ELECTROCHEMICAL DEVICE, JOINED BODY, METHOD OF PRODUCING ELECTROCHEMICAL DEVICE, AND METHOD OF PRODUCING JOINED BODY
20200090879 ยท 2020-03-19
Inventors
Cpc classification
H01M10/0587
ELECTRICITY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/536
ELECTRICITY
H01G11/84
ELECTRICITY
H01M50/528
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/056
ELECTRICITY
H01M50/559
ELECTRICITY
H01M50/538
ELECTRICITY
H01G11/82
ELECTRICITY
H01G11/06
ELECTRICITY
International classification
H01G11/06
ELECTRICITY
H01M10/056
ELECTRICITY
H01M10/0587
ELECTRICITY
H01G9/00
ELECTRICITY
H01M4/62
ELECTRICITY
Abstract
An electrochemical device includes: an exterior can formed of metal containing a first metal type; an electricity storage device that includes a positive electrode, a negative electrode, and a separator, the positive electrode and the negative electrode being stacked via the separator and wound, the electricity storage device further including a lead plate that is electrically connected to one of the positive electrode and the negative electrode, contains a second metal type different from the first metal type, and is formed of metal different from that of the exterior can, the electricity storage device being housed in the exterior can; and a reinforcement plate formed of metal containing the first metal type, the exterior can and the reinforcement plate being welded with the lead plate being sandwiched therebetween, the first metal type and the second metal type coexisting at a welding portion thereof.
Claims
1. An electrochemical device, comprising: an exterior can formed of metal containing a first metal type; an electricity storage device that includes a positive electrode, a negative electrode, and a separator, the positive electrode and the negative electrode being stacked via the separator and wound, the electricity storage device further including a lead plate that is electrically connected to one of the positive electrode and the negative electrode, contains a second metal type different from the first metal type, and is formed of metal different from that of the exterior can, the electricity storage device being housed in the exterior can; and a reinforcement plate formed of metal containing the first metal type, the exterior can and the reinforcement plate being welded with the lead plate being sandwiched therebetween, the first metal type and the second metal type coexisting at a welding portion thereof.
2. The electrochemical device according to claim 1, wherein the exterior can and the reinforcement plate are welded with three or more lead plates being sandwiched therebetween.
3. The electrochemical device according to claim 1, wherein the reinforcement plate includes a plate-like member having, as a main surface shape, a shape of an area including a central point of a circle in an area surrounded by a first straight line and a circumference of the circle, the first straight line being parallel to a central line that is a straight line passing through the central point of the circle, the circle having a diameter smaller than an inner diameter of the exterior can and larger than an outer diameter of the electricity storage device.
4. The electrochemical device according to claim 3, wherein the reinforcement plate includes a first notch having a trapezoidal shape, the trapezoidal shape having a part of a second straight line as an upper base, a part of the first line as a lower base, and two straight lines as oblique sides, the second straight line being located between the central line and the first straight line in the circle and parallel to the central line, the two straight lines passing through the central point of the circle.
5. The electrochemical device according to claim 3, wherein the reinforcement plate includes a second notch having a shape of an area not including the central point of the circle in an area surrounded by a third straight line and a circumference of the circle in the circle, the third straight line being located on an opposite side of the first straight line with respect to the central line and parallel to the central line.
6. The electrochemical device according to claim 4, wherein in the first notch, the upper base has a width not less than a width of the lead foil and not more than a width obtained by adding 2 mm to the width of the lead foil.
7. The electrochemical device according to claim 1, wherein the exterior can and the reinforcement plate are formed of the same metal.
8. The electrochemical device according to claim 1, wherein the first metal type is iron, and the second metal type is copper.
9. The electrochemical device according to claim 8, wherein each of the exterior can and the reinforcement plate further contains nickel.
10. A joined body, comprising: a first member formed of metal containing a first metal type; a plurality of foils each formed of metal that contains a second metal type and is different from that of the first member, the second metal type being different from the first metal type; and a second member formed of metal containing the first metal type, the first member and the second member being welded with the plurality of foils being sandwiched therebetween, the first metal type and the second metal type coexisting at a welding portion thereof.
11. A method of producing an electrochemical device, comprising: preparing an exterior can formed of metal containing a first metal type, an electricity storage device that includes a positive electrode, a negative electrode, and a separator, the positive electrode and the negative electrode being stacked via the separator and wound, the electricity storage device further including a lead plate that is electrically connected to one of the positive electrode and the negative electrode, contains a second metal type different from the first metal type, and is formed of metal different from that of the exterior can, the electricity storage device being housed in the exterior can, and a reinforcement plate formed of metal containing the first metal type; sandwiching the lead plate between the exterior can and the reinforcement plate; bringing a first welding electrode into contact with the exterior can; bringing a second welding electrode into contact with the reinforcement plate; and applying a voltage between the first welding electrode and the second welding electrode to join the exterior can and the reinforcement plate by resistance welding with the lead plate being sandwiched therebetween.
