Mix box
10626773 · 2020-04-21
Assignee
Inventors
- Joachim GEHRLEIN (Rheinzabern, DE)
- Frank Terres (Frankeneck, DE)
- Andreas Lang (Hassloch, DE)
- Gert Müller (Mannheim, DE)
Cpc classification
B01F2025/931
PERFORMING OPERATIONS; TRANSPORTING
F01N2470/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2490/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2490/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2470/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/3131
PERFORMING OPERATIONS; TRANSPORTING
F01N13/1888
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2470/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mix box for an exhaust system of an internal combustion engine, the mix box being used to incorporate additives into an exhaust gas flow and including at least one inlet tube, at least one outlet tube and a housing for accommodating the inlet tube and the outlet tube, wherein: the housing delimits a volume of the mix box in relation to the surroundings; the inlet tube has an inflow section located inside the housing, which inflow section is provided with at least one inflow opening for introducing the exhaust gas into the housing; the outlet tube has a metering device designed as an injection nozzle at the end of the outlet tube and has an outflow section located inside the housing, which outflow section has a length (La) and is provided with at least one outflow opening for discharging the exhaust gas from the housing; a flow zone is provided between the inlet tube and the outlet tube and the flow zone, over at least 30% of its length (La), is free of flow guiding elements which deflect the flow in a circumferential direction and which have an outer face and an inner face inside the volume.
Claims
1. A mix box for an exhaust system of an internal combustion engine for incorporating additives into an exhaust gas flow, comprising: at least one inlet tube having a closed end and featuring an E-tube axis, at least one outlet tube featuring an A-tube axis, and a housing including a housing wall with an inner face and an outer face for holding the at least one inlet tube and the at least one outlet tube, wherein the housing delimits a volume V of the mix box in relation to the surroundings, wherein the at least one inlet tube includes an inflow section arranged within the housing with a diameter Dz and a length Lz, which is equipped with at least one inflow opening for introducing the exhaust gas into the housing, wherein the at least one outlet tube includes a dosing device on an end side and an outflow section arranged within the housing with a diameter Da and a length La, which, for the purpose of discharging the exhaust gas from the housing, is equipped with at least one outflow opening, wherein a flow zone S is provided between the at least one inlet tube and the at least one outlet tube, which is delimited by a first wall which is a distance a12 from the E-tube axis of the at least one inlet tube and a distance a13 from the A-tube axis of the at least one outlet tube, the flow zone S is further delimited by a second wall which is a distance a22 from the E-tube axis of the at least one inlet tube and a distance a23 from the A-tube axis of the at least one outlet tube, wherein over at least 30% to 50% of the length La, at least one portion Sf=70%, or 80%, or 90% of the flow zone S is free of flow guiding elements, wherein a flow guiding element causes a deflection of the exhaust gas flow into a direction R radial to the A-tube axis and the flow guiding element features a wall side and a gas side which are both arranged within the volume V.
2. The mix box according to claim 1, wherein the following applies for the respective distance a12, a13, a22, a23: 0<a12<=x1*Dz, and 0<a13<=x2*Da, and 0<a22<=x3*Dz, and 0<a23<=x4*Da, wherein the respective value x1, x2, x3, x4 is an element of the number group (3; 2.5; 2; 1.5; 1; ; ), wherein the respective distances a12, a13, a22, a23 can differ in size and/or vary over the respective length Lz, La.
3. The mix box according to claim 1, wherein the outflow section can be flowed around on its outer side by 360.
4. The mix box according to claim 1, wherein the following applies to the diameter Da: 0.8*Dz<=Da<=1.5*Dz.
5. The mix box according to claim 1, wherein the dosing device is arranged coaxially to the at least one outlet tube, wherein the dosing device has a spraying angle , with 5<=<=80, or 10<=<=60.
6. The mix box according to claim 1, wherein the at least one outlet tube penetrates the housing wall at two opposite positions.
7. The mix box according to claim 1, wherein the at least one outlet tube includes a blade which is hinged on at least one side in the area of the at least one outflow opening, which protrude inwards or outwards in the radial direction.
8. The mix box according to claim 1, wherein in the at least one inlet tube a degree of perforation decreases in the direction of flow.
