BARGE LID GRAIN DOOR OPENING APPARATUS
20200149338 ยท 2020-05-14
Inventors
Cpc classification
International classification
Abstract
An apparatus is disclosed for opening and closing a grain or access door on a barge lid or cover, the grain door having a latch connecting the grain door to the barge lid, the apparatus supportable by an overhead lifting system. The apparatus can include a base which is supportable by the overhead lifting system and a mechanical arm assembly connected to the base, the mechanical arm assembly including a first arm rotatably connected to the base, a second arm connected to the first arm, a latch engagement member connected to the second arm; and an actuator connected between the first arm and the second arm, the actuator operable to move the second arm relative to the first arm to disengage the latch on the grain door from the barge lid via the latch engagement member and swing the grain door from a closed position to an open position.
Claims
1. An apparatus for opening and closing a grain door on a barge lid, the grain door having a latch connecting the grain door to the barge lid, the apparatus supportable by an overhead lifting system, the apparatus comprising: a base supportable by the overhead lifting system; a mechanical arm assembly rotatably connected to the base, the mechanical arm assembly including: a first arm rotatably connected to the base; a second arm having a proximal end and a distal end, the proximal end pivotally connected to the first arm; a latch engagement member connected to the distal end of the second arm; and an actuator connected between the first arm and the second arm, the actuator operable to move the second arm relative to the first arm when the apparatus is postioned over the grain door to disengage the latch on the grain door from the barge lid via the latch engagement member and swing the grain door from a closed position to an open position.
2. The apparatus of claim 1, wherein when the apparatus is supported by the overhead lifting system, the first arm is rotatable about the base along a horizontal plane, and the second arm extends in a downward direction from the first arm.
3. The apparatus of claim 1, wherein the first arm is connected to the base via a first slewing bearing such that the first arm is rotatable relative to the base via the slewing bearing.
4. The apparatus of claim 3, wherein at least a portion of the base is rotatable relative to the overhead lifting system via a second slewing bearing such that at least a portion of the base can rotate relative to the crane or hoist and the first arm can rotate relative to the base.
5. The apparatus of claim 1, wherein the latch engagement member extends transversely to the distal end of the second arm, and the latch engagement member has a substantially V-shaped, U-shaped, or C-shaped cross section.
6. The apparatus of claim 1, wherein the mechanical arm assembly further comprises a mounting bracket rotatably connected to the base, the first arm connected to the mounting bracket such that the first arm is rotatably connected to the base via the mounting bracket.
7. The apparatus of claim 6, wherein: the first arm is pivotally connected to the mounting bracket; and the mechanical arm assembly further comprises a second actuator connected between the mounting bracket and the first arm, the second actuator operable to rotate the first arm relative to the mounting bracket in a vertical direction.
8. The apparatus of claim 1, wherein the base is a rail system connectable to the overhead lifting system, and the mechanical arm assembly is connected to the rail system such that the mechanical arm assembly is laterally spaced from the overhead lifting system on the rail system when the rail system is connected to the overhead lifting system.
9. The apparatus of claim 8, wherein the rail system is rotatably connectable to the overhead lifting system, such that the mechanical arm assembly can be selectively rotated to a position on the opposite lateral side of the overhead lifting system via the rail system.
10. The apparatus of claim 8, wherein the rail system is a telescoping rail system.
11. The apparatus of claim 8, wherein the mechanical arm assembly is translatable on the rail system.
12. The apparatus of claim 1, wherein the first arm is rotatable on the base through at least 180 degrees of rotation.
13. The apparatus of claim 1, further comprising a blower assembly mounted on the base, the first arm, or the second arm, the blower oriented to blow forced air in a downward direction.
14. The apparatus of claim 1, further comprising a camera mounted on the base, the first arm, or the second arm, the camera oriented to view the second arm of the mechanical arm assembly.
15. An apparatus for opening and closing a grain door on a barge lid, the grain door having a latch connecting the grain door to the barge lid, the apparatus supportable by an overhead lifting system, the apparatus comprising: a base supportable by the overhead lifting system, at least a portion of the base rotatable relative to the overhead lifting system when supported by the overhead lifting system; a mechanical arm assembly rotatably connected to the portion of the base rotatable relative to the overhead Ifiting system at a point spaced on the base from the overhead Ifiting system, the mechanical arm assembly including: a first arm rotatably connected to the base; a second arm having a proximal end and a distal end, the proximal end pivotally connected to the first arm; a latch engagement member connected to the distal end of the second arm; and an actuator connected between the first arm and the second arm, the actuator operable to move the second arm relative to the first arm when the apparatus is postioned over the grain door to disengage the latch on the grain door from the barge lid via the latch engagement member and swing the grain door from a closed position to an open position.
