Apparatus and method for locating and setting a tool in a profile
10648323 ยท 2020-05-12
Assignee
Inventors
Cpc classification
E21B23/006
FIXED CONSTRUCTIONS
E21B23/02
FIXED CONSTRUCTIONS
E21B23/14
FIXED CONSTRUCTIONS
E21B33/124
FIXED CONSTRUCTIONS
E21B47/098
FIXED CONSTRUCTIONS
E21B47/09
FIXED CONSTRUCTIONS
International classification
E21B47/09
FIXED CONSTRUCTIONS
E21B33/124
FIXED CONSTRUCTIONS
E21B23/14
FIXED CONSTRUCTIONS
E21B23/00
FIXED CONSTRUCTIONS
E21B33/129
FIXED CONSTRUCTIONS
Abstract
A device is provided for positively locating within a profile, wherein the device includes one or more radially resilient locator mechanisms; one or more slips; one or more packing elements; and a stopping mechanism; wherein the one or more locator mechanisms are radially expandable to locate within the profile and wherein the stopping mechanism prevents engagement of the one or more slips and the one or more packing elements unit the one or more locator mechanisms are located in the profile. A method is also provided for applying downhole isolation.
Claims
1. A method for applying downhole isolation, said method comprising the steps of: a. running an intervention tool downhole to a first downhole location, the intervention tool comprising: an inner mandrel, the inner mandrel further comprising: an outer mandrel surface; a locator support integral with the outer mandrel surface, the locator support configured with an outer planar surface; and an end shoulder, a drag assembly slidably movable around the inner mandrel, the drag assembly further comprising: a first radial inner end slidably engaged with the outer mandrel surface; a second radial inner end slidably engaged with the outer mandrel surface; an at least one locator mechanism disposed between the first radial inner end and the second radial inner end; a slip disposed around the inner mandrel; a cone disposed around the inner mandrel; and a packing element disposed around the inner mandrel, and also disposed between the end shoulder and the cone b. locating the at least one locator mechanism into an external profile by shifting the intervention tool axially; c. engaging the packing element with a surrounding surface by shifting the intervention tool axially, while the at least one locator mechanism is located within the external profile; d. disengaging the packing element by shifting the intervention tool axially; and e. moving the intervention tool to another downhole location.
2. The method of claim 1, further comprising: a. moving said intervention tool to a section of blank casing lacking a profile; and b. setting said one or more packing elements in the blank casing by shifting said intervention tool axially.
3. An intervention tool for positively locating within a profile, the intervention tool comprising: an inner mandrel, the inner mandrel further comprising: an outer mandrel surface; a locator support integral with the outer mandrel surface, the locator support configured with an outer planar surface; and an end shoulder, a drag assembly slidably movable around the inner mandrel, the drag assembly further comprising: a first radial inner end slidably engaged with the outer mandrel surface; a second radial inner end slidably engaged with the outer mandrel surface; an at least one locator mechanism disposed between the first radial inner end and the second radial inner end; a slip disposed around the inner mandrel; a cone disposed around the inner mandrel; a packing element disposed around the inner mandrel, and also disposed between the end shoulder and the cone, wherein the intervention tool comprises an unset and set position, wherein the set position comprises the at least one locator mechanism is located in the profile, and the outer planar surface engaged with the at least one locator mechanism.
4. The intervention tool of claim 3, wherein the second radial end is configured with a a stopping mechanism; wherein the at least one locator mechanism is radially expandable to locate within the profile and wherein the stopping mechanism prevents engagement of the slip or packing element until the at least one locator mechanisms is located in the profile.
5. The intervention tool of claim 4 wherein the inner mandrel is axially and rotatably moveable with respect to the drag assembly and wherein the stopping mechanism is arranged between said drag assembly and said mandrel.
6. The intervention tool of claim 3, wherein the profile is associated with one of a casing and a downhole tool, wherein the drag assembly is configured to generate drag between a respective inner surface of either the casing or the downhole tool and the drag assembly to thereby allow the inner mandrel to move axially and radially relative the drag assembly.
7. An intervention tool for positively locating within a profile, the intervention tool comprising: an inner mandrel, the inner mandrel further comprising: an outer mandrel surface; a locator support integral with, and protruding outward from, the outer mandrel surface, the locator support configured with an outer planar surface; and an end shoulder, a drag assembly movable around the inner mandrel, the drag assembly further comprising: a first radial inner end movably engaged with the outer mandrel surface; a second radial inner end movably engaged with the outer mandrel surface; an at least one locator mechanism disposed between the first radial inner end and the second radial inner end; a slip disposed around the inner mandrel; a cone disposed around the inner mandrel; a packing element disposed around the inner mandrel, and also disposed between, and engaged with, each of the end shoulder and the cone, wherein the intervention tool comprises an unset and set position, wherein the set position comprises the at least one locator mechanism located in the profile, and the outer planar surface engaged with an underside of the at least one locator mechanism.
