Systems and Methods for Improved Composite Sound Board

Abstract

A carbon fiber sound board is disclosed with breaks in the fibers to improve the sound quality and timber of the carbon fiber instrument.

Claims

1. A composite sound board comprising: a first layer of fibrous material; a middle layer of material different from the first; a second layer of fibrous material wherein the second layer further comprises float lines.

2. The first layer of fibrous material of claim 1 wherein the material is carbon fiber.

3. The second layer of fibrous material wherein the material is carbon fiber.

4. The composite sound board of claim 1 further comprising a resonance chamber comprising a side wall and a back wherein the first layer of fibrous material is in contact with the side of the resonance chamber and wherein at least a portion of the second layer of fibrous material is not in contact with the side of the resonance chamber.

5. The float line of claim 1 wherein the float line is formed on the distal edge of the sound board.

6. The second layer of claim 1 wherein a portion of material is removed.

7. The second layer of claim 1 wherein the fibrous material is manufactured with interruptions to the fibers.

8. The second layer of claim 1 wherein the second layer is carbon fiber and the carbon fiber is woven with gaps to provide the intermittent interruptions to the fibers.

9. The second layer of claim 1 wherein the intermittent interruptions are cuts in the second layer.

10. The second layer of claim 1 wherein the intermittent interruptions are curved cuts in the second layer which follow the contours of the outer edge of the second layer.

11. The sound board of claim 1 further comprising a notch configured to receive a selectively removable neck.

12. The sound board of claim 1 further comprising a neck block the neck block further comprising a plurality of support members extending away from the sound board, the neck block configured to receive a selectively removable neck.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0007] In order to describe the manner in which the advantages and features of the invention can be obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:

[0008] FIG. 1 shows a perspective view of a soundboard with a neck block.

[0009] FIG. 2 shows a close-up view of the layers of the sound board.

[0010] FIG. 3 shows a close-up view of the float lines.

[0011] FIG. 3A shows the front of a stringed instrument with a resonance chamber.

[0012] FIG. 3B shows the back of a stringed instrument with a resonance chamber.

[0013] FIG. 3C shows the plan view of a disassembled guitar.

DETAILED DESCRIPTION OF THE INVENTION

[0014] The embodiments of the sound board will be best understood by reference to the drawings, wherein like parts are designated by like numerals throughout. It will be readily understood that the components of the present invention, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations. Thus, the following more detailed descriptions of the embodiments of the apparatus, as represented in FIGS. 1-3C are not intended to limit the scope of the invention, as claimed, but are merely representative of alternative embodiments of the invention.

[0015] In general, a composite sound board 10 is disclosed comprising a first layer 15 of fibrous material, a middle layer 20 of material different from the first and a second layer 25 of fibrous material wherein the fibers of the second layer 25 are intermittently interrupted by float lines 30. In certain embodiments the first layer 15 of fibrous material is carbon fiber. Alternatively the first layer 15 may comprise fibers such as wood or other plant-based fibers, ceramic fibers such as glass or metal fibers.

[0016] In certain embodiments the middle layer 20 is a different material from the first layer 15 and may comprise a polymeric material such as a foam. In alternative embodiments the middle layer 20 comprises a natural material such as cork or other vibrational dampening materials.

[0017] In certain embodiments the second layer 25 comprises a material different from the middle layer 20 and may comprise the same material as the first, or it may be a different material. In certain embodiments, where the first layer 15 and the second layer 25 are made from the same material, such as carbon fiber, the sound board 10 timbre may be improved by float lines 30 which are intermittent interruptions to the fibers in the second layer 25. This intermittent interrupting may comprise cutting material out of the second layer 25. In certain alternative embodiments the intermittent interruptions may comprise using a weave of carbon fiber wherein certain directional weaves are not included.

[0018] In certain embodiments the composite sound board 10 further is incorporated into a resonance chamber comprising a side wall 40 and a back 45 wherein the first layer 15 of fibrous material is in contact with the side 40 of the resonance chamber and wherein at least a portion of the second layer 25 of fibrous material is not in contact with the side 40 of the resonance chamber.

[0019] In certain embodiments the top layer of the sound board 10 is connected to a side of resonance chamber to enclose the chamber while the middle layer 20 and second layer 25 are not connected to the side 40 of the resonance chamber. However, in certain embodiments where the middle layer 20 and second fiber layer are not connected to the side, the top layer acts as a hinge, reducing the stiffness of the sound board 10 and allowing the sound board 10 to vibrate at a greater amplitude. In certain embodiments the float lines 30 of the sound board 10 are formed by a router cutting and removing material from the second layer 25.

[0020] In certain embodiments a plurality of float lines 30 or intermittent fiber interruptions are curved cuts in the second layer 25 which follow the contours of the outer edge of the second layer 25. Alternatively, in some embodiments the intermittent interruptions are straight lines. The selection of the technique is the result of several factors. Aesthetically intermittent interruption of the fibers in the second layer 25 are visible on the front 35 of the resonance chamber if they are not done carefully. Wide cuts can be are more visible than narrow cuts. Similarly long straight cuts may be more visible on the front 35 of the resonance chamber than short narrow cuts. In certain embodiments, long curved cuts are cut into the second layer 25 using a router. These intermittent interruptions are called float lines 30.

[0021] In certain embodiments the sound board 10 further comprises a notch 75 at one end of the sound board 10 configured to receive a selectively removable neck 70. In some embodiments the notch 75 is through all three layers of the sound board 10. In certain embodiments a neck block 80 configured to receive a selectively removable neck 70, the neck block 80 further comprising a plurality of spacer members extend away from the sound board 10, is connected to the sound board 10. The neck block 80 is positioned on the sound board via a pin extending from the neck surface that mates with the sound board and is inserted into a receiving hole. In addition neck block is alligned with the notch in the sound board. The neck is secured in placed by glue. Alternative embodiments may secure the neck block 80 in place friction, between the body and the sound board 10, and further secured in place by the screws used to secure a neck to a body.

[0022] In closing, it is to be understood that the embodiments of the disclosure disclosed herein are illustrative of the principles of the present disclosure. Other modifications that may be employed are within the scope of the disclosure. Thus, by way of example, but not of limitation, alternative configurations of the present disclosure may be utilized in accordance with the teachings herein. Accordingly, the present disclosure is not limited to that precisely as shown and described.