12. A method of producing a joined body, comprising: preparing a first member formed of metal containing a first metal type, a plurality of foils each formed of metal that contains a second metal type and is different from that of the first member, the second metal type being different from the first metal type, and a second member formed of metal containing the first metal type; sandwiching the plurality of lead foils between the first member and the second member; bringing a first welding electrode into contact with the first member; bringing a second welding electrode into contact with the second member; and applying a voltage between the first welding electrode and the second welding electrode to join the first member and the second member by resistance welding with the plurality of lead foils being sandwiched therebetween.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
[0060] An electrochemical device according to an embodiment of the present disclosure will be described.
[0061] [Configuration of Electrochemical Device]
[0062]
[0063] The electrochemical device 100 only needs to be a device capable of charging and discharging, and may be any of various electrochemical devices such as a lithium ion capacitor, an electric double layer capacitor, and a lithium ion secondary battery.
[0064] As shown in
[0065] As shown in
[0066] The exterior can 121 is formed of metal, and includes a can bottom portion 121a and a side wall portion 121b. The can bottom portion 121a has a disk shape. The side wall portion 121b has a cylindrical shape that is continuous with the periphery of the can bottom portion 121a. The side wall portion 121b is covered by an insulating film.
[0067] The sealing body 122 is formed of metal and joined to the side wall portion 121b to seal the internal space of the exterior can 121.
[0068] As shown in
[0069]
[0070] As shown in
[0071] The negative electrode active material layer 132 is formed on both of the front surface and the back surface of the negative electrode current collector 131. The material of the negative electrode active material layer 132 may be a mixture of a negative electrode active material and a binder resin, and may further contain a conductive aid. The negative electrode active material can be, for example, a carbon-based material such as hard carbon, graphite, and soft carbon.
[0072] The binder resin is a synthetic resin that joins a negative electrode active material, and can be, for example, carboxymethylcellulose, styrene butadiene rubber, polyethylene, polypropylene, aromatic polyamide, fluorinated rubber, polyvinylidene fluoride, isoprene rubber, butadiene rubber, or ethylene propylene rubber.
[0073] The conductive aid is particles formed of a conductive material, and improves the conductivity with the negative electrode active material. Examples of the conductive aid include a carbon material such as graphite and carbon black. These materials may be used alone, or two or more of them may be used in combination. Note that the conductive aid may be a metal material, a conductive polymer, or the like as long as the material has conductivity.
[0074]
[0075] Further, the negative electrode 130 includes negative electrode lead foils 133. A part of the negative electrode current collector 131 projects, thereby forming each of the negative electrode lead foils 133. As will be described below, the negative electrode lead foils 133 are connected to the exterior can 121, and electrically connect the exterior can 121 and the negative electrode 130.
[0076] Note that each of the negative electrode lead foils 133 does not necessarily need to be a projecting part of the negative electrode current collector 131, and may be a foil-like member electrically connected to the negative electrode current collector 131, which is different from the negative electrode current collector 131. The number of the negative electrode lead foils 133 is not limited to seven shown in
[0077] As shown in
[0078] The positive electrode active material layer 142 is formed on both of the front surface and the back surface of the positive electrode current collector 141. The material of the positive electrode active material layer 142 can be a mixture of a positive electrode active material and a binder resin, and may further contain a conductive aid. Examples of the positive electrode active material include activated carbon, PAS (Polyacenic Semiconductor: polyacenic organic semiconductor), or the like.
[0079] The binder resin is a synthetic resin that joins a positive electrode active material, and can be, for example, carboxymethylcellulose, styrene butadiene rubber, polyethylene, polypropylene, aromatic polyamide, fluorinated rubber, polyvinylidene fluoride, isoprene rubber, butadiene rubber, or ethylene propylene rubber.
[0080] The conductive aid is particles formed of a conductive material, and improves the conductivity with the positive electrode active material. Examples of the conductive aid include a carbon material such as graphite and carbon black. These materials may be used alone, or two or more of them may be used in combination. Note that the conductive aid may be a metal material, a conductive polymer, or the like as long as the material has conductivity.
[0081]
[0082] Further, the positive electrode 140 includes a positive electrode lead foil 143. The positive electrode lead foil 143 is connected to an area, to which the positive electrode active material layer 142 is not applied, on the positive electrode current collector 141, and is covered by an insulating tape (not shown). As will be described below, the positive electrode lead foil 143 is connected to the sealing body 122, and electrically connects the sealing body 122 and the positive electrode 140.
