Semiconductor Structure with an Epitaxial Layer Stack for Fabricating Back-side Contacts
20230025767 · 2023-01-26
Inventors
Cpc classification
H01L21/823878
ELECTRICITY
H01L29/66545
ELECTRICITY
H01L29/4236
ELECTRICITY
H01L27/0694
ELECTRICITY
H01L27/0922
ELECTRICITY
H01L21/823871
ELECTRICITY
H01L21/8221
ELECTRICITY
H01L21/823807
ELECTRICITY
H01L29/66636
ELECTRICITY
H01L29/78618
ELECTRICITY
H01L29/78696
ELECTRICITY
International classification
H01L29/66
ELECTRICITY
Abstract
An example includes a semiconductor structure including a semiconductor layer, front-side logic devices arranged in a front-side of the semiconductor layer, four epitaxial layers on a back-side of the semiconductor layer, where the four epitaxial layers include a first epitaxial layer of a first conductivity type, a second epitaxial layer of a second conductivity type, a third epitaxial layer of the second conductivity type, and a fourth epitaxial layer of the first conductivity type, a plurality of back-side contacts exposed at a back-side surface of the fourth epitaxial layer, where the plurality of back-side contacts include a set of first terminal contacts extending into and contacting the fourth epitaxial layer, a set of second terminal contacts extending into and contacting the second epitaxial layer, a set of first gate contacts extending into the third epitaxial layer, and a set of second gate contacts extending into the first epitaxial layer.
Claims
1. A semiconductor structure comprising: a semiconductor layer; one or more front-side logic devices that are at least partly arranged in a front-side of the semiconductor layer; at least four epitaxial layers arranged on a back-side of the semiconductor layer, wherein the four epitaxial layers comprise a first epitaxial layer of a first conductivity type, a second epitaxial layer of a second conductivity type provided on the first epitaxial layer, a third epitaxial layer of the second conductivity type provided on the second epitaxial layer, and a fourth epitaxial layer of the first conductivity type provided on the third epitaxial layer; a plurality of back-side contacts that are exposed at a back-side surface of the fourth epitaxial layer, wherein the plurality of back-side contacts comprise: a set of first terminal contacts extending into and electrically contacting the fourth epitaxial layer; a set of second terminal contacts extending into and electrically contacting the second epitaxial layer; a set of first gate contacts extending into the third epitaxial layer; and a set of second gate contacts extending into the first epitaxial layer.
2. The semiconductor structure according to claim 1, wherein: the set of second terminal contacts is electrically isolated from the third epitaxial layer and the fourth epitaxial layer; the set of first gate contacts is electrically isolated from the third epitaxial layer and the fourth epitaxial layer; and the set of second gate contacts is electrically isolated from the first epitaxial layer, the second epitaxial layer, the third epitaxial layer, and the fourth epitaxial layer.
3. The semiconductor structure according to claim 1, further comprising: a first-conductivity-type MOS device formed by a first gate contact of the set of first gate contacts configured as a first gate of the first-conductivity-type MOS device and two first terminal contacts of the set of first terminal contacts configured as a first source and a first drain of the first-conductivity-type MOS device.
4. The semiconductor structure according to claim 3, wherein: the first-conductivity-type MOS device further comprises a ring-shaped first gate contact surrounding the first drain and a ring-shaped first source surrounding the ring-shaped first gate contact.
5. The semiconductor structure according to claim 3, wherein: the first-conductivity-type MOS device further comprises a first bulk contact formed by a second terminal contact of the set of second terminal contacts and a first top contact formed by a first terminal contact of the set of first terminal contacts.
6. The semiconductor structure according to claim 1, further comprising: a second-conductivity-type MOS device formed by a second gate contact of the set of second gate contacts configured as a second gate of the second-conductivity type MOS device and two second terminal contacts of the set of second terminal contacts configured as a second source and a second drain of the second-conductivity-type MOS device.
7. The semiconductor structure according to claim 6, wherein: the second-conductivity-type MOS device comprises a ring-shaped second gate contact surrounding the second drain and a ring-shaped second source surrounding the ring-shaped second gate contact.
8. The semiconductor structure according to claim 6, wherein: the second-conductivity-type MOS device further comprises a second bulk contact formed by a second terminal contact of the set of second terminal contacts and a second top contact formed by a first terminal contact of the set of first terminal contacts.
