Vehicle glass with increased resilience to environmental influences
11712868 · 2023-08-01
Assignee
Inventors
Cpc classification
B32B17/10357
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10036
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10119
PERFORMING OPERATIONS; TRANSPORTING
C03C2204/00
CHEMISTRY; METALLURGY
B32B2605/006
PERFORMING OPERATIONS; TRANSPORTING
B60J1/02
PERFORMING OPERATIONS; TRANSPORTING
B32B3/02
PERFORMING OPERATIONS; TRANSPORTING
B32B2250/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
B32B3/02
PERFORMING OPERATIONS; TRANSPORTING
B60J1/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle glass sheet is provided that includes a borosilicate glass with a thickness between 1.1 mm and 5.4 mm and a two-dimensional area for a sensor assigned to this two-dimensional area. The two-dimensional area has an inclination (α) with respect to an upward direction (S) perpendicular to a main direction of movement (V) of the vehicle that is in a range between 35° and 65°.
Claims
1. A vehicle glass sheet, comprising: a borosilicate glass having a thickness between 1.1 mm and 5.4 mm; and a two-dimensional area sized and configured to receive a sensor, wherein the two-dimensional area has an inclination (a) with respect to a vertical direction (S) perpendicular to a main vehicle direction of movement (V), and wherein the inclination (a) is in a range between 35° and 65°.
2. The vehicle glass sheet of claim 1, wherein the borosilicate glass is a float glass sheet.
3. The vehicle glass sheet of claim 1, wherein the two-dimensional area is sized and configured to receive an imaging optical sensor.
4. The vehicle glass sheet of claim 1, the inclination (α) is between 35°+β1 and 65°, wherein β1 is an average angle of particle impingement with respect to the main vehicle direction of movement (V) when more than 50% of the particles come from an area at a higher level than the borosilicate glass.
5. The vehicle glass sheet of claim 1, the inclination (α) is between 35° and 60°-β2, wherein β2 is an average angle of particle impingement with respect to the main vehicle direction of movement (V) when more than 50% of the particles come from an area at a lower level than the borosilicate glass.
6. The vehicle glass sheet of claim 1, further comprising a curvature.
7. The vehicle glass sheet of claim 6, further comprising at least two tangents T.sub.1, T.sub.2 to a surface of the borosilicate glass within the two-dimensional area have a second inclination (α) with respect to the vertical direction (S), wherein the second inclination (α) is between 35° and 60°.
8. The vehicle glass sheet of claim 1, wherein the two-dimensional area is located within an upper third of the borosilicate glass when installed.
9. The vehicle glass sheet of claim 1, wherein the borosilicate glass is chemically toughened or thermally toughened and has a near-surface compressive stress between 100 MPa and 300 MPa.
10. The vehicle glass sheet of claim 9, wherein the borosilicate glass has a depth of the compressive stress zone from 25 μm to 50 μm.
11. The vehicle glass sheet of claim 1, wherein the borosilicate glass comprises a composition in wt % of: SiO.sub.2 70-87, B.sub.2O.sub.3 7-25, Na.sub.2O+K.sub.2O 0.5-9, Al.sub.2O.sub.3 0-7, and CaO 0-3.
12. The vehicle glass sheet of claim 1, wherein the borosilicate glass comprises a composition in wt % of: SiO.sub.2 70-86, Al.sub.2O.sub.3 0-5, B.sub.2O.sub.3 9.0-25, Na.sub.2O 0.5-5.0, K.sub.2O 0-1.0, and Li.sub.2O 0-1.0.
13. The vehicle glass sheet of claim 1, wherein the borosilicate glass comprises a composition in mol % of: SiO.sub.2 71.8-88.7, B.sub.2O.sub.3 7.8-22.7, Al.sub.2O.sub.3 0-3.1, Na.sub.2O 0.5-5.1, K.sub.2O 0-0.6, and Li.sub.2O 0.0-2.1.
14. The vehicle glass sheet of claim 13, wherein the composition meets conditions of:
B.sub.2O.sub.3+Al.sub.2O.sub.3−Na.sub.2O−K.sub.2O−Li.sub.2O≥3 mol %, and
B.sub.2O.sub.3+Al.sub.2O.sub.3−Na.sub.2O−K.sub.2O−Li.sub.2O≤11 mol %.