8. The intervention tool of claim 7, wherein the second radial end is configured with a a stopping mechanism.
9. The intervention tool of claim 8, wherein the at least one locator mechanism is radially expandable to locate within the profile, and wherein the stopping mechanism prevents engagement of the slip or packing element until the at least one locator mechanisms is located in the profile.
10. The intervention tool of claim 9, wherein the inner mandrel is axially and rotatably moveable with respect to the drag assembly, and wherein the stopping mechanism is arranged between said drag assembly and said mandrel.
11. The intervention tool of claim 7, wherein the inner mandrel is axially and rotatably moveable with respect to the drag assembly, and wherein the stopping mechanism is arranged between said drag assembly and said mandrel.
12. The intervention tool of claim 11, wherein the profile is associated with one of a casing and a downhole tool, wherein the drag assembly is configured to generate drag between a respective inner surface of either the casing or the downhole tool and the drag assembly to thereby allow the inner mandrel to move axially and radially relative the drag assembly.
13. The intervention tool of claim 11, wherein the profile is associated with one of a casing and a downhole tool, wherein the drag assembly is configured to generate drag between a respective inner surface of either the casing or the downhole tool and the drag assembly to thereby allow the inner mandrel to move axially and radially relative the drag assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A further, detailed, description of the invention, briefly described above, will follow by reference to the following drawings of specific embodiments of the invention. The drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. In the drawings:
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(22) The drawing is not necessarily to scale and in some instances proportions may have been exaggerated in order more clearly to depict certain features.
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS
(23) The description that follows and the embodiments described therein are provided by way of illustration of an example, or examples, of particular embodiments of the principles of various aspects of the present invention. These examples are provided for the purposes of explanation, and not of limitation, of those principles and of the invention in its various aspects.
(24) The present invention provides a device for positively locating an intervention tool in a profile. The profile can be on a downhole tool or on a casing. The present intervention tool is also capable of setting in a blank section of casing or pipe.
(25) The present invention more specifically provides a locator mechanism and locator support arrangement that positively locates the intervention tool within a profile. The locator support ensures that the locator mechanism cannot dislocate once located. Furthermore, the locator mechanism and locator support arrangement vis a vis slips and packing element of the intervention tool prevents the slips and packing element from setting until the intervention tool is positively located in the profile. This not only ensures a positive locate, but also ensure no setting until there is a positive locate.
(26) Although some embodiments of the present intervention tool are described and illustrated in the context of use with a ported sleeve, it would be well understood by a person of skill in the art that the present intervention tool could be used with any number of types of downhole tools that require locating and activation of some kind, including tools used in straddle perforation applications, any downhole tool in which a packer is required to set to create a pressure differential, or any downhole tool in which manipulation of the tool requires that a profile on the tool be engaged and mechanically manipulated. And the present tool can be shifted from locating in a downhole tool or casing having a profile, to setting inside a section of blank casing, wherein said shifting is accomplished merely be axial movement of the present tool.
(27) With reference to
(28) With reference to
(29) The mandrel 4 houses on its outer surface 57 a packing element 14 and a slip setting cone 16. The packing element 14 may be disposed between an end shoulder 59 of the mandrel 4 and the slip setting cone 16. Preferably a locator support 18 is either integrally part of, or separate to but supported on, the outer surface of the mandrel 4. As shown in
(30) A bypass 20 is preferably moveably located within the inner bore 6 of the mandrel 4 and is moveable between a closed position which blocks fluid flow through the inner bore 6 to an open position which allows flow through the inner bore 6. The locator support 18 together with the mandrel 4 is moveable and rotatable relative to the locator mechanism 10 on the drag assembly 8, such that the locator support 18 may be able to pass under and beyond the locator mechanism 10 when the locator mechanism is in a collapsed position, sit directly under the locator mechanism 10 to support it in an extended position or abut an uphole or downhole end of the locator mechanism 10.
(31) The locator support 18, seen in
(32) With reference to
(33) In the embodiment of
(34) It would also be understood by a person of skill in the art that the downhole tool 22 can be a production sleeve in which case, hydrocarbon product can flow from the formation, through the port 26 and back up to surface through the tubing on which the intervention tool 2 is run, or through the casing 36 on which the downhole tool 22 is run. Such embodiments are also covered by the scope of the present invention.
(35) The downhole tool 22 further comprises a profile 32 on an inner surface thereof, for receiving the locator mechanism 10, which can expand radially into profile 32, to positively locate the intervention tool 2 inside the downhole tool 22, prior to setting any slips 12 or packing elements 14.
(36) With reference to
(37) As the intervention tool 2 is moved downhole, the mandrel 4 will move downhole relative to the drag assembly 8 until it hits a stopping mechanism in the form of the J-pin and J-slot arrangement 30 between the mandrel 4 and drag assembly 8. The mandrel 4 is unable to travel down far enough to contact the cone 16; therefore, the packing element 14 cannot set while running downhole.
