.

4. The board core according to claim 2, wherein one layer of the horizontal pressure-bearing body at a boundary of the board core is removed according to requirements for insertion, so that the boundary of the board core is the vertical pressure-bearing body capable of insertion.

5. The board core according to claim 1, wherein the board core further comprises a reinforcing rib structure in a length or width direction of the artificial board.

6. The board core according to claim 1, wherein a fireproof material used for retarding inflaming is sprayed on surfaces of the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure in the core strip unit, and/or is filled in intervals among the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure.

7. A method for manufacturing a board core of an artificial board, comprising: step a1, placing a plurality of slats with a same length and a same thickness in parallel with each other according to fiber grain, and seamlessly placing the slats in a horizontal direction to form a square flat board (1); step b1: placing a plurality of slats having a same length and a same thickness on the flat board (1) with the fiber grain of the slats perpendicular to the fiber grain of the flat board (1) in a same way as in step a1, and bonding the slats to the flat board (1) to form a square flat board (2); step c1: opening a plurality of grooves which are in parallel with the fiber grain of the slats on two surfaces of the flat board (2) along the fiber grain of the slats to form a board (3); step d1: forming a board (4) according to steps a1 to c1, wherein a diagonal length of the board (4) is less than or equal to side lengths of the flat board (1), the flat board (2) and the board (3); step e1: cutting the board (4) in a diagonal direction of 45 degrees to form two triangular boards (5); step f1: placing four boards (5) on the board (3) with hypotenuses of the four boards (5) coinciding with edges of the board (3), and bonding the four boards to the board (3) to form a board (6); step g1: laminating and bonding multiple boards (6) in a certain sequence to form a board (7), and cutting the board (7) according to a certain thickness to form one or more groups of the core strip units; and step h1: laminating and bonding the multiple groups of the core strip units in sequence to form the board core of the artificial board.

8. The method according to claim 7, wherein a depth of each of the grooves on the board (3) is equal to a thickness of the corresponding slat, and a bottom of the groove is a slope-shaped structure.

9. A board core of an artificial board, comprising a plurality of groups of core strip units, each of the core strip units has a multi-layer structure along a length direction of the board core, each group of the core strip unit comprises a dual-horizontal pressure-bearing body extending in the length direction of the board core, and an oblique pulling structure obliquely arranged with respect to the dual-horizontal pressure-bearing body in the length direction of the board core, and each group of the core strip unit comprises the dual-horizontal pressure-bearing body, the oblique pulling structure, and another oblique pulling structure in the length direction of the board core, and is formed by laminating and bonding the dual-horizontal pressure-bearing body, the oblique pulling structure, and another oblique pulling structure; The dual-horizontal pressure-bearing body is composed of two horizontal pressure-bearing bodies bonded at tail ends; The core strip units are repeatedly stacked along the length of the board core to form the board core.

10. The board core of the artificial board according to claim 9, wherein a tail end of the dual-horizontal pressure-bearing body is bonded by inserting a first reinforcing rib, and the first reinforcing rib comprises at least one layer of thin board.

11. The board core of the artificial board according to claim 10, wherein fiber grain of an outermost layer of thin board of the first reinforcing rib is perpendicular to the grain of the horizontal pressure-bearing body bonded with the thin board.

12. The board core of the artificial board according to claim 11, wherein in a case that the number of layers of thin board comprised in the first reinforcing rib is odd, the fiber grain of any two adjacent layers of thin board are perpendicular to each other.

13. The board core of the artificial board according to claim 9, wherein the oblique pulling structure and the dual-horizontal pressure-bearing body are bonded by inserting a second reinforcing rib, and the second reinforcing rib comprises at least one layer of thin board.

14. The board core of the artificial board according to claim 9, wherein adjacent oblique pulling structures are grooved at any position to form a groove, a third reinforcing rib is inserted in the groove, and a direction of the third reinforcing rib is parallel or not parallel to the length direction of the board core.

15. The board core of the artificial board according to claim 9, wherein the horizontal pressure-bearing body comprises a plurality of slats which extend along the length direction of the board core and are arranged at intervals and in parallel with each other; the oblique pulling structure comprises a plurality of slats which are obliquely arranged with respect to the horizontal pressure-bearing body and are arranged at intervals; and a projection of the slats at corresponding positions of two adjacent layers of the oblique pulling structures in the core strip unit is in a herringbone shape or a splay shape or a cross shape in a lamination direction of the multi-layer structure.

16. The board core of the artificial board according to claim 15, wherein a depth between the slats of the horizontal pressure-bearing body arranged at intervals is smaller than a thickness of the horizontal pressure-bearing body, and a depth between the slats of the oblique pulling structure arranged at intervals is smaller than a thickness of the oblique pulling structure.

17. The board core according to claim 2, wherein a fireproof material used for retarding inflaming is sprayed on surfaces of the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure in the core strip unit, and/or is filled in intervals among the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure.

18. The board core according to claim 3, wherein a fireproof material used for retarding inflaming is sprayed on surfaces of the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure in the core strip unit, and/or is filled in intervals among the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure.

19. The board core according to claim 4, wherein a fireproof material used for retarding inflaming is sprayed on surfaces of the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure in the core strip unit, and/or is filled in intervals among the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure.

20. The board core according to claim 5, wherein a fireproof material used for retarding inflaming is sprayed on surfaces of the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure in the core strip unit, and/or is filled in intervals among the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0065] The drawings below only schematically illustrate and explain the present application, rather than limit the scope of the present application.

[0066] FIG. 1 is a schematic structural view of a core strip unit according to an embodiment of the present application;

[0067] FIG. 2 is a schematic structural view of a board core according to an embodiment of the present application;

[0068] FIG. 3 is a schematic structural view of slats of a horizontal pressure-bearing body, a vertical pressure-bearing body and an oblique pulling structure according to an embodiment of the present application;

[0069] FIG. 4 is a schematic structural view of the slats at corresponding positions of two adjacent layers of the oblique pulling structures according to an embodiment of the present application;

[0070] FIG. 5 is a schematic structural view of a board core capable of insertion according to an embodiment of the present application;

[0071] FIG. 6 is a schematic view of a bonding structure of the horizontal pressure-bearing body and the vertical pressure-bearing body according to an embodiment of the present application;

[0072] FIG. 7 is a schematic structural view of a board (1) in an embodiment of a method for manufacturing the board core according to the present application;

[0073] FIG. 8 is a schematic structural view of a board (2) in an embodiment of a method for manufacturing the board core according to the present application;

[0074] FIG. 9 is a schematic structural view of a board (3) in an embodiment of the method for manufacturing the board core according to the present application;

[0075] FIG. 10 is a schematic view showing a cutting direction of a board (4) and the structure of a board (5) in an embodiment of the method for the manufacturing the board core according to the present application;

[0076] FIG. 11 is a schematic structural view of a board (6) in an embodiment of the method for manufacturing the board core according to the present application;

[0077] FIG. 12 is a schematic structural view of a board (6) in an embodiment of the method for manufacturing the board core according to the present application;

[0078] FIG. 13 is a schematic structural view of a board (7) in an embodiment of a method for manufacturing the board core according to the present application;