15. The vehicle glass sheet of claim 13, wherein the composition meets conditions of:
B.sub.2O.sub.3+Al.sub.2O.sub.3−Na.sub.2O−K.sub.2O−Li.sub.2O≥2 mol %, and
B.sub.2O.sub.3+Al.sub.2O.sub.3−Na.sub.2O−K.sub.2O−Li.sub.2O≤10 mol %.
16. The vehicle glass sheet of claim 1, wherein the borosilicate glass comprises a composition in wt % of: SiO.sub.2 78.3-81.0, B.sub.2O.sub.3 9.0-13.0, Al.sub.2O.sub.33.5-5.3, Na.sub.2O 3.5-6.5, K.sub.2O 0.0-2.0, and CaO 0.0-2.0.
17. The vehicle glass sheet of claim 1, wherein the borosilicate glass comprises a composition in mol % of: SiO.sub.2 80.7-84.3, B.sub.2O.sub.3 8.0-11.6, Al.sub.2O.sub.32.2-3.2, Na.sub.2O 3.5-6.5, K.sub.2O 0.2-1.3, and CaO 0.0-2.2.
18. The vehicle glass sheet of claim 17, wherein the composition meets conditions of:
B.sub.2O.sub.3+Al.sub.2O.sub.3−Na.sub.2O−K.sub.2O−CaO≥3 mol %, and
B.sub.2O.sub.3+Al.sub.2O.sub.3−Na.sub.2O−K.sub.2O−CaO≤11 mol %.
19. The vehicle glass sheet of claim 17, wherein the composition meets conditions of:
B.sub.2O.sub.3+Al.sub.2O.sub.3−Na.sub.2O−K.sub.2O−CaO≥2 mol %, and
B.sub.2O.sub.3+Al.sub.2O.sub.3−Na.sub.2O−K.sub.2O−CaO≤10 mol %.
20. A vehicle glass, comprising: a borosilicate glass sheet having a thickness between 1.1 mm and 5.4 mm and a two-dimensional area sized and configured to receive a sensor, wherein the two-dimensional area has an inclination (α) with respect to a vertical direction (S) perpendicular to a main vehicle direction of movement (V), and wherein the inclination (α) is in a range between 35° and 65°; a second glass sheet; and a polymer intermediate layer laminating the borosilicate glass sheet and the second glass sheet to one another.
21. The vehicle glass of claim 20, further comprising an optical sensor disposed at the two-dimensional area.
22. The vehicle glass of claim 21, wherein the optical sensor is disposed between the borosilicate glass sheet and the second glass sheet.
23. The vehicle glass of claim 20, wherein the polymer intermediate layer is tinted.
Description
DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in more detail by way of exemplary embodiments with reference to the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(16) In the following detailed description of preferred embodiments, the same reference symbols denote the same or equivalent components. For the sake of better comprehension and for the sake of clarity, the figures are not drawn to scale.
(17) Referring now to
(18) In order to avoid adhesion, the particles 3 were dried before performing the grit trickle test, so as to ensure that only a single respective particle 3 impinges on the glass sheet 5 independently of other particles, and not coherent particle agglomerates.
(19) Glass sheet 5 was arrangeable at respective different angles of inclination α′, this inclination angle α′ being the angle to a horizontal plane 6 relative to which the grit particles 3 moved vertically until impinging on the glass sheet 5.
(20) Each respective grit trickle test as described above was performed for a defined angle of inclination α′ as indicated in the figures until the indicated total amount of grit particles 3 had impinged on the glass sheet 5.
(21) For each angle of inclination α′, a new glass sheet 5 with surfaces free of damage was used for the respective grit trickle test. Once the grit trickle test had been concluded for each of these angles, each glass sheet 5 was examined microscopically and by scattered light measurement.
(22) The free fall height F was 1.65 m, which gives a particle velocity v.sub.max upon impingement on the glass sheet 5 of about 5.689 m/s, with v.sub.max=√{square root over ((2 gh))}. The average particle mass of the grit particles was 0.1 g, i.e. 0.0001 kg. The momentum of the particles upon impingement P.sub.t (per particle) was m.Math.v=0.000568973 Ns, this momentum is indicated in
(23) This measurement of haze was performed in compliance with ASTM D1003 (CIE C) using an appropriately calibrated haze measuring device, in the present case the Haze-Gard plus AT-4725 device from BYK-Gardner.