(38) With reference to
(39) In a next step of the method, illustrated by
(40) In a next step, illustrated in
(41) As illustrated in
(42) Once located in the profile 36a and with the locator support 18 positioned underneath, the locator mechanism 10 further serves to lock the intervention tool 2 into place and prevent it from jumping out of position due to any downhole travel that can occur with coil tubing or other piping reaction time from being deployed downhole. The locator mechanism 10 supported by the locator support 18 serves to absorb any such downhole travel energy and ensures that once located, the intervention tool 2 stays located.
(43) With reference to
(44) The locator mechanism 10 of the drag assembly 8 acts to generate drag between the drag assembly 8 and inner surface of the wellbore casing 36 or downhole tool 22 when collapsed. This allows the mandrel 4 to rotatably and axially move relative to the drag assembly 8, preferably with the J-pin and J-slot arrangement 30 guiding this movement. The locator mechanism 10 further serves to prevent the slips 12 and packing elements 14 from setting prior to the locator mechanism 10 expanding into the matching profile 32 in the downhole tool 22, since the J-pin and J-slot arrangement 30 and the locator support 18 prevent sufficient movement of the mandrel 4 vis a vis the drag assembly 8 until the locator support 18 can be positioned under the locator mechanism 10.
(45) This arrangement ensures that the intervention tool 2 is positively located in the profile 32, so that the slips 12 and packing element 14 are set at the correct location in the downhole tool 22.
(46) As illustrated in
(47) In the case of an exposed valve 24, it is also possible to open the valve 24 by physically engaging the valve 24 and the use of mechanical force to move the valve 24 from a port-closed to a port-opened position. In such cases the intervention tool 2 can incorporate a mechanical shifting mechanism (not shown) to engage the profile 32 and mechanically manipulate the downhole tool 22.
(48) To remove the intervention tool 2 from inside the downhole tool 22 or the casing 36, the intervention tool 2 can be pulled into tension to release the packed off packing element 14 and pull the cone 16 away from the slips 12, thereby releasing engagement of the packing element 14 and slips 12 from the inner surface of either the downhole tool 22 or the casing 36. Design of the J-pin and J-slot arrangement 30 causes the mandrel 4 and locator support 18 to rotate relative to the drag assembly 8, to allow the intervention tool 2 to be pulled into a section of blank casing 36.
(49) There are a number of steps and positions in the running in, locating and setting of the intervention tool 2, and each position of the intervention tool 2 during operation is preferably set or guided by the J-pin and J-slot arrangement 30, that ensure that the intervention tool 2 stays in the desired position until a compression or tension forces it to move to the next J-pin/J-slot position.
(50) In some cases, it is desirable to set the present intervention tool in a section of casing 36 either uphole or downhole from the downhole tool 22. Such arrangement is desirable when pressure testing the casing string and/or the downhole tool above the other downhole tools that have already been opened, it is also useful when it is necessary to sand jet perforate between downhole tools.
(51) In setting the present intervention tool 2 inside a blank section of casing 36, the collapsed locator mechanism 10 of the drag assembly 8 again act as a drag mechanism between the intervention tool 2 and the inner surface of the blank section of casing 36, to allow relative movement of these two components for subsequent operations.
(52) Once the intervention tool has been pulled uphole into the blank section of casing 36, with reference to
(53) To release the intervention tool 2, it is pulled into tension to release the compression from the packed off packing element 14 and to pull the cone 16 out from under the slips 12. The mandrel 4 and locator support 18 rotate and move axially relative to the locator mechanism 10 of the drag assembly 8 to position the locator support 18 out from under the locator mechanism 10 and uphole of the locator mechanism 10. The packer 14 is unset and the intervention tool 2 can be moved uphole. The collapsed locator mechanism 10 of the drag assembly 8 act as the drag mechanism for subsequent operations.
(54) In a final step, with reference to
(55) Referring now to
(56) With further reference to
(57) In the present arrangement, the room for tubing travel is provided by two movements: movement of the locator mechanism 10 into the matching profile 32; and movement of the locator support 18 under the locator mechanism 10 to hold the locator mechanism 10 in the extended position. This way there is always a positive locate without the intervention tool 2 jumping forward or out of alignment
(58) The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to those embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the full scope consistent with the claims, wherein reference to an element in the singular, such as by use of the article a or an is not intended to mean one and only one unless specifically so stated, but rather one or more. All structural and functional equivalents to the elements of the various embodiments described throughout the disclosure that are known or later come to be known to those of ordinary skill in the art are intended to be encompassed by the elements of the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed under the provisions of 35 USC 112, sixth paragraph, unless the element is expressly recited using the phrase means for or step for.