9. The mix box according to claim 1, wherein an intermediate wall is provided which is aligned parallel to a main direction of flow H and which does not effect a flow deflection in the circumferential direction.
10. The mix box according to claim 1, wherein the at least one inlet tube has a truncated cone-shaped basic form G1 and/or that the at least one outlet tube has a truncated cone-shaped basic form G2, wherein the at least one inlet tube and the at least one outlet tube can be aligned in relation to the basic form G1, G2 in the same direction or in the counter direction.
11. The mix box according to claim 1, wherein the housing is formed from at least two to three housing sections, which can be formed with single or double walls, and at least one connecting flange for each of the housing sections.
12. The mix box according to claim 1, wherein the at least one outlet tube includes several rows of the at least one outflow opening arranged over a circumference U, through which the exhaust gas can flow into the interior of the at least one outlet tube, wherein the at least one outflow opening of one row respectively forms a step M and wherein the respective step M is characterized according to its size by the average opening profile Q of the outflow openings, wherein the sum of all opening profiles Q of all outflow openings of all rows of the at least one outlet tube equals SQ, wherein at least one step of a first order, step M1, is provided, wherein step M1 includes outflow openings with an average opening profile Q1, and when additionally at least one step of a second order, step M2, is provided, wherein step M2 includes outflow openings with an average opening profile Q2 with Q2>=f*Q1, with 5<=f<=25, and when a first sector S1 is provided, which is designed as a rinsing sector, which is formed from at least the one step M1, and when a second sector S2 is provided which is formed as a mixing sector, and which is formed from at least the one step M2, wherein in the direction of flow the first sector S1 is positioned, followed by the second sector S2.
13. The mix box according to claim 12, wherein the sector S1 has a sum SQ1 of the opening profiles Q1 with SQ1<=x1*SQ, with 0.05<x1<=0.25 and/or the sector S1 is formed from a maximum of three to five stages M1.
14. The mix box according to claim 12, wherein a spraying cone is provided with a spraying angle , wherein the spraying angle is selected in such a manner that an intersection point X is provided between the spraying cone and the at least one outlet tube in the flow direction after the first sector S1 and/or within the second sector S2.
15. The mix box according to claim 1, wherein the housing includes a first housing section with a first housing edge and at least one second housing section with a second housing edge, wherein the first housing section and the at least one second housing section are connected at least partially via the housing edge, and when the at least one inlet tube includes an inflow section arranged within the housing, which is equipped with at least one inflow opening for introducing the exhaust gas into the housing, wherein a) the respective housing edge includes at least two moldings, each with a middle axis, and/or b) the respective housing section includes at least two passages each with one middle axis and the respective tube includes support points, via which it is supported within the moldings or within the passages, wherein i) the respective tube is symmetrically formed in relation to the formation of the support points and for the purpose of mounting can be supported in at least two different positions R1, R2 in the respective molding, or i) the at least one inlet tube and the at least one outlet tube are designed in the same way with regard to the formation of the support points.
16. A mix box for an exhaust system of an internal combustion engine for incorporating additives into an exhaust gas flow, comprising: at least one inlet tube having a closed end and featuring an E-tube axis, at least one outlet tube including an A-tube axis and a housing including a housing wall with an inner face and an outer face for holding the at least one inlet tube and the at least one outlet tube, wherein the housing delimits a volume V of the mix box in relation to the surroundings, wherein the at least one inlet tube includes an inflow section arranged within the housing with a diameter Dz and a length Lz, which is equipped with at least one inflow opening for introducing the exhaust gas into the housing, wherein the at least one outlet tube includes a dosing device on an end side and an outflow section arranged within the housing with a diameter Da and a length La, which for the purpose of discharging the exhaust gas from the housing is equipped with at least one outflow opening, wherein a) the at least one outlet tube includes a tube radius Ra=Da/2 and radial distances r1, r2, r5, r6 to the inner face of the housing wall and/or to a flow guiding element, wherein a1) the distances r1, r2 on a respective axis A2 are arranged at right-angles to the A-tube axis and deviate from each other by a maximum of 10% to 30%, or a2) with regard to an angle range of at least 90 to 270 or of at least 160 to 200 around the A-tube axis, a2i) the distance r6 to the flow guiding element and the distance r5 to the housing wall deviate from each other by a maximum of 10% to 30% and/or a2ii) a ratio of the tube radius Ra to at least one of the distances r1, r5, and r6 is a maximum of 6 or a maximum of 3, or b) the inflow section and the outflow section delimit a volume V23 and a differential volume V1=VV23 fulfils the following condition: V1=1.2*V23.
