Area efficient floating field ring termination
10629677 ยท 2020-04-21
Assignee
Inventors
Cpc classification
H01L29/36
ELECTRICITY
International classification
H01L29/06
ELECTRICITY
H01L29/16
ELECTRICITY
Abstract
A high power semiconductor device with a floating field ring termination includes a wafer, wherein a plurality of floating field rings is formed in an edge termination region adjacent to a first main side surface of the wafer. At least in the termination region a drift layer, in which the floating field rings are formed, includes a surface layer and a bulk layer wherein the surface layer is formed adjacent to the first main side surface to separate the bulk layer from the first main side surface and has an average doping concentration which is less than 50% of the minimum doping concentration of the bulk layer. The drift layer includes a plurality of enhanced doping regions, wherein each one of the enhanced doping regions is in direct contact with a corresponding one of the floating field rings at least on a lateral side of this floating field ring, which faces towards the active region. The relatively low doped surface layer and the enhanced doping regions increase the electric field coupling from floating field ring to floating field ring, thus allowing an area efficient termination structure. Each enhanced doping region extends to at least the same depth as the one of the corresponding floating field ring.
Claims
1. A high power semiconductor device comprising a wafer (W), the wafer (W) having a first main side surface, a second main side surface, which is parallel to the first main side surface and extending in a lateral direction, an active region (AR) and a termination region (TR) laterally surrounding the active region (AR), wherein: the wafer (W)-comprises in the order from the first main side surface to the second main side surface: (a) a first semiconductor layer of a first conductivity type which is either n-type or p-type conductivity; (b) a second semiconductor layer of a second conductivity type which is different from the first conductivity type, wherein the second semiconductor layer is in direct contact with the first semiconductor layer to form a first pn-junction; and (c) a third semiconductor layer of the second conductivity type having a doping concentration higher than that of the second semiconductor layer, a first electrode is formed on the first main side surface to form a first contact with the first semiconductor layer, a second electrode is formed on the second main side surface to form a second contact, a plurality of floating field rings is formed in the termination region (TR) adjacent to the first main side surface of the wafer (W), wherein each one of the floating field rings is a first ring-shaped semiconductor region of the first conductivity type, which is laterally surrounding the active region (AR) and the first semiconductor layer and which forms a second pn-junction with the second semiconductor layer, and wherein the floating field rings are spaced from each other in the lateral direction and are separated from each other by the second semiconductor layer, in the termination region (TR) the second semiconductor layer comprises a surface layer and a bulk layer, wherein the surface layer is formed adjacent to the first main side surface and has an average doping concentration which is less than 50% of the minimum doping concentration of the bulk layer, wherein the second semiconductor layer comprising a plurality of enhanced doping regions, wherein: each one of the enhanced doping regions is formed in the termination region (TR) adjacent to the first main side surface of the wafer (W), and each one of the enhanced doping regions is a second ring-shaped semiconductor region of the second conductivity type, which is laterally surrounding the active region (AR)-and the first semiconductor layer, wherein each one of the enhanced doping regions is in direct contact with a corresponding one of the floating field rings at least on a lateral side of this floating field ring, which faces towards the active region (AR), each one of the enhanced doping regions has a peak doping concentration which is higher than the minimum doping concentration of the bulk layer, each one of the enhanced doping regions except an enhanced doping region next to the active region (AR) is separated by the surface layer from the next floating field region in a direction towards the active region (AR), the enhanced doping region next to the active region (AR is separated by the surface layer from the first semiconductor layer in a direction towards the active region (AR), and wherein each one of the enhanced doping regions extends from the first main side surface to a depth (d.sub.EDR; d.sub.EDR) which is at least the depth (d.sub.FFR) of the corresponding floating field ring.
2. The high power semiconductor device according to claim 1, wherein the average doping concentration of the surface layer is in a range between 10% and 50% of the minimum doping concentration of the bulk layer.
3. The high power semiconductor device according to claim 1, wherein the doping profile in a transition region at the interface between the surface layer and the bulk layer is step-like with a steep gradient of the doping concentration, which increases in the transition region by at least 100% from the surface layer to the bulk layer, wherein the transition region has a thickness of less than 0.1 m.
4. The high power semiconductor device according to claim 1, wherein the surface layer extends from the first main side surface to a depth (d.sub.SL) which is at least the same as a depth (d.sub.FFR) of the floating field rings.