16. The apparatus of claim 15, further comprising: a first slew bearing rotatably connecting the mechanical arm assembly to the base; and a second slew bearing connected to the portion the base that is rotatable reltive to the overhead lifting system when the base is supported by the overhead lifting system.
17. The apparatus of claim 15, wherein: the first arm is rotatable relative to the base through at least 180 degrees of rotation; and the at least a portion of the base rotatable relative to the overhead lifting system is rotatable relative to the overhead lifting system through at least 180 degrees of rotation.
18. An apparatus for opening and closing a grain door on a barge lid, the grain door having a latch connecting the grain door to the barge lid, the apparatus supportable by an overhead lifting system, the apparatus comprising: a base supportable by the overhead lifting system, the base including an elongated railing system rotatable relative to the overhead lifting system when supported by the overhead lifting system; a mechanical arm assembly rotatably connected to the rail system at a point spaced on the base from the overhead lifting system, the mechanical arm assembly including: a first arm rotatably connected to the rail system; a second arm having a proximal end and a distal end, the proximal end pivotally connected to the first arm; a latch engagement member connected to the distal end of the second arm; and an actuator connected between the first arm and the second arm, the actuator operable to move the second arm relative to the first arm when the apparatus is postioned over the grain door to disengage the latch on the grain door from the barge lid via the latch engagement member and swing the grain door from a closed position to an open position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037] While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts that are embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention and do not delimit the scope of the invention. Those of ordinary skill in the art will recognize numerous equivalents to the specific apparatus and methods described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
[0038] In the drawings, not all reference numbers are included in each drawing, for the sake of clarity. In addition, positional terms such as upper, lower, side, top, bottom, etc. refer to the apparatus when in the orientation shown in the drawing. A person of skill in the art will recognize that the apparatus can assume different orientations when in use.
[0039] One aspect of the present disclosure is an apparatus 10 to help provide automated barge cover grain door opening and closing, and in some embodiments, monitoring of the material loading, and cleaning of the barge cover after filling is completed. The apparatus 10 can be suspended or supported by an overhead lifting system such as a crane or hoist system to accommodate site requirements and allow the apparatus to be moved into and out of a desired position over a grain door on a barge lid or cover as desired. In some embodiments, hoist systems can be mounted to fixed overhead structures, such as in an enclosed dock facility.
[0040] Various embodiments of an apparatus 10 for opening and closing a grain door 12 on a barge lid 14 are shown in
[0041] The apparatus can include a base 24 connectable or supportable by an overhead lifting system such as a crane or hoist. In some embodiments, the base 24 can include a hook loop 26 which can be engaged by a hook on a crane or hoist to lift the apparatus 10 via the crane or hoist by the crane loop 26 on the base 24. In other embodiments, the base 24 can be rigidly or fixedly connected to a boom of a crane or hoist, or another component of an overhead lifting system 28, as shown in
[0042] Referring again to
[0043] Referring now to
[0044] In some embodiments, when the apparatus 10 is supported by the overhead lifting structure, the first arm 34 can be rotatable about the base 24 along a horizontal plane 32, and the second arm 36 can extend in a downward direction from the first arm 34. As such, the first arm 34 can extend radially or longitudinally outward from the base 24 and be rotatable to vary to position of the second arm 36 over the grain door depending on whether the grain door needs to be opened or closed, and the second arm 36 can extend downward to engage the latch 16 of the grain door 12 with the latch engagement member 42. In some embodiments, the first arm 34 can be rotatable relative to the base 24 through at least 180 degrees of rotation. In other embodiments, the first arm 34 can be rotatable relative to the base 24 through 360 degrees of rotation.
[0045] In some embodiments, the first arm 34 can be connected to the base 24 via a first slewing bearing 46 such that the first arm 34 is rotatable relative to the base 24 via the first slewing bearing 46. The first slewing bearing 46 can include a first or inner ring connected to the base 24 and an outer or second ring which is connected to the mechanical arm assembly 30 and rotatable relative to the inner ring to rotate the mechanical arm assembly 30 relative to the base 24. In some embodiments, the first slewing bearing 46 can be motorized such that rotation of the mechanical arm assembly 30 relative to the base 24 can be done mechanically or electrically as opposed to manually. In some embodiments, an outer ring of the slewing bearing 46 can be a gear toothed ring which can be engaged by a screw motor 48 to rotate the outer ring, and thus the mechanical arm assembly 30 relative to the base 24. While a slewing bearing 46 has been disclosed for allowing for rotation of the mechanical arm assembly 30 relative to the base 24, any suitable rotation enabling system can be implemented to allow for rotation of the mechanical arm assembly 30 relative to the base 24 and can optionally be motorized.