[0083] Note that a part of the positive electrode current collector 141 may protrude to form the positive electrode lead foil 143. The number of the positive electrode lead foils 143 is not limited to three shown in
[0084] The separator 150 is disposed between the negative electrode 130 and the positive electrode 140, insulates the negative electrode 130 and the positive electrode 140, and causes ions contained in the electrolyte to be transmitted therethrough. The separator 150 can be a porous sheet formed of woven fabric, non-woven fabric, glass fiber, cellulose fiber, plastic fiber, or the like.
[0085] The electrochemical device 100 is configured as described above. The electrolyte to be housed in the container 120 together with the electricity storage device 110 can be arbitrarily selected in accordance with the type of the electrochemical device 100.
[0086] [Regarding Material]
[0087] Each of the exterior can 121 and the negative electrode lead foil 133 is formed of metal. Note that the exterior can 121 is formed of metal containing a first metal type. The first metal type is favorably iron. The exterior can 121 can be formed of iron. Further, the exterior can 121 may be formed of an alloy containing iron. Further, the exterior can 121 may be formed of stainless steel.
[0088] Further, the exterior can 121 favorably contains nickel in addition to iron. The exterior can 121 may be formed of an alloy of iron and nickel. Further, the exterior can 121 may be obtained by performing nickel plating on a base formed of iron.
[0089] Further, the negative electrode lead foil 133 contains a second metal type, and is formed of metal different from the exterior can 121. The second metal type is a metal type different from the first metal type. The second metal type is favorably copper. The negative electrode lead foil 133 can be formed of copper. Further, the negative electrode lead foil 133 may be formed of an alloy containing copper.
[0090] The material of the exterior can 121 favorably has a melting point higher than that of the material of the negative electrode lead foil 133.
[0091] [Regarding Electrical Connection Between Electricity Storage Device and Exterior Can]
[0092] In the electrochemical device 100, the negative electrode 130 and the positive electrode 140 are respectively electrically connected to the exterior can 121 and the sealing body 122, and charging and discharging of the electricity storage device 110 is performed via the exterior can 121 and the sealing body 122.
[0093]
[0094]
[0095] Note that the joining of the negative electrode lead foil 133 and the exterior can 121 is performed by resistance welding.
[0096] Further, an upper welding electrode 302 is brought into contact with the negative electrode lead foils 233, and a voltage is applied between the upper welding electrode 302 and the lower welding electrode 301.
[0097] As a result, a current flows between the upper welding electrode 302 and the lower welding electrode 301 via the negative electrode lead foils 233 and the exterior can 221, and the negative electrode lead foils 233 and the exterior can 221 are welded (resistance welding) due to heat generated by resistance.
[0098] However, in the case where the negative electrode lead foil 233 includes a plurality of negative electrode lead foils 233, the negative electrode lead foil 233 in the upper layer (on the side of the upper welding electrode 302) is heated, but the negative electrode lead foil 233 in the lower layer (on the side of the exterior can 221) is not sufficiently heated. As a result, the joining strength of the negative electrode lead foils 233 and the exterior can 221 is insufficient. In particular, the exterior can 221 and the negative electrode lead foils 233 are formed of different types of metal, the joining strength tends to be insufficient.
[0099] For this reason, in the electrochemical device 100, resistance welding of the negative electrode lead foil 133 and the exterior can 121 is performed as follows.
[0100] As shown in
[0101] The reinforcement plate 160 includes a plate-like member formed of metal, and contains the above-mentioned first metal type. The reinforcement plate 160 is favorably formed of the same material as the exterior can 121. Further, the thickness of each of the reinforcement plate 160 and the exterior can 121 is favorably larger than the total thickness of the negative electrode lead foils 133 to be welded.
[0102] In the case where a voltage is applied between the upper welding electrode 302 and the lower welding electrode 301 in this state, a current flows between the upper welding electrode 302 and the lower welding electrode 301 via the reinforcement plate 160, the negative electrode lead foils 133, and the exterior can 121. At this time, the reinforcement plate 160, the negative electrode lead foils 133, and the exterior can 121 are welded (resistance welding) due to heat generated by resistance.
[0103]
[0104] The material coexisting area R is an area in which the materials of the reinforcement plate 160, the negative electrode lead foil 133, and the exterior can 12 are partially melted by welding and coexist. As described above, the reinforcement plate 160 and the exterior can 121 each contain the first metal type, and the negative electrode lead foils 133 contain the second metal type. Therefore, in the material coexisting area R, the first metal type and the second metal type coexist.