(24) Table 1 below shows the values for the measured scattered light, i.e. haze, as obtained in a grit trickle test with the parameters given above. The values labeled Haze SL are the haze values measured for soda-lime glass, and those labeled Haze BS are the values measured for borosilicate glass.
(25) Neither the glass sheet 5 made of soda-lime glass nor the glass sheet 5 made of borosilicate glass was toughened, and for each angle of inclination α′ given below, an amount of 0.25 kg of basalt grit was used.
(26) TABLE-US-00001 TABLE 1 Haze values for soda-lime glass (SL) and borosilicate glass (BS) α′ (°) Haze SL (%) Haze BS (%) 15 8.9 5.3 20 9.6 5.7 25 9.2 5.5 30 10.8 5.5 35 11.1 5.1 40 11.5 4.9 45 9.6 5.0 50 8.6 4.0 55 6.3 4.8 60 5.5 3.7
(27) The probability of double/multiple impacts is the same for these types of glass, since the same amount of grit was used under the same conditions when performing the grit trickle test.
(28) In the case of borosilicate glass which is less brittle than soda-lime glass, a single impact tends to create individual small depressions (dots) in the glass surface, but usually no chipping. In the case of another impact at this same point, this crater usually only deepens. In contrast to soda-lime glass, borosilicate glass exhibits stronger plastic deformation, which is assigned to less haze-implying breakage.
(29) Soda-lime glass is more brittle than borosilicate glass, so that multiple impacts cause chipping. This chipping or chips on the surface lead to an increased haze value, due to the resulting chipped-off surface texture (fracture pattern) and the at least partially occurring multiple optical (air-glass) transitions. This results in an amplification of scattered light as caused by respective fracture patterns.
(30) Furthermore, soda-lime glass has a greater refractive index than the borosilicate glass employed here, so that a defect of the same size leads to a stronger scattering effect in soda-lime glass, and thus to higher haze values. The refractive index of soda-lime glass is greater than 1.5, whereas the refractive index of the borosilicate glass as used here was about 1.47.
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(32) Substantially the same results were also found for all measured values of the inclination angle α′, as illustrated in
(33) Referring to
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(35) By first defining a main direction of movement V of a vehicle, an installation position of a glass sheet in or on this vehicle can then be specified relative thereto. By way of example, the sectional view of
(36) If this main direction of movement V is in the horizontal plane 6, relative to which the grit particles 3 move vertically during the grit trickle test until they impinge on the glass sheet 5, the results obtained in the grit trickle test can be transferred to the installation position of the glass sheet in the motor vehicle, in particular with respect to the respective inclination angles α, α′ thereof, as described below.
(37) For this purpose, it is assumed that the particles 3′ impinging on a vehicle glass, in particular a motor vehicle glass sheet 5 in common actual driving situations are moving against the main direction of movement V and, upon impingement on the glass sheet 5, have a momentum P.sub.r(oad).
(38) For transferring the results of the grit trickle test to common actual driving situations, the directions of momentums P.sub.t(rickle) and P.sub.r(oad) together with the direction of a respective normal N of the surface 5′ of glass sheet 5 at the point of impact of the particles 3, 3′ are shown in
(39) By way of example, the main direction of movement V of the vehicle, in particular motor vehicle 7, is defined here by its movement parallel to a plane located below the vehicle, here horizontal plane 6 which is parallel to the plane spanned by directions X and Y of the Cartesian coordinate system, as can be seen from
(40) However, since the directions of momentums P.sub.t(rickle) and P.sub.r(oad) are perpendicular to one another, it is necessary, for transferring the results of the grit trickle test to common actual driving situations, to accordingly match the angle of inclination α′ used in the grit trickle test with the direction of the particles 3 impinging on glass sheet 5.
(41) For this purpose, these transferred angles of inclination α are indicated in
(42) With this setup, the results of the grit trickle test can be transferred to common driving situations, and the values determined for angle α′ can be used for the values of angle α.