5. The high power semiconductor device according to claim 1, wherein the surface layer extends from the first main side surface to a depth (d.sub.SL) which is more than the depth (d.sub.FFR) of the floating field rings, so that the floating field rings are embedded in the surface layer.
6. The high power semiconductor device according to claim 1, wherein the minimum doping concentration of the bulk layer is below 5.Math.10.sup.15 cm.sup.3.
7. The high power semiconductor device according to claim 1, wherein the peak doping concentration of each one of the enhanced doping regions is in a range between 1.Math.10.sup.16 cm.sup.3 and 1.Math.10.sup.18 cm.sup.3.
8. The high power semiconductor device according to claim 1, wherein each one of the enhanced doping regions envelops at least a part of a bottom surface of the corresponding floating field ring.
9. The high power semiconductor device according to claim 1, wherein each one of the enhanced doping regions has a lateral width (w.sub.EDR; W.sub.EDR) adjacent to the first main side surface, which is smaller than the lateral width (w.sub.FFR)of a neighbouring floating field ring adjacent to the first main side surface and which is, for each one of the enhanced doping regions except an enhanced doping region next to the active region, smaller than the distance between this enhanced doping region and the next floating field region separated from this enhanced doping region by the surface layer in a direction towards the active region, and which is, for the enhanced doping region next to the active region, smaller than the distance between this enhanced doping region and the first semiconductor layer separated from this enhanced doping region by the surface layer in the direction towards the active region (AR).
10. The high power semiconductor device according to claim 1, comprising a plurality of extension regions, each extension region being formed as a third ring-shaped semiconductor region of the first conductivity type having a peak doping concentration lower than that of the floating field rings, each one of extension regions being formed on the lateral side of a corresponding floating ring to surround the corresponding floating field ring and to be in direct contact with the corresponding floating field ring, each one of the extension regions extending from the first main side surface to a depth (d.sub.ER) which is deeper than the depth (d.sub.FFR) of the corresponding floating field ring.
11. The high power semiconductor device according to claim 1, wherein the first to third semiconductor layers and the floating field rings are made of silicon carbide.
12. The high power semiconductor device according to claim 1, wherein the surface layer separates the bulk layer from the first main side surface at least in an area between an innermost floating field ring and the active area and between each pair of neighbouring floating field rings.
13. The high power semiconductor device according to claim 1, wherein the average doping concentration of the surface layer is in a range between 20% and 40% of the minimum doping concentration of the bulk layer.
14. The high power semiconductor device according to claim 2, wherein the doping profile in a transition region at the interface between the surface layer and the bulk layer is step-like with a steep gradient of the doping concentration, which increases in the transition region by at least 100% from the surface layer to the bulk layer, wherein the transition region has a thickness of less than 0.1 m.
15. The high power semiconductor device according to claim 13, wherein the doping profile in a transition region at the interface between the surface layer and the bulk layer is step-like with a steep gradient of the doping concentration, which increases in the transition region by at least 100% from the surface layer to the bulk layer, wherein the transition region has a thickness of less than 0.1 m.
16. The high power semiconductor device according to claim 2, wherein the surface layer extends from the first main side surface to a depth (d.sub.SL) which is at least the same as a depth (d.sub.FFR) of the floating field rings.
17. The high power semiconductor device according to claim 3, wherein the surface layer extends from the first main side surface to a depth (d.sub.SL) which is at least the same as a depth (d.sub.FFR) of the floating field rings.
18. The high power semiconductor device according to claim 2, wherein the surface layer extends from the first main side surface to a depth (d.sub.SL) which is more than the depth (d.sub.FFR) of the floating field rings, so that the floating field rings are embedded in the surface layer.
19. The high power semiconductor device according to claim 3, wherein the surface layer extends from the first main side surface to a depth (d.sub.SL) which is more than the depth (d.sub.FFR) of the floating field rings, so that the floating field rings are embedded in the surface layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Detailed embodiments of the invention will be explained below with reference to the accompanying figures, in which:
(2)
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(9) The reference signs used in the figures and their meanings are summarized in the list of reference signs. Generally, similar elements have the same reference signs throughout the specification. The described embodiments are meant as examples and shall not limit the scope of the invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(10)
(11) A plurality of p.sup.+-doped floating field rings 10 (i.e. of the first conductivity type) is formed in the termination region TR adjacent to the first main side surface 2 of the wafer W. Each one of the floating field rings 10 is ring-shaped and laterally surrounds the active region AR and the anode layer 4. The field rings 10 are self-contained rings, which enclose in a plane parallel to the first main surface 2 the active region AR and such floating rings, which are arranged closer to the active region. Also, each floating field ring 10 is in direct contact with the drift layer 5 to form a pn-junction (second pn-junction in the claims). Exemplarily, the floating field rings 10 have a peak doping concentration in a range between 1.Math.10.sup.17 cm.sup.3 and 1.Math.10.sup.19 cm.sup.3, exemplarily between 1.Math.10.sup.18 cm.sup.3 and 1.Math.10.sup.19 cm.sup.3.