17. The mix box according to claim 16, outflow section can be flowed around on its outer side by 360, wherein the following applies to the diameter Da: 0.8*Dz<=Da<=1.5*Dz, wherein the dosing device is arranged coaxially to the at least one outlet tube, and wherein the dosing device features a spraying angle , with 5<=<=80, or 10<=<=60.
18. The mix box according to claim 16, wherein the at least one outlet tube penetrates the housing wall at two opposite positions, wherein the at least one outlet tube features a blade which is hinged on at least one side in the area of the at least one outflow opening, which protrude inwards or outwards in the radial direction, and wherein in the at least one inlet tube a degree of perforation decreases in the direction of flow.
19. The mix box according to claim 16, wherein an intermediate wall is provided which is aligned parallel to a main direction of flow H and which does not effect a flow deflection in the circumferential direction, wherein the at least one inlet tube has a truncated cone-shaped basic form G1 and/or that the at least one outlet tube has a truncated cone-shaped basic form G2, wherein the at least one inlet tube and the at least one outlet tube can be aligned in relation to the basic form G1, G2 in the same direction or in the counter direction, and wherein the housing is formed from at least two to at least three housing sections, which can be formed with single or double walls, and at least one connecting flange for each housing sections.
20. The mix box according to claim 16, wherein the at least one outlet tube including several rows of outflow openings arranged over a circumference U, through which the exhaust gas can flow into the interior of the at least one outlet tube, wherein the at least one outflow opening of one row respectively forms a step M and wherein the respective step M is characterized according to its size by the average opening profile Q of the openings, wherein the sum of all opening profiles Q of all outflow openings of all rows of the at least one outlet tube equals SQ, wherein at least one step of a first order, step M1, is provided, wherein step M1 includes outflow openings with an average opening profile Q1, and when additionally at least one step of a second order, step M2, is provided, wherein step M2 includes outflow openings with an average opening profile Q2 with Q2>=f*Q1, with 5<=f<=25, and when a first sector S1 is provided, which is designed as a rinsing sector, which is formed from at least the one step M1, and when a second sector S2 is provided which is formed as a mixing sector, and which is formed from at least the one step M2, wherein in the direction of flow the first sector S1 is positioned, followed by the second sector S2, wherein the sector S1 features a sum SQ1 of the opening profiles Q1 with SQ1<=x1*SQ, with 0.05<x1<=0.25 and/or the sector S1 is formed from a maximum of three to five stages M1, wherein a spraying cone is provided with a spraying angle , wherein the spraying angle is selected in such a manner that an intersection point X is provided between the spraying cone and the outlet tube in the flow direction after the first sector S1 and/or within the second sector S2, and wherein the housing features a first housing section with a first housing edge and at least one second housing section with a second housing edge, wherein the first housing section and the at least one second housing section are connected at least partially via the housing edge, and when the at least one inlet tube features an inflow section arranged within the housing, which is equipped with at least one inflow opening for introducing the exhaust gas into the housing, wherein c) the respective housing edge including at least two moldings, each with a middle axis, and/or d) the respective housing section includes at least two passages each with one middle axis and the respective tube includes bearing positions, via which it is supported within the moldings or within the passages, wherein iii) the respective tube is symmetrically formed in relation to the formation of the bearing positions and for the purpose of mounting can be supported in at least two different positions R1, R2 in the respective molding, or the at least one inlet tube and the outlet tube are designed in the same way with regard to the formation of the bearing positions.