9. The semiconductor structure according to claim 6, wherein the back-side surface of the fourth epitaxial layer is divided into one or more first-conductivity type areas and one or more second-conductivity-type areas by a plurality of intersecting isolation structures, wherein each of the one or more first-conductivity type areas comprises one first-conductivity-type MOS device and each of the one or more second-conductivity-type areas comprises one second-conductivity-type MOS device.
10. The semiconductor structure according to claim 6, further comprising: two shallow trench isolations (STIs) extending in parallel along a first direction; two isolation gates extending in parallel along a second direction, which is perpendicular to the first direction, and intersecting with the two STIs; and a first-conductivity-type area or a second-conductivity-type area formed within the two STIs and two isolation gates.
11. The semiconductor structure according to claim 1, further comprising: one or more isolation structures extending into the first epitaxial layer and being either an isolation gates formed by second gate contact of the set of second gate contacts or being a shallow trench isolation.
12. The semiconductor structure according to claim 11, comprising a first-conductivity-type MOS device and a second-conductivity-type MOS device that are separated from each other by at least one of the isolation structures.
13. The semiconductor structure according to claim 1, wherein: the fourth epitaxial layer has a higher doping concentration of first conductivity type dopants than the first epitaxial layer; and/or the second epitaxial layer has a higher doping concentration of second conductivity type dopants than the third epitaxial layer.
14. The semiconductor structure according to claim 1, wherein the one or more front-side logic devices comprise at least one of a CMOS device and a nanosheet device.
15. The semiconductor structure according to claim 1, wherein a first gate contact of the set of first gate contacts and/or a second gate contact of the set of second gate contacts has a triangular tip or a round tip formed, respectively, within the third epitaxial layer and/or the first epitaxial layer.
16. A device comprising: a semiconductor structure according to claim 1; and one or more back-side semiconductor devices that are coupled to the plurality of back-side contacts of the semiconductor structure.
17. A method for fabricating a semiconductor structure, the method comprising: forming a semiconductor layer and four epitaxial layers on a back-side of the semiconductor layer; forming one or more front-side logic devices that are at least partly arranged in a front-side of the semiconductor layer; wherein the four epitaxial layers comprise a first epitaxial layer of a first conductivity type, a second epitaxial layer of a second conductivity type provided on the first epitaxial layer, a third epitaxial layer of the second conductivity type provided on the second epitaxial layer, and a fourth epitaxial layer of the first conductivity type provided on the third epitaxial layer; forming a plurality of back-side contacts that are exposed at a back-side surface of the fourth epitaxial layer, the plurality of back-side contacts comprising: a set of first terminal contacts extending into and electrically contacting the fourth epitaxial layer; a set of second terminal contacts extending into and electrically contacting the second epitaxial layer; a set of first gate contacts extending into the third epitaxial layer; and a set of second gate contacts extending into the first epitaxial layer.
18. The method according to claim 17, wherein forming the semiconductor layer and the four epitaxial layers on the back-side of the semiconductor layer comprises: providing a semiconductor substrate; forming an etch stop layer on the semiconductor substrate; forming the four epitaxial layers, starting with the fourth epitaxial layer, on the etch stop layer; forming the semiconductor layer on the first epitaxial layer; thinning the semiconductor substrate to the etch stop layer; and removing the etch stop layer.
19. The method according to claim 18, wherein: each of the four epitaxial layers comprises silicon; and/or the etch stop layer is formed on the semiconductor substrate and comprises silicon germanium.
20. The method according to claim 17, wherein forming the semiconductor layer and the four epitaxial layers on the back-side of the semiconductor layer comprises: providing a semiconductor substrate; forming the four epitaxial layers, starting with the fourth epitaxial layer, on the semiconductor substrate; forming the semiconductor layer on the first epitaxial layer; and thinning the semiconductor substrate to the fourth epitaxial layer, which serves as an etch stop layer.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0050] The above, as well as additional, features will be better understood through the following illustrative and non-limiting detailed description of example embodiments, with reference to the appended drawings.
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[0069] All the figures are schematic, not necessarily to scale, and generally only show parts which are necessary to elucidate example embodiments, wherein other parts may be omitted or merely suggested.
DETAILED DESCRIPTION
[0070] Example embodiments will now be described more fully hereinafter with reference to the accompanying drawings. That which is encompassed by the claims may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided by way of example. Furthermore, like numbers refer to the same or similar elements or components throughout.
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[0072] Notably, “back-side” and “front-side” are used as terms relative to each other in this disclosure. Typically, any structures and devices at the front-side are those that are processed first in a semiconductor fabrication process, while any structures and devices at the back-side are those that are processed after the front-side structures and devices, particularly, late in the semiconductor fabrication process.