[0079] FIG. 14 is a schematic structural view of grooves in an embodiment of the method for manufacturing the board core according to the present application;

[0080] FIG. 15 is a schematic structural view of a reinforcing rib in an embodiment of the board core according to the present application;

[0081] FIG. 16 shows a perspective view and a front view of the core strip unit according to an embodiment of the present application, wherein FIG. 16a is the schematic perspective view, and FIG. 16b is the front view;

[0082] FIG. 17 is a schematic view of the horizontal pressure-bearing body in the structure of the board core according to an embodiment of the present application, wherein FIG. 17a is a front view of the horizontal pressure-bearing body, and FIG. 17b is a projection view of the horizontal pressure-bearing body in a direction A;

[0083] FIG. 18 is a schematic view of the oblique pulling structure in the structure of the board core according to an embodiment of the present application, wherein FIG. 18a is a front view of the oblique pulling structure (20) and the oblique pulling structure (21), FIG. 18b is a projection view of the oblique pulling structure (20) in a direction B, and FIG. 18c is a projection view of the oblique pulling structure (21) in a direction C;

[0084] FIG. 19 is a schematic perspective view of artificial board core in an embodiment according to the present application, wherein FIG. 19a is a perspective view of the artificial board core, and FIG. 19b is a front view of the artificial board core;

[0085] FIG. 20 shows schematic structural views of embodiments including a first reinforcing rib according to the present application, wherein FIG. 20a1 is a schematic perspective view of the first reinforcing rib including one layer of a thin board; FIG. 20a2 shows that the thin board of the first reinforcing rib is perpendicular to fiber grain of the horizontal pressure-bearing body; FIG. 20b1 is a schematic perspective view of the first reinforcing rib including two layers of thin board; FIG. 20b2 shows that the thin boards of the first reinforcing rib perpendicular to the fiber grain of the horizontal pressure-bearing body; FIG. 20e1 is a schematic perspective view of the first reinforcing rib including five layers of thin board; and FIG. 20c2 shows that the thin boards of the first reinforcing rib are perpendicular to the fiber grain of the horizontal pressure-bearing body;

[0086] FIG. 21 shows front views of structures including the first reinforcing rib according to embodiments of the present application, wherein FIG. 21a is a schematic front view of the first reinforcing rib including one layer of thin board; FIG. 21b is a schematic front view of the first reinforcing rib including three layers of thin board; and FIG. 21c is a schematic front view of the first reinforcing rib including five layers of thin board;

[0087] FIG. 22 shows schematic structural views of embodiments including a second reinforcing rib according to the present application, wherein FIG. 22a1 is a schematic perspective view of the second reinforcing rib including one layer of thin board; FIG. 22a2 is a schematic plan view of the second reinforcing rib including one layer of thin board; FIG. 22b1 is a schematic perspective view of the second reinforcing rib including two layers of thin board; FIG. 22b2 is a schematic plan view of the second reinforcing rib including two layers of thin board; FIG. 22c1 is a schematic perspective view of the oblique pulling structure (20) and the oblique pulling structure (21) including the second reinforcing rib; and FIG. 22c2 is a schematic front view of the oblique pulling structure (20) and the oblique to pulling structure (21) including the second reinforcing rib;

[0088] FIG. 23 shows front views of core strip units including the first reinforcing rib and the second reinforcing rib according to embodiments of the present application, wherein FIG. 23a is a front view of an embodiment including the first reinforcing rib; and FIG. 23b is a front view of an embodiment including the first reinforcing rib and the second reinforcing rib;

[0089] FIG. 24 shows front views of embodiments including a third reinforcing rib according to the present application, wherein FIG. 24a is a front view of the oblique pulling structure including the third reinforcing rib, and the reinforcing rib is in parallel with the board core; and FIG. 24b is a front view of the oblique pulling structure including the third reinforcing rib, and the reinforcing rib is inclined with respect to the board core;

[0090] FIG. 25 is schematic structural view of the artificial board core in an embodiment according to the present application, wherein the figure shows that the board core of the artificial board includes multiple third reinforcing ribs which form a grid structure;

[0091] FIG. 26 shows schematic structural views of the slats at corresponding positions of two adjacent layers of the oblique pulling structures according to an embodiment of the present application, wherein FIG. 26a is a herringbone shape, FIG. 26b is a cross shape, and FIG. 26c is a splay shape;

[0092] FIG. 27 shows schematic structural views of a board (11) in an embodiment of the method for manufacturing the board core according to the present application, wherein FIG. 27a is a schematic plan view of a board surface, and FIG. 27b is a schematic plan view of the FIG. 27a in a direction D;

[0093] FIG. 28 shows schematic structural views of a board (12) in an embodiment of the method for manufacturing the board core according to the present application, wherein FIG. 28a is a schematic plan view of the board surface, and FIG. 28b is a schematic plan view of the FIG. 28a in the direction D;

[0094] FIG. 29a shows schematic structural views of a board (13) in an embodiment of the method for manufacturing the board core according to the present application, wherein a-1 is a schematic plan view of the board, and a-2 is a side view of the board; and

[0095] FIG. 29b shows schematic structural views of a board (14) in an embodiment of the method for manufacturing the board core according to the present application, wherein b-1 is a schematic plan view of the board, and b-2 is a side view of the board;

[0096] FIGS. 30a and 30b show cutting directions of the board (14) in the embodiment of the method for manufacturing the board core according to the present application, and FIGS. 30c and 30d are schematic structural views of a board (15);

[0097] FIG. 31 shows schematic structural views of a board (16) in an embodiment of the method for manufacturing the board core according to the present application, wherein a-1 is a schematic plan view of the board, and a-2 is a side view of the board;

[0098] FIG. 32 is a schematic structural view of the board core composed of the core strip units in an embodiment of the method for manufacturing the board core according to the present application;

[0099] FIG. 33 shows schematic views of the board (13) including the first reinforcing rib in an embodiment of the method for manufacturing the board core according to the present application, wherein FIG. 33a is a plan view of the board, and FIG. 33b is a side view of the boards;

[0100] FIG. 34 shows, schematic views of the board (16) including the second reinforcing rib in an embodiment of the method for manufacturing the board core according to the present application, wherein FIG. 34a is a plan view of the board, and FIG. 34b is a side view of the board; and

[0101] FIG. 35 shows schematic views of the board (16) including the third reinforcing rib, in an embodiment of the method for manufacturing the board core according to the present application, wherein FIG. 35a is a plan view of the board, and FIG. 35b is a side view of the board.

[0102] Reference Numerals:

TABLE-US-00001 1: horizontal pressure- 2: vertical pressure- bearing body, bearing body, 3: oblique pulling structure, 4: slat, 5: core strip unit, 6: reinforcing rib, 10: horizontal pressure- 11: horizontal pressure- bearing body, bearing body, 12: dual-horizontal pressure- 20: oblique pulling bearing body, structure, 21: oblique pulling 22: dual-oblique structure, pulling structure, L1: thickness of the horizontal pressure-bearing body, L2: groove depth of the grooved horizontal pressure-bearing body, L3: thickness of the oblique pulling structure, L4: groove depth of the grooved oblique pulling structure, 200: core strip unit, 30: thin board, 31: thin board, 32: thin board, 33: thin board, 34: thin board, 35: thin board, 40: thin board, 41: thin board, 42: thin board, 51: third reinforcing rib parallel to the board core, 52: third reinforcing rib inclined with respect to the board core.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0103] In order to provide a clearer understanding of the technical features, objects, and effects of the present application, specific embodiments of the present application will be described with reference to the drawings, in which the same reference numerals represent the same parts. In order to make the drawings simple, the drawings only schematically show parts related to the present application, which does not represent the actual structure of the product.