(43) Very surprisingly, it has been found that the results obtained with the grit particles used for the grit trickle test can be transferred to common actual driving situations, although in these common actual driving situations: the respective weight of the particles impinging on the glass sheet 5; the respective speed of the particles impinging on the glass sheet 5; the shape of the particles impinging on the glass sheet 5; and the material of the particles impinging on the glass sheet 5 do not necessarily have to match those of the particles used in the grit trickle test.
(44) With the nevertheless transferability of these results as found by the inventors, it is possible to make advantageous design specifications, in particular with respect to the arrangement of a two-dimensional area for a sensor, in particular an optical sensor, preferably an imaging optical sensor, which is assigned to this two-dimensional area, implying the advantages according to the invention.
(45) Therefore, in the context of the present disclosure, particles are in particular also understood as those particles which are used in the subsequent grit trickle test and which also commonly occur in everyday driving situations.
(46) However, first for this purpose, the results of the grit trickle test should be discussed more closely again.
(47) From the results of scattered light measurements illustrated in
(48) Moreover, it can be seen that the haze values vary as a function of the respective angle of inclination α.
(49) For the haze values of borosilicate glass, an auxiliary straight line G was drawn in
(50) Thus, particularly advantageous values reliably result for inclination angles α and thus for an inclination α greater than 35° that can be specified with respect to an upward direction S perpendicular to a main direction of movement V of the vehicle, in particular a direction vertically upward relative to a main direction of movement (V) of the vehicle as shown in
(51) Due to configurational conditions, especially when using optical sensors, in particular imaging optical sensors, a maximum inclination α of about 65° has furthermore proven to be advantageous, because distortions and a plane-parallel image offset in the optical beam path can be kept low in this case.
(52) These specifications apply in particular to a two-dimensional area 11 of the borosilicate glass sheets as presently disclosed, which has assigned to an optical sensor 12, in particular an imaging optical sensor 12 as shown merely schematically in
(53) Hence, the inclination of at least this two-dimensional area with respect to an upward direction S perpendicular to a main direction of movement V of the vehicle, also referred to as vertical inclination α, is advantageously in a range between 35° and 65°, preferably between 40° and 60°.
(54) Thus, an area that can be assigned to a sensor as a two-dimensional area 11 or can be used as an area 11 assigned to a sensor may be any desired area of a vehicle glass 8, 8′ which in this two-dimensional area meets the above condition for the presently disclosed vertical inclinations α, α1, and α2 as well as for the horizontal inclination γ as specified below and which has a size that allows light to enter in a degree sufficient for the respective sensor. In the case of simple sensors that only detect brightness, such as light-emitting diodes, this two-dimensional area may have a size of merely 1 cm.sup.2, and in the case of more complex sensors such as imaging sensors or rain sensors, it may have an area size of up to about 25 cm.sup.2 or even a larger. This two-dimensional area can have the shape of a square, rectangle, polygon, circle, oval, or of a free form.
(55) As can be seen from
(56) In the case of the flat glass shown in
(57) For vehicles, in particular in vehicles that are exposed to increased particle load, in particular vehicles for use in a harsh operational environment in which more than 50% of the particles come from an area at a higher level than the borosilicate glass sheet and impinge at an average angle of β1 with respect to the main direction of movement of the vehicle, the inclination α of at least the two-dimensional area assigned to the sensor can be in a range between 35°+β1 and 65° with respect to an upward direction (S) perpendicular to a main direction of movement V of the vehicle.
(58) The embodiment described in the above-mentioned paragraph is not limited to be used in harsh operational environments, but may rather advantageously also be used without any restriction on the operational environment of a motor vehicle. However, in this case, the presently described advantages regarding particles which come from an area at a higher level than the borosilicate glass sheet will be realized.
(59) As also shown in
(60) The embodiment described in the above-mentioned paragraph is likewise not restricted to be used in harsh operational environments, but may rather advantageously also be used without any restriction on the operational environment of a motor vehicle. However, in this case, the presently described advantages regarding particles which come from an area at a lower level than the borosilicate glass sheet will be realized.