[0073] In particular, the semiconductor structure 20 of
[0074] The one or more front-side logic devices 22 are at least partly arranged in a front-side of the semiconductor layer 21. As shown in
[0075] Further, the semiconductor structure 20 comprises at least four epitaxial layers 23 (e.g., 23a, 23b, 23c, and 23d) (it may particularly comprise more than four epitaxial layers 23, e.g., five, six or even more such epitaxial layers 23), which are arranged on a back-side of the semiconductor layer 21. These four or more epitaxial layers 23 may be formed in-situ and/or epitaxially. Further, these epitaxial layers 23 may form an epitaxial layer stack, which is arranged on the semiconductor layer 21.
[0076] The at least four epitaxial layers 23 comprise a first epitaxial layer 23a of a first conductivity type, a second epitaxial layer 23b of a second conductivity type provided directly on the first epitaxial layer 23a, a third epitaxial layer 23c of the second conductivity type provided directly on the second epitaxial layer 23b, and a fourth epitaxial layer 23d of the first conductivity type provided directly on the third epitaxial layer 23c.
[0077] The plurality of back-side contacts 24 are furthermore exposed at a back-side surface of the fourth epitaxial layer 23d, i.e., they are accessible via the back-side surface, and may be formed in the epitaxial layer stack of the four or more epitaxial layers 23. Thereby, different back-side contacts 24 may extend into different epitaxial layers 23 of the stack (while being isolated from epitaxial layers 23, through which they extend). That means, different back-side contacts 24 may be processed into different depths of the epitaxial layer stack.
[0078] The plurality of back-side contacts 24 comprises different types of back-side contacts 24. In particular, the plurality of back-side contacts 24 comprises a set of first terminal contacts 24a, wherein each first terminal contact 24a extends into and electrically contacts the fourth epitaxial layer 23d. Further, the plurality of back-side contacts 24 comprises a set of second terminal contacts 24b, wherein each second terminal contact 24b extends into and electrically contacts the second epitaxial layer 23b. The set of the second terminal contacts 24b may thereby extend through and may be electrically isolated from, respectively, the third epitaxial layer 23c and the fourth epitaxial layer 23d. Notably, a set of terminal contacts 24a or 24b may respectively comprise one or more of the terminal contacts 24a or 24b.
[0079] Further, the plurality of back-side devices 24 comprises a set of first gate contacts 24c, where each first gate contact 24c extends into the third epitaxial layer 23c. The set of the first gate contacts 24c may extend through the fourth epitaxial layer 23d, and may be electrically isolated from the third epitaxial layer 23c and the fourth epitaxial layer 23d, respectively. Further, the plurality of back-side devices 24 comprises a set of second gate contacts 24d, wherein each second gate contact 24d extends into the first epitaxial layer 23a. The set of second gate contacts 24d may extend through the second epitaxial layer 23b, the third epitaxial layer 23c, and the fourth epitaxial layer 23d. Further, the set of second gate contacts 24d may be electrically isolated from the first, the second, the third, and the fourth epitaxial layers 23a, 23b, 23c, 23d. Notably, a set of gate contacts 24c or 24d may respectively comprise one or more of the gate contacts 24c or 24d.
[0080] For instance, as an example of the semiconductor structure 20 of
[0081] Notably, there is no requirement that the number of epitaxial layers 23 is a multiple of four. That is, e.g. according to the above layer (doping) sequences, also five, six, or seven epitaxial layers 23 are possible, wherein in this case four layers of the five or more epitaxial layers 23 are the first epitaxial layer 23a to fourth epitaxial layer 23d (e.g., P−, N+, N−, P+).
[0082] Moreover, in any implementation of the at least four epitaxial layers 23, it is also possible that any of the first epitaxial layer 23a to the fourth epitaxial layer 23d has a non-constant or graded doping profile. For example, in this case the doping concentrations for any epitaxial P+, P−, N+, or N− layer may respectively vary within 10.sup.19 to 10.sup.21 cm.sup.−3 for N+ and P+ layers (for example, in a graded manner), and within 10.sup.16 to 10.sup.19 cm.sup.−3 for N− and P− layers (for example, in a graded manner).