[0104] In addition, in order to make the drawings simple and easy to understand, only one of the components with the same structure or function is schematically illustrated in some of the drawings, or only one of the components with the same structure or function is marked.

[0105] In this specification, the term schematic means serving as an example, instance, or illustration. Any drawing or embodiment described as schematic should not be construed as a more preferred or more advantageous technical solution.

[0106] Compared with the conventional technology, the board core of the artificial board provided by the present application includes multiple groups of core strip units, and each of the core strip units has a multi-layer structure along the length direction or width direction of the board core, so that there is good mechanical balance inside the core strip units, thereby effectively improving the structural strength and bearing capacity of the artificial board, and effectively reducing the bending deformation of the board in application.

First Embodiment

[0107] Specifically, the board core of the artificial board according to the present application includes multiple groups of core strip units. FIG. 1 is a schematic structural view of the core strip unit according to the present application, and is a plan view of a surface of the board core. Each of the core strip units has a multi-layer structure along the length direction of the board core, and along the length direction of the board core each group of the core strip unit includes a vertical pressure-bearing body extending in a thickness direction of the board core, a horizontal pressure-bearing body extending in the length direction of the board core, and an oblique pulling structure obliquely arranged with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body. The horizontal pressure-bearing body includes multiple slats which extend along the length direction of the board core and are arranged at intervals and in parallel with each other; the vertical pressure-bearing body includes multiple slats which extend along the thickness direction of the board core and are arranged at intervals and in parallel with each other; and the oblique pulling structure is inclined with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body, and includes multiple slats which are obliquely arranged with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body and are arranged at intervals, each group of the core strip unit is composed of the horizontal pressure-bearing body, the vertical pressure-bearing body, the oblique pulling structure, another oblique pulling structure, another vertical pressure-bearing body, another horizontal pressure-hearing body, another oblique pulling structure and yet another oblique pulling structure laminated and bonded in sequence along the length direction of the board core, forming a structure of eight layers. The core strip units are laminated in sequence along the length direction of the board core to form the board core of the artificial board.

[0108] It should be noted that, in the present embodiment, the shape and composition of the horizontal pressure-bearing body, the vertical pressure-bearing body, and the oblique pulling structure are not limited to the slats in this solution, and may be other non-slat structures such as board block, board sheet, or integrated board, as long as the structural composition can meet the requirements of the vertical pressure-bearing body extending along the thickness direction of the board core, the horizontal pressure-bearing body extending along the length direction of the board core, and the oblique pulling structure being obliquely arranged with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body.

[0109] FIG. 2 is a schematic structural view of the board core according to an embodiment of the present application, and is a plan view of the surface of the board core. As shown in the figure, the board core is composed of three groups of core strip units which are sequentially laminated and bonded in a sequence that the horizontal pressure-bearing body of the next group of the core strip unit is bonded to the oblique pulling structure of the previous group of the core strip unit. In a specific embodiment, the number or core strip units in the board core is determined according to the length or width of the artificial board. A repeating manner of the core strip units in the board core depends on the specific application of the board. The present embodiment is only an example.

[0110] It should be noted that, the above length direction of board core may be the width direction of the board core in a specific embodiment. It should be understood that, in the present application, a direction in which the horizontal pressure-bearing body, the vertical pressure-bearing body, and the oblique pulling structure are laminated to form the core strip unit is the same as a direction in which the core strip units are laminated to form the board core.

[0111] In the core strip unit of the present application, the horizontal pressure-hearing body and the vertical-pressure bearing body function as a flame, which is capable of withstanding the tension and pressure applied to the artificial board. Due to the combination of the oblique pulling structure and the frame, the external forces applied to the artificial board can be effectively decomposed. In addition, the core strip unit of the present application has symmetrical vertical pressure-bearing bodies and horizontal pressure-bearing bodies, on the left and right edges of the two layers of oblique pulling structures, so that there is good mechanical balance inside the core strip unit, and the board core is not prone to deformation.

[0112] In a specific embodiment, a spacing between the slats of the horizontal pressure-bearing body and the vertical pressure-bearing body in the core strip unit is adjusted according to the processing technology and the practical application of the board. The spacing between adjacent slats may not be fixed. Preferably, the slats of the horizontal pressure-bearing body and the vertical pressure-bearing body are arranged at equal intervals.

[0113] FIG. 3(a) and FIG. 3(b) are the horizontal pressure-bearing body and the vertical-pressure bearing body in the core strip unit shown in FIG. 1 in a direction A, respectively. The horizontal pressure-bearing body and the vertical-pressure bearing body are both composed of slats parallel to each other. The slats of the horizontal pressure-bearing body extend along the length direction of the board core, the slats of the vertical pressure-bearing body extend along the thickness direction of the board core, and the horizontal pressure-bearing body and the vertical-pressure bearing body can function as a frame and provide protection for the board core to withstand external forces.

[0114] In a specific embodiment, a spacing between the slats of the oblique pulling structure in the core strip unit is adjusted according to the processing technology and the practical application of the board. The slats in a same oblique pulling structure may be parallel to each other, and the spacing between adjacent slats may not be fixed. Inclination directions and angles of the slats in the same layer of the oblique pulling structure with respect to the surface of the board core may be the same or different. Preferably, the slanting angle of the slats in the same layer of the oblique pulling structure with respect to the surface of the board core is the same, preferably 45 degrees. Preferably, the slat spacing of the horizontal pressure-bearing body and the vertical pressure-bearing body is smaller than the slat spacing of the oblique pulling structure, which is conducive to increasing the bonding area and improving the stability of the board core.

[0115] FIG. 3(c) and FIG. 3(d) show a layer of the oblique pulling structure in the core strip unit shown in FIG. 1 in the direction A. The oblique pulling structure includes multiple slats obliquely arranged at intervals with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body. All slats in the oblique pulling structure shown in FIG. 3(c) have a same inclination direction with respect to the surface of the board core. Inclination directions of the slats in the oblique pulling structure shown in FIG. 3(d) with respect to the surface of the board core are different. Regardless of whether the inclination directions of the slats in the same layer of the oblique pulling structure are the same or opposite, the embodiment tills within the protection scope at the present application, as long as the slats of the oblique pulling structure are obliquely arranged at intervals with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body.

[0116] Further, in order to achieve a better mechanics effect, in a specific embodiment, the horizontal pressure-bearing body in the core strip unit has a same width along the lamination direction as the vertical pressure-bearing body in the core strip unit, and the adjacent oblique pulling structures have a same width along the lamination direction. Preferably, the horizontal pressure-bearing body, the vertical pressure-bearing body, and the oblique pulling structure have a same width along the lamination direction.