21. A mix box for an exhaust system of an internal combustion engine for incorporating additives into an exhaust gas flow, comprising: at least one inlet tube having a closed end and featuring an E-tube axis, at least one outlet tube featuring an A-tube axis, and a housing including a housing wall with an inner face and an outer face for holding the at least one inlet tube and the at least one outlet tube, wherein the housing delimits a volume V of the mix box in relation to the surroundings, wherein the at least one inlet tube includes an inflow section arranged within the housing with a diameter Dz and a length Lz, which is equipped with at least one inflow opening for introducing the exhaust gas into the housing, wherein the at least one outlet tube includes a dosing device on an end side and an outflow section arranged within the housing with a diameter Da and a length La, which, for the purpose of discharging the exhaust gas from the housing, is equipped with at least one outflow opening, wherein a flow zone S is provided between the at least one inlet tube and the at least one outlet tube, which is delimited by a first wall which is a distance a12 from the E-tube axis of the at least one inlet tube and a distance a13 from the A-tube axis of the at least one outlet tube, the flow zone S is further delimited by a second wall which is a distance a22 from the E-tube axis of the at least one inlet tube and a distance a23 from the A-tube axis of the at least one outlet tube, wherein over at least 30% to 50% of the length La, at least one portion Sf=70%, or 80%, or 90% of the flow zone S is free of flow guiding elements, wherein a flow guiding element causes a deflection of the exhaust gas flow into a direction R radial to the A-tube axis and the flow guiding element features a wall side and a gas side which are both arranged within the volume V, wherein the flow guide elements are positioned adjacent to the outflow section in respect to a radial direction of the A-tube axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages and details of the invention are explained in the patent claims and in the description, and shown in the figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION OF THE INVENTION
(16) A mix box 1 according to
(17) According to
(18) In the profile view in
(19) According to
(20) In the right half of the image, two alternatives are shown for the recess 4.5 and the rounded end 4.7. Within the housing 4, two flow guiding elements 9.1, 9.3 are provided, each of which has an inner gas side 9g and a wall side 9w in the form of separate baffle plates. The baffle plate 9.3 forms a taper similar to the recess 4.5. The baffle plate 9.1 forms a rounded section similar to the rounded end 4.7.
(21) The flow guiding elements 9.1, 9.3 are not a part of the housing wall 4.3, since they do not serve to delimit the volume V in relation to an exhaust-gas free surrounding area G. The wall side 9w is after all arranged within the housing 4 and not in the surrounding area.
(22) According to
(23) The axial expansion of the flow zone S corresponds to the axial expansion of the inflow section 2.2 or the outflow section 3.2, i.e. the respective length Lz or length La.
(24) The following applies for the respective distance a12, a13, a22, a23: 0<a12<=x1*Dz and 0<a13<=x2*Da, and 0<a22<=x3*Dz, and 0<a23<=x4*Da, wherein the respective value x1, x2, x3, x4 lies at approximately 0.3 according to
(25) With regard to the boundary area B2 in
(26) According to
(27) In the right half of the image, the two flow guiding elements 9.1, 9.3 are shown in the form of separate baffle plates. They may have a similar effect on the flow, but are separate construction parts which must be mounted separately. The distance r6 is drawn in for the distance between the tube 3 and the flow guiding elements 9.1, 9.3.
(28) The radius Ra of the outlet tube 3 is approximately 20% larger than the wall distance r1 to r5, or larger than the distance r6 from the flow guiding element 9.1.
(29) To enable the symmetrical arrangement of the outlet tube 3 to be improved within the housing 4, the housing 4 features a recess 4.5 in the left half of the image and a rounded end 4.7. These guarantee that the radial distance r5 between the outlet tube 3 and the housing wall 4.3 is almost identical to the angle range of approximately 140. In addition to this, baffle plates 9.3, 9.1 are provided according to
(30) To guarantee the required distances, corresponding recesses 4.5 and/or rounded ends 4.7 of the housing wall 4.3 or corresponding flow guiding elements 9.3, 9.1 can be provided. While flow guiding elements 9.3, 9.1 are not permitted within the flow zone S according to the definition of the flow zone S, this does not apply to the housing wall 4.3 or parts of said wall.
(31)
(32) According to
(33) In
(34)
(35) According to
(36) Additionally, in the outlet tube 3, a second sector S2 is formed with several stages M2 of several rows 3.5 of openings 3.3 with an average opening profile Q2. The sum of all opening profiles Q2 of the sector S2 is SQ2. The openings 3.3 are formed as a molding on the housing wall 4.3, wherein the molded part of the housing wall 4.3 forms a blade 3.4.