(12) As can be seen from
(13) In the first embodiment shown in
(14) In the first embodiment, the drift layer 5 further comprises a plurality of n-doped enhanced doping regions 15. Each one of the enhanced doping regions 15 is formed in the termination region TR adjacent to the first main side surface 2 of the wafer W as a ring-shaped semiconductor region, which is laterally surrounding the active region AR and the anode layer 7, wherein each one of the enhanced doping regions 15 is in direct contact with a corresponding one of the floating field rings 10 on a lateral side, which faces towards the active region AR (i.e. on the left side of the floating field rings 10 in
(15) Each one of the enhanced doping regions 15 has a peak doping concentration which is higher than the minimum doping concentration of the bulk layer 5b. Exemplarily each enhanced doping region 15 has a local doping concentration which is everywhere in the enhanced doping regions 15 higher than the minimum doping concentration of the bulk layer 5b. Exemplarily the doping concentration of the bulk layer 5b is constant and the local doping concentration of the enhanced doping regions 15 is everywhere in the enhanced doping regions 15 higher than the constant doping concentration of the bulk layer 5b. Exemplarily the peak doping concentration of each one of the enhanced doping regions 15 is in a range between 1.Math.10.sup.16 cm.sup.3 and 1.Math.10.sup.18 cm.sup.3. The enhanced doping region 15 next to the active region AR is separated by the surface layer 5a from the anode layer 4 in a direction towards the active region AR. The remaining enhanced doping regions 15 (i.e. all enhanced doping regions 15 except the one next to the active region AR) are separated by the surface layer 5a from the next floating field region 10 in a direction towards the active region AR, respectively.
(16) Each one of the enhanced doping regions 15 envelops a part of a bottom surface of the corresponding one of the floating field rings 10. Accordingly, each one of the enhanced doping regions 15 overlaps with the corresponding one of the floating field rings 10 in an orthogonal projection onto a plane parallel to the first main side surface 2.
(17) Each one of the enhanced doping regions 15 has a lateral width w.sub.EDR in a plane parallel and adjacent to the first main side surface 2, which is smaller than a lateral width w.sub.FFR of a neighbouring floating field ring 10 in the plane parallel and adjacent to the first main side surface 2, and which is smaller than a separation distance between this enhanced doping region 15, 15, 15, 15 and the next floating field region 10 or the anode layer 4 separated from this enhanced doping region 15, 15, 15, 15 by the surface layer 5a in a direction towards the active region AR. Therein, the separation distance between the enhanced region 15 of the first floating field ring 10 and the anode layer 4 is calculated by d.sub.0-2.sub.EDR. Likewise the separation distance between the enhanced region 15 of the second floating ring 10 and the first floating ring 10 is calculated by d.sub.1-w.sub.EDR, the separation distance between the enhanced region 15 of the third floating ring 10 and the second floating ring 10 is calculated by d.sub.2-w.sub.EDR, and so on. Exemplarily, the lateral width w.sub.EDR of the enhanced doping regions 15, 15, 15, 15 is in a range between 0.3 m to 3 m, more exemplarily in a range between 0.5 and 2 m. Exemplarily the lateral width w.sub.EDR of the enhanced doping region 15, 15, 15, 15 between two each pair of two neighbouring floating field rings 10 is less than half of the distance between these two neighbouring floating field rings 10, more exemplarily less than a third of the distance between these two neighbouring floating field rings 10.
(18) On the termination region TR there is formed a passivation layer 20 on the first main side surface 2 of the wafer W.
(19) The number of floating field rings 10 in the edge termination structure may vary dependent on the voltage class of the high power semiconductor device 1 and depending on the depth d.sub.FFR of the floating field rings 10. The total number of floating field rings 10 may be up to 200.