[0117] Each group of the core strip unit according to the present application includes two groups of double adjacent layers of oblique pulling structures. In a specific embodiment, due to the difference in the spacing, inclination directions and angles of slats in the oblique pulling structure, a projection of the slats at corresponding positions of two adjacent layers of the oblique pulling structures is in a herringbone shape or a splay shape or a crass shape in the lamination direction, as shown in FIG. 4. FIG. 4 is a schematic view of the projections of the slats of two adjacent layers of the oblique pulling structures in the lamination direction.

[0118] It should be noted that, the inclination directions and distribution manners of the slats of the two adjacent layers of the oblique pulling structures in each group of the core strip unit in the board core may not be constant.

[0119] Further, in order to improve the bonding strength of adjacent horizontal pressure-bearing body and vertical pressure-bearing body in the core strip unit and increase the bonding area, a bonding point of the slat of the vertical pressure-hearing body at a bonding position between the vertical pressure-bearing body and the horizontal pressure-bearing body is a slope-shaped structure. The slope-shaped structure may be a straight slope or a curved slope, as shown in FIG. 6. In a specific embodiment, the bonding point of the slat of the vertical pressure-bearing body may be other forms of increasing the bonding area.

[0120] In a specific embodiment, if it is required to further increase the structural strength of the board core, reinforcing ribs may be added along the length direction or width direction of the board core, as shown in FIG. 15.

[0121] In a specific embodiment, a fireproof material used for retarding inflaming may be sprayed on surfaces of the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure in the core strip unit, and/or is filled in intervals among the horizontal pressure-bearing body, the vertical pressure-bearing body and the oblique pulling structure.

[0122] In a specific embodiment, one layer of the horizontal pressure-bearing body at a boundary of the board core according to the present application may be removed, so that the boundary of the board core is the exposed vertical pressure-bearing body. FIG. 5 is a structural view of the board core, and is a plan view of the surface of the board core. Since the vertical pressure-bearing body includes multiple slats which extend along the thickness direction of the board core and are arranged at intervals and in parallel with each other, the vertical pressure-bearing body at the trimmed boundary of the board core is a natural insertion structure. In a case that the board core needs to be connected by insertion to increase the size or strength or the like of the artificial board, the board core according to the present application can save a complex embossing process and facilitate insertion.

Second Embodiment

[0123] A method for manufacturing a board care of an artificial board is further provided according to the present application. The board core includes multiple groups of core strip units. Each of the core strip units has a multi-layer structure along, a length direction of the board core. Each group of the core strip unit includes a vertical pressure-bearing body extending in a thickness direction of the board core, a horizontal pressure bearing body extending in the length direction of the board core, and an oblique pulling structure obliquely arranged with respect to the horizontal pressure-bearing body and the vertical pressure-bearing body. Each group of the core strip unit is composed of the horizontal pressure-bearing body, the vertical pressure-bearing body, the oblique pulling structure, another oblique pulling structure, another vertical pressure-hearing body, another horizontal pressure-bearing, body, another oblique pulling structure and yet another oblique pulling structure laminated and bonded in sequence along the length direction of the board core. The core strip units are laminated and bonded in sequence along the length direction of the board core to form the board core. Specific steps are as follows:

[0124] Step a1, placing multiple slats with a same length and a same thickness in parallel with each other according to fiber grain, and seamlessly placing the slats in a horizontal direction to form a square flat board (1);

[0125] FIG. 7 shows a schematic plan view of a surface of the board (1) and a side view of the board in a direction B. It should be noted that, there is no requirement or the width of each slat in specific embodiments, and preferably the slats have the same width. The length and thickness of the slats are selected according to the conditions of the raw materials and the application of the board. The slats are packed tightly and seamlessly, as shown in FIG. 7.

[0126] Step b1: placing multiple slats having a same length and a same thickness on the flat board (1) with fiber grain thereof perpendicular to the fiber grain of the flat board (1) in a same way as in step a1, and bonding the slats to the flat board (1) to form a square flat board (2);

[0127] FIG. 8 shows a schematic plan view of a surface of the board (2) and a side view of the board in the direction B as shown in FIG. 7. Multiple slats having the same length and the same thickness are seamlessly placed on the board (1). There is no requirement for the width of each slat in specific embodiments, and preferably the slats have the same width. The length and thickness of the slats are selected according to the conditions of the raw materials and the application of the board. It should be noted, that, the fiber grain of each slat in the board (2) is perpendicular to the fiber grain of each slat in the board (1). In order to save wood, the length of each slat in the board (2) is preferably the same as the length of the slat in the board (1), while the thickness and width thereof may be the same as or different from those of the slat in the board (1). After the slats are arranged in place, the slats are bonded to the flat board (1) to form the board (2), and the board (1) has a same side length as the board (2).

[0128] Step c1: opening multiple grooves which are in parallel with the fiber grain of the slats on two surfaces of the flat board (2) along the fiber grain of the slats to form a board (3);

[0129] FIG. 9 shows a schematic plan view of a surface of the board (3) and a side view of the beard in the direction 13 as shown in FIG. 7. The board (3) is formed by grooving on two surfaces of the board (2) along the fiber grain, wherein a direction of the grooves is parallel to the fiber grain. The depth and width of the grooves and the number of the grooves are determined according to the application and the strength requirements of the board core. Preferably, the depth of each of the grooves on the board (3) is equal to a thickness of the corresponding slat, and a bottom of the groove is a slope-shaped structure, as shown in FIG. 14. The slope-shaped structure can increase the bonding area between the slats, which helps to improve the stability of the board core. The slope structure may be a straight slope structure or a curved slope structures. In specific embodiments, the structure may be other structures of increasing the bonding area.

[0130] Step d1 forming a board (4) according to steps a1 to c1, wherein a diagonal length of the board (4) is less than or equal to side lengths of the flat board (1), the flat board (2) and the board (3);

[0131] The structure view of the board (4) is the same as the board (3). It should be noted that, the depth, width, and number of the grooves in the board (4) may be the same as those of the board (3), or may be completely different from those of the board (3), as long as the diagonal length of the board (4) is less than or equal to that of the board (3). The board (4) and the board (3) are manufactured in a same way.

[0132] Step e1: cutting the board (4) in a diagonal direction of 45 degrees to form two triangular boards (5);

[0133] FIGS. 10(a) and 10(b) are schematic views of cutting directions of the board (4). There are two ways to cut the same board (4) in the diagonal direction of 45 degrees, and the formed board (5) also has two structural forms, as shown in FIGS. 10(c) and 10(d). It should be noted that both cutting directions are applicable to the method for manufacturing the board core according to the present application, and fall within the protection scope of the present application.

[0134] Step placing four boards (5) on the board (3) with hypotenuses of the four boards (5) coinciding with edges of the board (3), and bonding the four boards to the board (3) to form a board (6);

[0135] FIG. 11 is a schematic view of the board (6). Since the board (5) of two structures is formed by cutting the board (4) in different ways, different cutting methods and different selection of the board (5) lead to four variants of the structure of the board (6). The formed board (6) has a structure as shown in FIGS. 11(a) and 11(b), if four boards (5) formed by cutting two boards (4) in a same direction are adopted; and the formed board (6) has a structure as shown in FIGS. 11(c) and 11(d), if four boards (5) formed by cutting two boards (4) in two different directions are adopted. In addition, since the four boards (5) may be arranged on either side of the surface of the board (3), the structure of the board (6) has two variants as shown in FIGS. 12(a) and 12(b). All the various variants of the board (6) fall within the protection scope of the present application. It should be noted that, if the hypotenuse of the board (5), that is, the diagonal length of the board (4) is shorter than the side length of the board (3), the hypotenuse of the board (5) coincides with an edge of the board (3), in this case, there may be a gap in a center of the board. However, the gap does not affect the manufacture of the board core according to the present application.