[0083] Further, in any implementation of the at least four epitaxial layers, it is also possible that any of the first epitaxial layer 23a to the fourth epitaxial layer 23d comprises a first sublayer having a higher doping concentration and a second sublayer having a lower doping concentration than the first sublayer, wherein the first sublayer is arranged directly on top of the second sublayer, or vice versa. For instance, the second epitaxial layer 23b may comprise a first N− sublayer and a second N+ sublayer, i.e., it may be referred to as an N−/N+ layer. In this example, the at least four epitaxial layers 23 may form a doping/layer sequence of P−, N−/N+, N−, P+ (from first epitaxial layer 23a to fourth epitaxial layer 23d). With reversed conductivity types, the layer sequence in this example would be N−, P−/P+, P−, N+ (from first epitaxial layer 23a to fourth epitaxial layer 23d). The N-/N+ or P−/P+ layer may reduce a hot carrier effect, band-to-band tunneling, and a parasitic capacitance. The first sublayer and the second sublayer of any epitaxial layer 23 may have different thicknesses. For example, the first sublayer may be thinner than the second sublayer. In the above example of the second epitaxial layer 23b being an N−/N+ (or P−/P+) layer, the first N− (or P−) sublayer may have a thickness of 3-6 nm, while the second N+ (or P+) sublayer has a thickness of 10 nm or larger.
[0084] Moreover, each epitaxial P+ layer or P−/P+ layer of the at least four epitaxial layers 23 may define a PMOS level, and each epitaxial N+ layer or N−/N+ layer of the at least for epitaxial layers 23 may define an NMOS level. It is also possible to have a different V.sub.th level (threshold voltage) through a different channel doping in each vertical level of the epitaxial layers 23.
[0085] The epitaxial layer stack, in particular, the fourth epitaxial layer 23d, may be exposed at the back-side of the semiconductor structure 20. This may, for instance, be achieved by performing substrate thinning as explained further below. Thus, the back-side contacts 24 may be formed in the four epitaxial layers 23, and may be exposed at the back-side surface of the fourth epitaxial layer 23d.
[0086] Each back-side contact 24 may be provided with one of several different functions. For example, one or more PMOS devices and/or NMOS devices may be formed by the back-side contacts 24. Each PMOS or NMOS device may thereby comprise a source, a drain, and a gate. However, the back-side contacts 24 may also be used to form isolation gates, e.g., to be arranged between different MOS devices for isolating those MOS devices from each other.
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[0088] In particular,
[0089] In the embodiment of
[0090] Each PMOS device in the embodiment of
[0091] Furthermore, each PMOS device may further comprise one or more first bulk contacts 37 (“B” in
[0092] Moreover, in the embodiment of
[0093] In the embodiment of
[0094] In
[0095] That is, also in the semiconductor structure 20 shown in
[0096] Further in
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[0098] Notably, the semiconductor structure 20 of
[0099] The semiconductor structure 20 of
[0100] According to the CUT 2 shown in
[0101] Notably, in the semiconductor structure 20 shown in the
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[0103] The method 50 comprises a first step 51 of forming the semiconductor layer 21, for instance, an epitaxial silicon layer or silicon-based layer. Further, the method 50 comprises a second step 52 of forming the at least four epitaxial layers 23 on a back-side of the semiconductor layer 21. In particular, these four epitaxial layers 23 may be realized as shown in
[0104] Further, the method 50 comprises a step 54 of forming the plurality of back-side contacts 24, for instance, as shown in the previous
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[0107] Thereby, the fourth epitaxial layer 23d is formed first and directly in this case on the etch stop layer 61. Then the third epitaxial layer 23c, the second epitaxial layer 23b, and the first epitaxial layer 23a are formed, in this order and one directly on the other, directly on the fourth epitaxial layer 23d. Subsequently, the semiconductor layer 21 may be formed directly on the first epitaxial layer 23a. If there are more than four epitaxial layers, other epitaxial layers may be formed directly on the first epitaxial layer 23a, and the semiconductor layer 21 may then be formed directly on these other epitaxial layers. The at least four epitaxial layers 23 are formed on a back-side of the semiconductor layer 21, and the exposed upper surface of the semiconductor layer 21 represents, accordingly, the front-side surface of the semiconductor layer 21.
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[0115] The semiconductor structure 20 of
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[0117] The difference between
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[0119] In particular,
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[0121] In particular, the semiconductor structure 20 shown in
[0122] While some embodiments have been illustrated and described in detail in the appended drawings and the foregoing description, such illustration and description are to be considered illustrative and not restrictive. Other variations to the disclosed embodiments can be understood and effected in practicing the claims, from a study of the drawings, the disclosure, and the appended claims. The mere fact that certain measures or features are recited in mutually different dependent claims does not indicate that a combination of these measures or features cannot be used. Any reference signs in the claims should not be construed as limiting the scope.