[0046] In some embodiments, as shown in
[0047] First and second actuators 44 and 62 are shown as piston or cylinder systems that can be retracted or extended to adjust the rotations of the second arm 36 relative to the first arm 34 and the first arm 34 to the mounting bracket 60 respectively. The piston or cylinder systems can be driven pneumatically, hydraulically, or via motorized linear actuator systems in different embodiments. In other embodiments, various other mechanisms for providing rotational movement between the first and second arms 34 and 36 and the first arm and the mounting bracket 60 can be utilized.
[0048] In some embodiments, as shown in
[0049] As shown in
[0050] In some embodiments, as shown in
[0051] One or more trolley actuators 76 can be mounted on the rail 68 and coupled to the trolley assembly 70 and/or one another to control movement of the trolley assembly 70 on the rail 68. As shown in
[0052] In another embodiment, as shown in
[0053] As can be shown in
[0054] As can be seen in
[0055] Once the grain door 12 is swung open by the apparatus 10, a pump for grain or other material can be positioned over the grain door to fill the barge. Once filling is complete, the mechanical arm assembly 30 can be rotated 180 degrees via first slew bearing to a position suitable for closing the grain door 12. The actuator 44 can be extended and the latch engagement member 42 can be positioned adjacent the grain door 12 as shown in
[0056] In some embodiments, the apparatus 10 can further include a blower assembly 80 mounted on the base, the first arm, or the second arm, as shown in
[0057] In some embodiments, as shown in
[0058] In some embodiments, the apparatus 10 can be equipped with LIDAR 84 scanning capabilities which can help an operator determine either the height of grain or other materials within the barge, or the height of the apparatus 10 above the lid so the operator can tell whether the apparatus 10 is at a proper height above the lid for opening and closing the grain door. In some embodiments, the LIDAR readings can be fed back to the overhead lifting system to automatically control operation of the lifting system to adjust the height of the apparatus 10 to an appropriate height above the lid.
[0059] In some embodiments, the base 24 can include a stabilization system which can help control undesired twisting or rotation of the apparatus 10 during an actuation of the mechanical arm assembly 30 during a grain door opening or closing operations. In some embodiments, as shown in
[0060] In other embodiments, as shown in
[0061] The apparatus 10 of the present disclosure can be deployed to open and close grain doors in a single station or may be deployed at separate points in the process (i.e., one station to open and the other station to close the door). When not in deployment the apparatus can be moved or indexed away from the door opening to allow access for the filling process. A robotic or rigid arm can be configured to disengage a latch on the grain door from the barge lid and subsequently swing the grain door open. In other embodiments, the mechanical arm assembly include a rigid arm having a laterally extending distal end including an inclined plane angled with respect to a horizontal reference axis. The rigid opening arm can take advantage of movement of a barge, the inclined plane engaging the latch on the grain door and forcing the latch to disengage from the barge lid as the barge moves in the water. As the barge continues to move, the arm can force the grain door to swing open. In other embodiments, the boom or host structure can be movable above the grain door to engage the rigid arm with the latch and the grain door. In still other embodiments, the door opening arm can be positioned on a track on the host structure or boom such that the door opening arm can be translatable on the host structure or boom. In some embodiments, multiple rigid arms can be mounted to the boom, one configured for opening the grain door and the other for closing, depending on the movement of the barge or the boom. In some embodiments, the rigid arms can be vertically adjustable such that they can be retracted when not in use to avoid interference with the movement of the grain door.
[0062] The apparatus can clean the barge cover of dust and debris upon completion of the filling process at each station. Cleaning can be provided as part of a single station operation, or can be executed at a secondary station associated with a cover closing operation. Various media can be utilized to accomplish the cleaning process as appropriate for the material being loaded and site capability.
[0063] The apparatus could position instrumentation to monitor and report the status of the material being loaded in the barge that could assist in amount and distribution of the load. Load information could also be provided by a more general method of monitoring the overall position and draft of the barge as it is being loaded. This information could also be used to inform documentation required for navigation over the inland waterway systems.
[0064] All functions of the apparatus can be controlled remotely by an operator with line of site and/or camera assist may be employed if operator is out of the line of site. Remote control can be provided by means of radio interface or hardwired as needed to accommodate site specific conditions. All control and powered functions can be provided to accommodate area classifications for electric and power devices as well as safety standards. An exemplary control device is shown in
[0065] Thus, although there have been described particular embodiments of the present invention of a new and useful BARGE LID GRAIN DOOR OPENING APPARATUS, it is not intended that such references be construed as limitations upon the scope of this invention.