[0136] Step g1: laminating and bonding multiple boards (6) in a certain sequence to form a board (7), and cutting the board (7) according to a certain thickness to form one or more groups of the core strip units (8);

[0137] In a specific embodiment, a lower surface of the board (6) shown in FIG. 12(b) is laminated and bonded to an upper surface of the board (6) shown in FIG. 12(a) to form the board (7), as shown in FIG. 13. The orientation terms upper and lower refer to the top and bottom of FIGS. 12(a) and 12(b), and the up-down direction refers to a direction perpendicular to the board surface. It should be understood that these orientation terms are described with the drawings of the specification as reference, and these terms should not affect the protection scope of the present application.

[0138] It should be noted that, the board (7) shown in FIG. 13 only includes one group of eight-layer structure, that is, a group of core strip unit. In practical applications, multiple boards (6) may be combined according to requirements for the length and width of the board core to form the board (7) having multiple groups of core strip units, and then the board (7) is cut according to the direction C shown in FIG. 13 and according to a certain thickness.

[0139] Step h1: laminating and bonding the multiple groups of the core strip units (8) in a certain sequence to form the board core of the artificial board.

[0140] The core strip units prepared according to the above steps are laminated and bonded in sequence along the length or width direction of the board core, thereby forming the board core of the artificial board having a certain length and width.

[0141] In a specific embodiment, the side length of the board (3) is 1.2 m, and the side length of the board (4) is 0.85 m.

[0142] In a specific embodiment, if the strength of the board core needs to be further increased, the manufacturing method may further include step i1: adding a reinforcing rib in the length or width direction of the board core, as shown in FIG. 15.

Third Embodiment

[0143] Specifically, the board core of a second artificial board according to the present application includes multiple groups of core strip units. FIGS. 16a and 16b are schematic structural views of the core strip unit according to the present application, and respectively are a perspective view and a front view of the board core of the artificial board. Each of the core strip units has a multi-layer structure along the length direction of the board core, and along the length direction of the board core each group of the core strip unit includes a horizontal pressure-bearing body (10) and a horizontal pressure-bearing body (11) extending in the length direction of the board core, and an oblique pulling structure (20) and an oblique pulling structure (21) obliquely arranged with respect to the horizontal pressure-bearing bodies.

[0144] FIG. 17a is a front view of the horizontal pressure-bearing body, and FIG. 17b is a projection view of the horizontal pressure-bearing body in the direction A. The horizontal pressure-bearing body includes multiple slats which extend along the length direction of the board core and are arranged at intervals and in parallel with each other, that is, the horizontal pressure-hearing body is grooved. A spacing depth L2 (that is, a depth of the groove) of the slat is smaller than a thickness L1 of the horizontal pressure-bearing body (FIG. 17a). The fiber grain of the horizontal pressure-bearing body is parallel to the groove (FIG. 17b). Herein, a grooved side of the horizontal pressure-bearing body is defined as a head end, and another ungrooved side of the horizontal pressure-bearing body is defined as a tail end, as shown in FIG. 17a. Referring to FIG. 17b, a dual-horizontal pressure-bearing body (12) is composed of the horizontal pressure-bearing body (10) and the horizontal pressure-bearing body (11) laminated and bonded at tail ends.

[0145] FIG. 18a is a front view of the oblique pulling structure, FIG. 18b is a projection of the oblique pulling structure in the direction B, and FIG. 18c is a projection of the oblique pulling structure in the direction C, where the oblique pulling structure includes multiple slats which extend along the length direction of the board core and are arranged at intervals and in parallel with each other, that is, the oblique pulling structure is grooved. A spacing depth L3 of the slat is smaller than a thickness L4 of the oblique pulling structure. The fiber grain of the oblique pulling structure is parallel to the groove. Herein, a grooved side of the oblique pulling structure is defined as a head end, and another ungrooved side of the oblique pulling structure is defined as a tail end. The oblique pulling structure is obliquely arranged with respect to the horizontal pressure-bearing body. The oblique pulling structure includes multiple slats obliquely arranged at intervals with respect to the horizontal pressure-bearing body. FIG. 18b is a projection view of the oblique pulling structure in the is direction B, and FIG. 18c is a projection view of the oblique pulling structure in the direction C. As shown in the figures, the grooves of the two oblique pulling, structures are inclined with respect to the grooves of the horizontal pressure-bearing body.

[0146] Each group of the core strip unit is composed of the horizontal pressure-hearing body (10), the horizontal pressure-bearing body (11), the oblique puling structure (20) and the oblique pulling structure (21) laminated and bonded in sequence along the length direction of the board core, forming a structure of four layers, wherein the tail end of the horizontal pressure-bearing body (10) is laminated with the tail end of the horizontal pressure-bearing body (1), and is laminated with the head end of the oblique pulling structure (20), and the tail end of the oblique pulling structure (20) is laminated with the tail end Of the oblique pulling structure (21), thereby forming the core strip, unit (200), as shown in FIG. 19. The core strip units are laminated and bonded in sequence along the length direction of the board core to form the board core of the artificial board, as shown in FIG. 19. FIG. 19 illustrates the board core of the artificial board composed of three core strip units (200), FIG. 19a is a perspective view of the board core of the artificial board, and FIG. 19b is a front view of the board core of the artificial board. The board core shown in FIG. 19 is composed of three groups of core strip units which are sequentially laminated and bonded in a sequence that the horizontal pressure-bearing body of the next group of the core strip unit is bonded to the oblique pulling structure of the previous group of the core strip unit. In a specific embodiment, the number of core strip units in the board core is determined according to the length or width of the artificial board. A repeating manner of the core strip units in the board core depends on the specific application of the board. The present embodiment is only an example.

[0147] Specifically, it should be noted that, the dual-horizontal pressure-bearing body shown in FIG. 18a is only a schematic view, and the front view may be a view viewed from an oblique angle, and may not be a view viewed from a vertical direction.