(37) Additionally, a third sector S3 is provided with a row 3.5 of openings 3.3 with an average opening profile Q3. The latter is connected to a conical expansion or a cone 3.9 of the outlet tube 3 on the tube end or the outlet 3.8, so that an enlarged diameter is achieved. All openings 3.3 extend in the circumferential direction U.
(38) The injection nozzle 8 features a spraying cone 8.1, which nominally (without taking a flow into account) has an opening angle of approximately 80. The spraying cone 8.1 cuts the outlet tube 3 at the intersection point X which is arranged within the sector S2.
(39) According to the exemplary embodiments shown in
(40) According to the exemplary embodiments shown in
(41) According to
(42)
(43) The mix box 1 shown in
(44) The respective housing edge 4a, 4b is aligned parallel to the tube axis 2.1, 3.1. Where the housing edges 4a, 4b can be brought into contact with each other, they form the partition plane e for the housing 4. Both the inlet tube 2 and the outlet tube 3 feature a tube axis 2.1, 3.1, which is aligned coaxially to a middle axis 6a, 6b of the respective molding pair 6.1, 6.3 and 6.2, 6.4.
(45) According to the exemplary embodiment shown in
LIST OF REFERENCE NUMERALS
(46) 1 Mix Box 2 Inlet tube 2.1 E-tube axis 2.2 Inflow section 2.3 Inflow opening 2.4 Bearing position 2.5 Bearing position 3 Outlet tube 3.1 A-tube axis 3.2 Outflow section 3.3 Outflow opening 3.4 Blade, flap 3.5 Row of 3.3 3.6 Bearing position 3.7 Inlet of 3 3.8 Outlet of 3 3.9 Cone 4 Housing 4a Housing edge 4b Housing edge 4i Inner face 4o Outer face 4.1 Housing half, housing section 4.2 Housing half, housing section 4.3 Housing wall 4.4 Connecting flange 4.5 Portion of the housing wall, recess 4.7 Portion of the housing wall, rounded end Exhaust system 5.1 Exhaust gas tube 5.2 Exhaust gas tube 6.1 Molding 6.2 Molding 6.3 Molding 6.4 Molding 6a Middle axis 6.1, 6.3 6b Middle axis 6.2, 6.4 7.1 Passage 7.2 Passage 7.3 Passage 7.4 Passage 8 Injection nozzle, feed facility for an additive, dosing device 8.1 Spraying cone 9.1 Baffle plate, flow guiding element 9.2 Intermediate wall 9.3 Baffle plate, flow guiding element 9g Gas side 9w Wall side 10 Swirl mixer Angle Angle Spraying angle A Mix box outlet A1 Axis A2 Axis a12 Distance from B1 to 2.1 a22 Distance from B2 to 2.1 a13 Distance from B1 to 3.1 a23 Distance from B2 to 3.1 B1 Boundary area B2 Boundary area D Diameter Dz Diameter of 2.2 Da Diameter of 3.2 E Mix box inlet e Partition plane F Current filament G Surrounding area G1 Basic form of 2 G2 Basic form of 3 H Main flow direction K Curve radius La Length of 3.2 Lz Length of 2.2 M Stage M1 Stage M2 Stage M3 Stage N Measurement standard P1 Position P2 Position Q Average opening profile Q1 Opening profile Q2 Opening profile Q3 Opening profile R Radial direction of the A-tube axis Ra Radius of 3.2 r1 Radial distance of 3.1 r2 Radial distance 3.1 r3 Radial distance of 2.1 r4 Radial distance 2.1 r5 Radial distance 3.1 r6 Radial distance S Flow zone Sf Portion of flow zones=free Sb Portion of flow zones=blocked S1 Sector S2 Sector S3 Sector SQ Sum of all Q SQ1 Sum of S1 SQ2 Sum of S2 T Flow vector U Circumference, circumferential direction to the A-tube axis V Volume Vs Flow volume V23 Volume X Intersection point Z Cylinder radius