(61) The detection of particles coming from an area at a higher level than the borosilicate glass sheet and of particles coming from an area at a lower level than the borosilicate glass sheet may for instance be accomplished by a person skilled in the art as illustrated in
(62) Vessel G.sub.1 with its opening O.sub.1 facing obliquely upward allows particles to enter from an area at a higher level than the borosilicate glass sheet. Vessel G.sub.2 with its horizontally facing opening O.sub.2 allows particles to enter from an area in front of the borosilicate glass sheet, and vessel G.sub.3 with its opening O.sub.3 facing obliquely downward allows particles to enter from an area at a lower level than the borosilicate glass sheet.
(63) The greater the length of the vessels G.sub.1, G.sub.2, G.sub.3 is in the direction of travel and the lower the inclination of openings O.sub.1 and O.sub.2 is relative to the direction of travel V, the more accurate will be the measurement result obtained, and a person skilled in the art will adapt these vessels according to the respective needs depending on the accuracy requirements.
(64) By weighing the amount M.sub.1, M.sub.2, M.sub.3 of particles collected in the measurement vessels G.sub.1, G.sub.2, G.sub.3 in the respective environment, the person skilled in the art can then determine the ratio of particles from a higher level than the borosilicate glass sheet and of particles from a lower level than the borosilicate glass sheet, for example, by calculating the quotient M.sub.1/(M.sub.1+M.sub.2+M.sub.3) for the particles coming from the area at a higher level, and of M.sub.3/(M.sub.1+M.sub.2+M.sub.3) for the particles coming from the area at a lower level.
(65) For determining the angles β1 and β2 of particles hitting the vehicle glass, the vessel G2 which is preferably arranged in front of the two-dimensional area assigned to the sensor can be tilted upward by a particular angle, i.e. in the positive direction of angle β1, and this tilt angle can be varied between 0° and 30°, for example in increments of 5°, and the vessel G2 can also be tilted downward by a particular angle, i.e. in the positive direction of angle β2, and this tilting angle can be varied between 0° and 25°, for example in increments of 5°, so that all angles which are of interest for the present embodiments can be covered. By driving through the respective environment once or multiple times for each tilt angle, the masses M2 obtained in the vessel G2 while passing through the environment can be assigned to the respective tilt angles and the amount of particles originating from this angle can be determined from these masses M2 assigned to the respective angles. Although an angular interval of 5° is considered sufficient, smaller angular increments might also be selected by a person skilled in the art if the latter nevertheless desires to increase the accuracy of this measurement. In this way it is possible to determine an average for the particles impinging at an angle β1 or β2 relative to the main direction of movement (V) of the vehicle and to determine the mean value for β1 and β2, for example by linear averaging.
(66) Glass sheet 5, in particular in the form of a first sheet of a laminated glass 8, may have a thickness D from 1.1 mm to 5.4 mm.
(67) For example, thicknesses D from 3 mm to 5 mm can be used in particular for trucks.
(68) A borosilicate glass sheet may be used both on the outside, as a glass sheet 5, and on the inside, as a further glass sheet 13, as designated by reference numeral 13 in
(69) Between outer glass sheet 5 and inner glass sheet 13 of the laminated glass 8, an polymer intermediate layer 14 is disposed, which serves to firmly mechanically hold the glass sheets 5, 13 to one another.
(70) In further embodiments, a sensor 15, in particular an optical sensor 15 may additionally be arranged on the borosilicate glass sheet 5, and in the case of the laminated glass 8 also on the further glass sheet, for example, in or close to the polymer intermediate layer 14, between the borosilicate glass sheet and the further glass sheet. In the present context, a sensor 15 is referred to as being located close to the polymer intermediate layer 14 if it is partially embedded in the polymer intermediate layer 14, in particular laterally in each case, but is not enclosed thereby on all of its sides, but rather has portions adjoining the borosilicate glass sheet 5 and/or adjoining the further glass sheet 13 instead of adjoining the polymer intermediate layer 14.
(71) Referring now to
(72) In this embodiment, the borosilicate glass sheet 16 covers only part of a motor vehicle glass sheet 17 which in particular does not comprise borosilicate glass, in order to protect sensors, in particular in order to protect the optical sensors 12, 15, and thus covers at least the respective two-dimensional area 11 which is assigned to the optical sensor.