Fourth Embodiment

[0148] Specifically, the tail end of the horizontal pressure-bearing body (10) is connected with the tail end of the horizontal pressure-bearing body (11) to form the dual-horizontal pressure-bearing body. In order to increase the strength, a first reinforcing rib may be inserted between the tail end of the horizontal pressure-bearing body (10) and the tail end of the horizontal pressure-bearing body (11), and the first reinforcing rib includes at least one layer of thin board. The number and thickness of the thin board may be increased or decreased as required. For example, the first reinforcing rib may include one layer to N layers of thin board (N is an integer greater than 1), as shown in FIGS. 20a1, 20a2, 20b1, 20b2, 20c1 and 20c2. FIG. 20a1 shows that the reinforcing rib included is one layer of thin board (30), and the one layer of thin board (30) is inserted between the tail end of the horizontal pressure-bearing body (10) and the tail end of the horizontal pressure-bearing body (11). It is required that the fiber grain of the thin board (30) is perpendicular to the fiber grain of surfaces of tail ends of the horizontal pressure-bearing bodies (10) and (11). Referring to FIG. 20a2, it can be seen from the FIG. 20a2 that the thin board (30) is perpendicular to the fiber grain of surfaces of tail ends of the horizontal pressure-bearing bodies (10) and (11). FIG. 20b1 shows that the reinforcing rib included is two layers of thin board, and the two layers of thin board (30) and (31) are inserted between the tail end of the horizontal pressure-bearing body (10) and the tail end of the horizontal pressure-bearing body (11), it is required that the fiber grain of the thin boards (30) and (31) is perpendicular to the fiber grain of surfaces of tail ends of the horizontal pressure-bearing bodies (10) and (11). Referring to FIG. 20b2, it can be seen from the FIG. 20b2 that the thin boards (30) and (31) are perpendicular to the fiber grain of surfaces of tail ends of the horizontal pressure-bearing bodies (10) and (11). FIG. 20c1 shows that the reinforcing rib included is five layers of thin board, and the five layers of thin board (30), (32), (13), (34) and (15) are inserted between the tail end of the horizontal pressure-healing body (10) and the tail end of the horizontal pressure-bearing body (11). It is required that the fiber grain of the thin boards (30) and (35) is perpendicular to the fiber grain of surfaces of tail ends of the horizontal pressure-bearing bodies (10) and (11). Referring to FIG. 20c2, it can be seen from the FIG. 20c2 that the thin hoards (30) and (35) are perpendicular to the fiber grain of surfaces of tail ends of the horizontal pressure-bearing bodies (10 and (11). The fiber grain of any two adjacent layers of the five thin boards (30), (32), (33), (34) and (35) are perpendicular to each other.

[0149] Each group of the core strip unit is composed of the horizontal pressure-bearing body (10), the first reinforcing rib, the horizontal pressure-bearing body (11), the oblique pulling structure (20), and the oblique pulling structure (21) laminated and bonded in sequence along the length direction of the board core. Referring to FIG. 21, FIG. 21a is a schematic front view of the dual-horizontal pressure-hearing body having the first reinforcing rib including one layer of thin board; FIG. 21b is a schematic front view of the dual-horizontal pressure-bearing body having the first reinforcing rib including three layers of thin board; and FIG. 21c is a schematic front view of the dual-horizontal pressure-bearing body having the first reinforcing rib including five layers of thin board.

[0150] It should be noted that, in all embodiments of the present application, it is required that the fiber grain of the thin board of the first reinforcing rib laminated with the tail end of the horizontal pressure-bearing body is perpendicular to the fiber grain of the horizontal pressure-bearing body, and an orientation of the fiber grain of the thin board of the first reinforcing rib not directly laminated with the tail end of the horizontal pressure-bearing body may be determined according to specific conditions. In a case that the number of layers of thin board included in the first reinforcing rib is odd, the fiber grain of the thin board in contact with the horizontal pressure-bearing body is perpendicular to the horizontal pressure-bearing body.

Fifth Embodiment

[0151] Specifically, a second reinforcing rib is inserted at a connection between the dual-horizontal pressure-bearing body and the oblique pulling structure, which serves as a connection layer of the dual-horizontal pressure-bearing body and the oblique pulling structure. The second reinforcing rib includes at least one layer of thin board, and the specific number of layers and the thickness of the thin board may be increased or decreased according to the practical conditions, as shown in FIG. 22. FIG. 22a1 is a perspective view of the second reinforcing rib including one layer of thin board, and FIG. 22a2 is a front view of the second reinforcing rib including one layer of thin board. The thin board (40) is laminated with the head end of the oblique pulling structure (20). FIG. 22a1 is a perspective view of the second reinforcing rib including one layer of thin board, and FIG. 22a2 is a front view of the second reinforcing rib including one layer of thin board. The thin board (40) is laminated with the head end of the oblique pulling structure (20). FIG. 22b1 is a perspective view of the second reinforcing rib including two layers of thin board, and FIG. 22a2 is a front view of to the second reinforcing rib including two layers of thin board. A second layer of thin board (41) is laminated with a first layer of thin board (40), and the first layer of thin board (40) is laminated with the head end of the oblique pulling structure (20). FIG. 22c1 is a perspective view of the oblique pulling structure having the second reinforcing rib including one layer of thin board, and FIG. 22c2 is a front view of the oblique pulling structure having the second reinforcing rib including one layer of thin board. Each head end of the oblique pulling structures (20) and (21) is bonded with the second reinforcing rib including one layer of thin board (41).

[0152] Each group of the core strip unit is composed of the horizontal pressure-beating body (10), the first reinforcing rib, the horizontal pressure-bearing body (11), the second reinforcing rib, the oblique pulling structure (20), and the oblique pulling structure (21), and the second reinforcing rib laminated and bonded in sequence along the length direction of the board core. FIG. 8 shows front views of board cores including the first reinforcing rib and the second reinforcing rib, wherein FIG. 23a is a front view of the board core of the artificial board including the first reinforcing rib having one layer of thin board and the second reinforcing rib having one layer of thin board; and FIG. 23b is a front view of the board core of the artificial board including the first reinforcing rib having three layers of thin board and the second reinforcing rib having one layer of thin board.

Sixth Embodiment

[0153] Specifically, when the oblique pulling structure (20) is laminated with the oblique pulling structure (21), in order to increase the strength of the board core in the length direction, the oblique pulling structure (29) and the oblique pulling structure (21) may be interrupted and grooved tit any position, and a third reinforcing rib may be tilled in the groove. Referring to FIG. 24, a direction of the third reinforcing rib is parallel or not parallel to the length direction of the board core. As shown in FIG. 24a the direction of the third reinforcing rib is parallel to the length of the board core, the two oblique pulling structures are interrupted at multiple positions to form grooves, and the grooves after the interruption are filled with the third reinforcing ribs (51). The third rib is the slat, FIG. 24b shows that the direction of the third reinforcing rib is inclined with respect to the length direction of the board core, and the direction of the groove of the oblique pulling structure is inclined with respect to the length direction of the core of the board.

[0154] Referring to FIG. 25, each group of the core strip unit is composed of the horizontal pressure-bearing body (10), the horizontal pressure-bearing body (11), the oblique pulling structure (20), and the oblique pulling, structure (21) laminated and bonded in sequence along the length direction of the board core, and the oblique pulling structure (20) and the oblique pulling structure (21) are provided with multiple third reinforcing ribs (51)) thereby forming the core strip unit (200). Referring to FIG. 25, the board core includes three groups of core strip units. It can be seen from FIG. 25 that, multiple groups of third reinforcing ribs arranged on the oblique pulling structures form multiple grids. Referring to the dotted frame portion in FIG. 25, these third reinforcing ribs constitute a grid structure. The grid structure, on the one band, can disperse the forces and make these forces quickly reach equilibrium when the board core is subjected to external forces. On the other hand, the multiple third reinforcing ribs form a mutually supporting structure, which further increases the strength of the board core in the horizontal direction and further reduces the deformation rate of the board core.