[0105] By performing resistance welding while sandwiching the plurality of negative electrode lead foils 133 between the reinforcement plate 160 and the exterior can 121, the plurality of negative electrode lead foil 133 is uniformly heated to form the material coexisting area R in which the first metal type and the second metal type coexist.
[0106] In particular, in the case where the first metal type is iron and the second metal type is copper, iron and copper mutually diffuse and the material coexisting area R is favorably formed. Further, in the case where the reinforcement plate 160 and the exterior can 121 each contain nickel, since copper and nickel have good compatibility, the material coexisting area R in which metal types coexist in the order of iron-nickel-copper from the central portion of the material coexisting area R is formed.
[0107] As a result, it is possible to join the reinforcement plate 160, the negative electrode lead foil 133, and the exterior can 121 to each other with a high joining strength. Further, since the contact area between the reinforcement plate 160, the negative electrode lead foil 133, and the exterior can 121 increases, it is possible to reduce the resistance of the conduction path between the negative electrode lead foil 133 and the exterior can 121, and realize the reduction of heat generation and alleviation of device deterioration even in the case where a large current is input/output.
[0108] The number of the negative electrode lead foils 133 that can be joined by the method according to the embodiment of the present disclosure is not particularly limited but is favorably three or more, and welding can be performed with a sufficient strength by up to approximately 12 negative electrode lead foils 133.
[0109] [Regarding Shape of Reinforcement Plate]
[0110]
[0111] As shown in
[0112] As shown in
[0113] Further, as shown in
[0114]
[0115] Further, even if the reinforcement plate 160 is slightly displaced before performing resistance welding, the reinforcement plate 160 can move only in the direction of rotation about the central point P. For this reason, as shown in
[0116] As a result, it is possible to secure the strength of the welding portion. Further, the contact area of the negative electrode lead foil 133 and the reinforcement plate 160 increases, the resistance can be reduced, and it is possible to reduce the heat generation and alleviate the device deterioration even in the case where a large current is input/output.
[0117] Further, a notch may be provided in the reinforcement plate 160.
[0118] As shown in
[0119] As shown in
[0120] The notch 161 is a trapezoidal notch having a part of the straight line L2 as an upper base, a part of the straight line L1 as a lower base, and a part of the straight line L4 and the straight line L5 as an oblique side. An angle A formed by the straight line L4 and the straight line L5 is favorably 45.
[0121] Further, the notch 162 is a notch having the shape of an area not including the central point P in an area surrounded by the straight line L3 and the circumference of the circle C.
[0122] As shown in
[0123] Further, a width W2 between the central line Lc and the upper base 161a can be, for example, 3 mm, and a width W3 between the upper base 161a and the lower base 161b can be, for example, 2 mm.
[0124] Further, assuming that the side on the straight line L3 in the notch 162 is a side 162a, a width W4 between the central line Lc and the side 162a can be, for example, 7 mm.
[0125] Note that it is favorable that respective angles E of the reinforcement plate 160 shown in
[0126]
[0127] As a result, the negative electrode lead foils 133 are aligned on the opposite side of the central hole S, and resistance welding is reliably performed by the upper welding electrode 302.
[0128] Further, depending on the production process, the negative electrode lead foil 133 is wound while the reinforcement plate 160 stands against the electricity storage device 110, and resistance welding is performed while the negative electrode lead foil 133 is turned over. At this time, if the negative electrode lead foil 133 is pulled, there is a risk that the negative electrode lead foil 133 is damaged.
[0129] Meanwhile, by providing the notch 161, the negative electrode lead foil 133 is not pulled when turning the reinforcement plate 160 over, it is possible to prevent the negative electrode lead foil 133 from being damaged.
Modified Example
[0130] Although the configuration in which the negative electrode lead foils 133 are joined to the exterior can 121 by resistance welding has been described above, instead of the negative electrode lead foils 133, the positive electrode lead foils 143 may be joined to the exterior can 121 by the above-mentioned method. In this case, by sandwiching the positive electrode lead foils 143 between the exterior can 121 and the reinforcement plate 160 to perform resistance welding, it is possible to join the plurality of positive electrode lead foils 143 with a high joining strength.
[0131] Further, the method according to the embodiment of the present disclosure is applicable also to resistance welding of things other than the electrochemical device. Specifically, by sandwiching a plurality of metal foils between a first member and a second member, causing a welding electrode to abut on each of the first member and the second member, and applying a current between the welding electrodes, it is possible to prepare a joined body in which the plurality of metal foils is joined between the first member and the second member.
[0132] By forming each of the first member and the second member of metal containing the first metal type and forming the metal foil of metal containing the second metal type, a material coexisting area in which the first metal type and the second metal type coexist is formed, and it is possible to join the plurality of metal foils with a high joining strength.
[0133] It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.