(73) A polymer intermediate layer 18 that is disposed between the borosilicate glass sheet 16 and the motor vehicle glass sheet 17 which is the first sheet and in particular does not comprise borosilicate glass, may be tinted and in this case may in particular include a heat-absorbing or heat-reflecting tint.
(74) However, the invention is not limited to flat glass sheets, but may also be implemented if the glass sheets have a curvature, at least in some areas, for example.
(75) In such embodiments as shown in
(76) As shown in
(77) In such embodiments, in particular because of the plane-parallel offset as mentioned above, it may be advantageous if the two-dimensional area 11 assigned to the sensor 12 is located in the upper third, preferably the upper fifth of the borosilicate glass sheet 5 as defined in the installation position thereof, and in the sense of the present disclosure “upper” or “upward” is understood to refer to the Z direction of the Cartesian coordinate system as indicated in the figures, and the “upper third” or the “upper fifth” of the motor vehicle glass sheet is understood to be the upper third or the upper fifth with respect to the Z direction.
(78) Generally, in the embodiments disclosed above, an optical sensor 12 can be arranged in the two-dimensional area 11 assigned to a sensor, preferably a brightness detecting sensor, an imaging sensor, or a rain sensor.
LIST OF REFERENCE SYMBOLS
(79) 1 Setup for performing a grit trickle test 2 Container 3 Grit particles 4 Free fall tube 5 Glass sheet subjected to grit trickle test 5′ Surface of glass sheet 5 subjected to particulate impact 6 Horizontal plane relative to which the grit particles 3 move vertically during the grit trickle test until impinging on glass sheet 5 7 Motor vehicle 8 Motor vehicle laminated glass 8′ Further embodiment of laminated glass 9 Body section of motor vehicle 7 supporting the laminated glass 8 10 Body section of motor vehicle 7 supporting the laminated glass 8 11 Two-dimensional, but not necessarily flat area of the presently disclosed borosilicate glass sheets, which has an optical sensor 12 assigned to, in particular an imaging optical sensor 12 12 Optical sensor, in particular brightness detecting optical sensor, imaging optical sensor, or rain sensor 13 Further, inner glass sheet of laminated glass 8 14 Polymer intermediate layer 15 Sensor, in particular optical sensor in polymer intermediate layer 14 16 Borosilicate glass sheet of further embodiment 17 Motor vehicle glass sheet which in particular does not comprise borosilicate glass 18 Polymer intermediate layer 19 Beam path of light passing through the glass sheet 20 Beam path of light passing through the glass sheet F Height of free fall G Auxiliary line G.sub.1 Measurement vessel G.sub.2 Measurement vessel G.sub.3 Measurement vessel M.sub.1 Amount of particles obtained in measurement vessel G.sub.1 by the measurement M.sub.2 Amount of particles obtained in measurement vessel G.sub.2 by the measurement M.sub.3 Amount of particles obtained in measurement vessel G.sub.3 by the measurement P.sub.t(rickle) Particle momentum of grit particle when performing the grit trickle test P.sub.r(oad) Particle momentums as occurring in typical driving situations of motor vehicles V Main direction of movement of a vehicle, in particular of a vehicle equipped with the inventive borosilicate glass sheet S Upward direction perpendicular to the main direction of movement V of the vehicle N Direction of a normal to the surface 5′ of glass sheet 5 at the point of impact of the particles 3 O.sub.1 Opening of measurement vessel G.sub.1 O.sub.2 Opening of measurement vessel G.sub.1 O.sub.3 Opening of measurement vessel G.sub.1 α′ Angle of inclination at which the grit particles 3 impinge on glass sheet 5 in the grit trickle test α Angle of inclination with respect to the upward direction S perpendicular to the main direction of movement V of the vehicle, also referred to as vertical inclination γ Horizontal inclination T.sub.1 Tangent to the surface 5′ of glass sheet 5 T.sub.2 Tangent to the surface 5′ of glass sheet 5 α1 Inclination of tangent T.sub.1 to the surface 5′ of glass sheet 5 with respect to S α2 Inclination of tangent T.sub.2 to the surface 5′ of glass sheet 5 with respect to S D Thickness of borosilicate glass sheet 5 β1 Angle of impingement of particles from higher level area β2 Angle of impingement of particles from lower level area