[0155] It should be noted that, in the embodiments according to the present application, the shape and composition of the horizontal pressure-bearing body, and the oblique pulling structure are Rot limited to the slats in this solution, and may be other non-slat structures such as board block, board sheet, or integrated board, as long as the structural composition can meet the requirements of the horizontal pressure-hearing body extending along the length direction of the board core, and the oblique pulling structure being obliquely arranged with respect to the horizontal pressure-bearing body.

[0156] In a specific embodiment according to the present application, the number of core strip units in the board core is determined according to the length or width of the artificial board. A repeating manner of the core strip units in the board core depends on the specific application of the board. The present embodiment is only an example.

[0157] It should be noted that, the above length direction of board core may be the width direction of the board core in a specific embodiment. It should be understood that, in the present application, a direction in which the horizontal pressure-bearing body and the oblique pulling structure are laminated to form the core strip unit is the same as a direction in which the core strip units are laminated to form the board core.

[0158] In the core strip unit of the present application, the dual-horizontal pressure-bearing body function as a frame, which is capable of withstanding the tension and pressure applied to the artificial board. Due to the combination of the Oblique pulling structure and the frame, the external forces applied to the artificial board can be effectively decomposed.

[0159] In a specific embodiment, the spacing between the slats of the horizontal pressure-bearing body in the core strip unit is adjusted according to the processing technology and the practical application of the board. The spacing between adjacent slats may not be fixed. Preferably, the slats of the horizontal pressure-bearing body are arranged at equal intervals.

[0160] In a specific embodiment, a spacing between the slats of the oblique pulling structure in the core strip unit is adjusted according to the processing technology and the practical application of the board. The slats in a same oblique pulling structure may be parallel to each other, and the spacing between adjacent slats may not be fixed. Inclination directions and angles of the slats in the same layer of the oblique pulling structure with respect to the surface of the board core may be the same or different. Preferably, the slanting angle of the slats in the same layer of the oblique pulling structure with respect to the surface of the board core is the same, preferably 45 degrees. Preferably, the slat spacing of the horizontal pressure-bearing body is smaller than the slat spacing of the oblique pulling structure, which is conducive to increasing the bonding area and improving the stability of the board core.

[0161] Regardless of whether the inclination directions of the slats in the same layer of the oblique pulling structure are the same or opposite, the embodiment falls within the protection scope of the present application, as long as the slats of the oblique pulling structure are obliquely arranged at intervals with respect to the horizontal pressure-bearing body.

[0162] Further, in order to achieve a better mechanics effect, in a specific embodiment, the horizontal pressure-bearing body in the core strip unit has a same width along the lamination direction as the oblique pulling structure in the core strip unit. Preferably, the horizontal pressure-bearing body and the oblique pulling structure have a same width along the lamination direction.

[0163] Each group of the core strip unit according to the present application includes two adjacent oblique pulling structures. In a specific embodiment, due to the difference in the spacing, inclination directions and angles of slats in the oblique pulling structure, a projection of the slats at corresponding positions of two adjacent layers of the oblique pulling structures is in a herringbone shape or a splay shape or a cross shape in the lamination direction, as shown in FIG. 26. FIG. 26 shows protections of the slats of two adjacent layers of oblique pulling structures along the lamination direction, wherein FIG. 26a is a herringbone shape, FIG. 26b is a cross shape, and FIG. 26c is a splay shape.

[0164] It should be noted that, the inclination directions and distribution manners of the slats of the two adjacent layers of the oblique pulling structures in each group of the core strip unit in the board Gore may not be constant.

[0165] In a specific embodiment, a fireproof material used for retarding inflaming may be sprayed on surfaces of the horizontal pressure-bearing body, the first reinforcing rib, the second reinforcing rib, the third reinforcing rib, and the oblique pulling structure in the core strip unit, and/or is filled in intervals among, the horizontal pressure-bearing body, the first reinforcing rib, the second reinforcing rib, the third reinforcing rib, and the oblique pulling structure.

Seventh Embodiment

[0166] A method for manufacturing a board core of an artificial board is further provided according to the present application. The board core includes multiple groups of core strip units. Each of the core strip units has a multi-layer structure along a length direction of the board core. Each group of the core strip unit includes a horizontal pressure-bearing body extending in the length direction of the board core, and an oblique pulling structure obliquely arranged with respect to the horizontal pressure-bearing body. Each group of the core strip unit is composed of the horizontal pressure-bearing body, another horizontal pressure-bearing body, the oblique pulling structure and another oblique pulling structure laminated and bonded in sequence along the length direction of the board core. The core strip units are laminated and bonded in sequence along the length direction of the board core to form the board core. Specific steps are as follows.

[0167] Step a2: placing multiple slats with a same length and a same thickness in parallel with each other according to the fiber grain, and seamlessly placing the slats in a horizontal direction to form a square flat board (11).

[0168] FIG. 27 shows a schematic plan view of a surface of the board (11) and a side view of the board in a direction 11. It should be noted that, there is no requirement for the width of each slat in specific embodiments, and preferably the slats have the same width. The length and thickness of the slats are selected according to the conditions of the raw materials and the application of the board. The slats are packed tightly and seamlessly, as shown in FIG. 27.

[0169] Step b2: stacking two identical boards (11) into a square flat board (12) with directions of the fiber grain of the two boards being the same;

[0170] FIG. 28 shows a schematic plan view of a surface of the board (2) and a side view of the board in the direction D as shown in FIG. 27. Multiple slats having the same length and the same thickness are seamlessly placed on the board (11). There is no requirement for the width of each slat in specific embodiments, and preferably the slats have the same width. The length and thickness of the slats are selected according to the conditions of the raw materials and the application pf the board. It should be noted that, in order to save wood, the length of each slat in the board (2) is preferably the same as the length of the slat in the board (11), while the thickness and width thereof may be the same as or different from those of the slat in the board (11). After the slats are arranged in place, the slats are bonded to the flat board (11) to form the board (12).

[0171] Step c2 opening multiple grooves which are in parallel with the fiber grain of the square flat board (12) on two surfaces of the board (12) along the fiber grain of the board to form a board (13);

[0172] FIG. 29a shows a schematic plan view (FIG. 29a-1) of a surface of the board (13) and a side view (FIG. 29a-2) of the board in the direction 1) as shown in FIG. 27. The board (13) is formed by grooving on two surfaces of the board (12) along the fiber grain, wherein a direction of the grooves is parallel to the fiber grain. The depth and width of the Moves and the number of the grooves are determined according to the application and the strength requirements of the board core. Preferably, the depth of each of the grooves on the board (13) equal to the thickness of the corresponding slat, as shown in FIG. 29a-2.

[0173] Step d2: placing multiple slats with a same length and a same thickness in parallel with each other according to the fiber grain, and seamlessly placing the slats in a horizontal direction to form a square flat board (11); stacking two identical boards (11) into a square flat board with directions of the fiber grain of the two boards perpendicular to each other; and opening multiple grooves which are in parallel with the fiber grain of the square flat board on two surfaces of the square flat board along the fiber grain of the square flat board to form a board (14), wherein a diagonal length of the board (14) is less than or equal to side lengths of the flat board (11), the flat board (12) and the board (13);

[0174] FIG. 29b is a structural view of the board (14). It should be noted that, the depth, width, and number of the grooves in the board (14) may be the same as those of the board (13), or may be completely different from those of the board (13), as long as the diagonal length of the board (14) is less than or equal to that of the board (13). The board (14) and the board (13) are manufactured in a same way. Preferably, a depth of each of the grooves on the board (14) is smaller than or equal to a thickness of the corresponding slat.