(20) In the following there is explained a second embodiment of the high power semiconductor device with reference to
(21) In the following there is explained a third embodiment of the high power semiconductor device with reference to
(22) In the following there is explained a fourth embodiment of the high power semiconductor device with reference to
(23) In the following there is explained a fifth embodiment of the high power semiconductor device with reference to
(24) In
(25) It will be apparent for persons skilled in the art that modifications of the above described embodiments are possible without departing from the idea of the invention as defined by the appended claims.
(26) In the above embodiments the surface layer 5a extended from the first main side surface 2 to a depth d.sub.SL larger than the depth d.sub.FFR of the floating field rings 10. In an exemplary example, which is not part of the invention, a significant improvement of the electric field coupling from floating field ring 10 to floating field ring 10 can still be achieved in case that depth d.sub.SL of the surface layer 5a is at least 80% of the depth d.sub.FFR of the floating field rings 10. Exemplarily, the surface layer 5a may extend from the first main side surface 2 to a depth d.sub.SL which is at least the same as a depth d.sub.FFR of the floating field rings 10.
(27) In the above embodiments the material of the semiconductor wafer W, and in particular the material of the anode layer 4, the material of the drift layer 5 and the material of the substrate layer 6 was described to be 4H-SiC. However, it is also possible to use other semiconductor materials such as silicon or group-III-nitrides, such as gallium nitride or aluminum nitride. If the semiconductor material is silicon, the peak doping concentration of the enhanced doping regions is exemplarily in a range between 1.Math.10.sup.15 cm.sup.3 and 1.Math.10.sup.17 cm.sup.3.
(28) In the above embodiments the high power semiconductor device was described to be a high power diode (pin diode). However, the described edge termination structure may be employed also for any other high power semiconductor device such as a junction gate field-effect transistor (JFET), a metal-oxide-semiconductor field-effect transistor (MOSFET), an insulated gate bipolar transistor (IGBT), a bipolar junction transistor (BJT), or a thyristor. In case of some high power semiconductor devices, such as in the case of an IGBT, the first semiconductor layer is not an anode layer as in the above explained embodiments, but a cathode layer, the first electrode is not an anode electrode as in the above explained embodiments but a cathode electrode, and the second electrode is not a cathode electrode as in the above explained embodiments but an anode electrode.
(29) Further, some high power semiconductor devices may comprise additional semiconductor layers, such as in an IGBT, where a p+-doped substrate layer is inserted between an n+-doped buffer layer (corresponding to the third semiconductor layer in the claims) and an anode electrode (corresponding to the second electrode in the claims).
(30) All above embodiments included the enhanced doping region 15, 15, 15, 15 which has the depth d.sub.EDR, d.sub.EDR which is at last as deep as the depth d.sub.FFR of the floating field rings 10. In an exemplary example, which is not part of the invention, an improvement of the area efficiency can also be achieved with more shallow enhanced doping regions.
(31) The above embodiments were explained with specific conductivity types. The conductivity types of the semiconductor layers in the above described embodiments might be switched, so that all layers which were described as p-type layers would be n-type layers and all layers which were described as n-type layers would be p-type layers.
(32) It should be noted that the term comprising does not exclude other elements or steps and that the indefinite article a or an does not exclude the plural. Also elements described in association with different embodiments may be combined.
LIST OF REFERENCE SIGNS
(33) 1 high power semiconductor device
(34) 2 first main side surface
(35) 3 second main side surface
(36) 4 (p-doped) anode layer
(37) 5 (n-doped) drift layer
(38) 5a surface layer
(39) 5b bulk layer
(40) 6 (n.sup.+-doped) substrate layer
(41) 7 anode electrode
(42) 8 cathode electrode
(43) 10 (p.sup.+-doped) floating field ring
(44) 15, 15, 15, 15 enhanced doping region
(45) 20 passivation layer
(46) AR active region
(47) d.sub.0, d.sub.1, d.sub.2, d.sub.3 distance
(48) d.sub.EDR, d.sub.EDR depth of enhanced doping region
(49) d.sub.ER depth of extension region
(50) d.sub.FFR depth of floating field rings
(51) d.sub.SL depth of the surface layer
(52) TR termination region
(53) w.sub.EDR, w.sub.EDR lateral width of enhanced doping regions
(54) w.sub.FFR lateral width of the floating rings
(55) W wafer