[0175] Step e2: cutting the board (14) in a diagonal direction of 45 degrees to form two triangular boards (15);

[0176] FIGS. 30(a) and 30(b) are schematic views of cutting directions of the board (14). There arc two ways to cut the same board (14) in the diagonal direction of 45 degrees, and the firmed board (15) also has two structural forms, as shown in FIGS. 30(c) and 30(d). It should be noted that, both cutting directions are applicable to the method for manufacturing the board core according to the present application, and fall within the protection scope of the present application.

[0177] Step f2: placing four boards (15) on the board (13) with hypotenuses of the four boards (15) coinciding with edges of the board (13), and bonding the four boards to the board (13) to form a board (16), wherein the board (16) is the core'strip unit;

[0178] FIG. 31 is a schematic view of the board (16). Since the board (15) of two structures is formed by cutting the board (14) in different ways, different cutting methods and different selection of the board (15) lead to four variants of the structure of the board (16). The formed board (16) has a structure as shown in FIGS. 31(a) and 32(b), if four boards (15) formed by cutting two boards (14) in a same direction are adopted, wherein a-1 in FIG. 31a is a plan view, and, a-2 is a side view; and the formed board (16) has a structure as shown in FIGS. 31(c) and 31(d), if four boards (15) formed by cutting two boards (14) in two different directions are adopted. It should be noted that, if the hypotenuse of the board (15) that is, the diagonal length of the board (14) is shorter than the side length of the board (13), the hypotenuse of the board (15) coincides with an edge of the board (13), in this case, there may be a gap in a center of the board. However, the gap does not affect the manufacture of the board core according to the present application.

[0179] Step g2: laminating and bonding the multiple groups of the boards (16) in a certain sequence to form the board core of the artificial board, as shown in FIG. 32;

[0180] It should be noted that, the board (16) shown in FIG. 32 only includes one group of four-layer structure, that is, a group of core strip unit. In practical applications, multiple boards (16) may be combined according to requirements for the length and width of the board core to form a board (17) having multiple groups of core strip units as shown in FIG. 32, and then the board is cut into board cores of the artificial board according to a certain thickness in the width direction of the board core.

[0181] The core strip units prepared according to the above steps are laminated and bonded in sequence along the length or width direction of the board core, thereby forming the board core of the artificial board having a certain length and width.

[0182] It should be noted that the orientation terms used in the manufacturing process of the present application refers to FIG. 32 as a reference. The orientation terms upper and lower refer to FIG. 32 as the reference, and the up-down direction refers to a direction perpendicular to the board surface. It should be understood that these orientation terms are described with the drawings of the specification as reference, and these terms should not affect the protection scope of the present application.

[0183] In a specific embodiment, the side length of the board (13) is 1.2 m, and the side length of the board (14) is 0.85 m.

[0184] In a specific embodiment, if the strength of the board core needs to be further increased, a first reinforcing rib may be inserted between two boards (and the manufacturing method flintier includes step h2: inserting, anger the step a2 and before the step b2, a first reinforcing rib, wherein it is required that the fiber gain of an outermost layer of thin board of the first reinforcing rib is perpendicular to the board (11). The first reinforcing rib may include multiple layers of thin board, and a thickness of the reinforcing rib is achieved by increasing or decreasing the number and thickness of the thin board as required. Referring to FIG. 13, FIG. 33a is a plan view, and FIG. 33b is, a side view. It can be seen from FIG. 33 (FIG. 33) that there is the first reinforcing rib at a connection of tail ends of two horizontal pressure-bearing bodies.

[0185] In a specific embodiment, if the strength of the board core needs to be further increased, the method may further include step i2: inserting, after the step c2 and before the step d2, a second reinforcing rib, wherein the second reinforcing rib may include multiple layers of thin board, and the thickness of the reinforcing rib is achieved by increasing or decreasing the number and thickness of the thin board as required. Referring to FIG. 34, it can be seen from FIG. 34b that there is the second reinforcing rib at a connection of the horizontal pressure-bearing body and the oblique pulling structure.

[0186] In a specific embodiment, if the strength of the board core needs to be further increased, the method further includes step j2: inserting, after the step f2 and before the step g2, a third reinforcing rib, wherein a specific process is, as follows: opening grooves at different positions on a surface (a plane on which the oblique pulling structure is located) of the board (16) along the length or width direction of the board core, and filling corresponding slats in the grooves to thou multiple third reinforcing ribs, as shown in FIG. 35, wherein a depth of each groove is less than or equal to the thickness of the board (14), and FIG. 15 shows a schematic plan view (35a) of the board (16) and a side view (35b) of the board in the direction D shown in FIG. 27. The plan view in FIG. 35 shows that the surface of the oblique pulling structure of the board (16) is grooved at different positions above, and the slats are filled in the grooves to form the third reinforcing rib. The side view in FIG. 35 shows that a depth of the groove is equal to a thickness of the board (14).

[0187] In a specific embodiment, in order to increase the strength of the board core, the first reinforcing rib is inserted in a middle of the tail end of the dual-horizontal pressure-bearing body. The specific method is as follows:

[0188] Step a3: placing multiple slats with a same length and a same thickness into a rectangular board according to the fiber grain, wherein a length of a long side of the rectangular board is equal to the length of the first reinforcing rib, which ensures that the first reinforcing rib is an uninterrupted reinforcing rib along the length direction, and the length may be, for example, 2.4 m; and then placing multiple slats with a same length and a same thickness in parallel with each other according to the fiber grain, and seamlessly placing the slats in a horizontal direction to form a square flat board (11);

[0189] Step b3: placing multiple boards (11) from two sides of the rectangular board with the fiber grain of the board (11) being perpendicular to the fiber grain of the rectangular board, until the boards (11) are tiled on the two sides of the rectangular board, and bonding the boards to the rectangular board.

[0190] Step c3: opening, after bonding, multiple grooves which are in parallel with the fiber grain of the slats on two surfaces of the board along the fiber grain of the slats to form the dual-horizontal pressure-bearing body having the complete first reinforcing rib.

[0191] It should be noted that, in the above manufacturing method, the lengths, widths, and thicknesses of the slats and the boards are selected according to the size and the application of the board core. Dimensions of the slats and the boards do not limit the technical solution of the present application.

[0192] Specifically, it should be noted that, the drawings of all embodiments of the present application are only for illustrating the structure or the present application. The plan views, front views, side views of the drawings are only schematic views, those views may be views viewed from an oblique angle, and may not be the plan views or front views viewed from a vertical direction or a horizontal direction.

[0193] A series of detailed descriptions above-mentioned are just for illustrating the applicable embodiments of the present application, and are not intend to limit the scope of protection of the present application. Any equivalent embodiments or modifications without departing from the skill and spirit of the present application, for example, the combination, division or duplication of features fail within the scope of protection of the present application.