Unmanned aerial vehicle
10589857 ยท 2020-03-17
Assignee
Inventors
Cpc classification
B64U20/87
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64U2201/10
PERFORMING OPERATIONS; TRANSPORTING
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
B64U50/13
PERFORMING OPERATIONS; TRANSPORTING
B64U10/20
PERFORMING OPERATIONS; TRANSPORTING
B64U2101/30
PERFORMING OPERATIONS; TRANSPORTING
B64C39/024
PERFORMING OPERATIONS; TRANSPORTING
B64U30/293
PERFORMING OPERATIONS; TRANSPORTING
International classification
H04N7/18
ELECTRICITY
Abstract
An unmanned aerial vehicle adapted for hover and short/vertical take-off and landing (S/VTOL) is disclosed. The vehicle comprises: a body having an aspect-ratio less than two and having therein a payload volume, at least one propeller located forward of the body, at least one rudder. The body may have an inverse Zimmerman planform which provides lift as air flows across the body in horizontal flight/fixed wing mode, and further adapted such that during hover and/or short/vertical take-off and landing (S/VTOL) the vehicle operates as a rotorcraft with the body oriented with the at least one propeller substantially above the body. The vehicle is suited to a method of inspection, such as power line inspection where large distances can be analysed efficiently by flying in fixed wing mode, but by transitioning to hover mode allows detailed inspection of selected areas.
Claims
1. An unmanned aerial vehicle comprising: a body having a forward end and an aft end; a propeller that is located forward of the forward end; a first camera located adjacent to the forward end and configured for use during horizontal flight, the first camera having a maximum resolution; a second camera located adjacent to the aft end and configured to capture images having a downward view during hover flight, the second camera having a resolution that is greater than the maximum resolution of the first camera, wherein, in a horizontal flight mode, the body is adapted to provide lift as air flows across the body as the propeller provides horizontal thrust, and wherein, in a hover flight mode, the body is further adapted such that the unmanned aerial vehicle operates as a rotorcraft with the propeller providing vertical thrust for the unmanned aerial vehicle.
2. The unmanned aerial vehicle of claim 1, wherein during the horizontal flight mode the body is oriented more horizontally than vertically, and during the hover flight mode the body is oriented more vertically than horizontally.
3. A method of operating an unmanned aerial vehicle, the method comprising: flying the unmanned aerial vehicle of claim 2 in the horizontal flight mode; detecting a target zone by capturing a first image of the target zone using the first camera; and in response to detecting the target zone, transitioning the unmanned aerial vehicle from the horizontal flight mode to the hover flight mode.
4. The unmanned aerial vehicle of claim 1, wherein the body has a Zimmerman planform, an inverse Zimmerman planform, a square or rectangular planform, a circular or elliptical planform, or a trapezoidal planform symmetrical with respect to a longitudinal axis of the unmanned aerial vehicle.
5. A method of operating an unmanned aerial vehicle, the method comprising: flying the unmanned aerial vehicle of claim 4 in the horizontal flight mode; detecting a target zone by capturing a first image of the target zone using the first camera; and in response to detecting the target zone, transitioning the unmanned aerial vehicle from the horizontal flight mode to the hover flight mode.
6. The unmanned aerial vehicle of claim 1, wherein the body is a blended fuselage-wing all-lifting body.
7. A method of operating an unmanned aerial vehicle, the method comprising: flying the unmanned aerial vehicle of claim 6 in the horizontal flight mode; detecting a target zone by capturing a first image of the target zone using the first camera; and in response to detecting the target zone, transitioning the unmanned aerial vehicle from the horizontal flight mode to the hover flight mode.
8. The unmanned aerial vehicle of claim 1, wherein the propeller is mounted on a pod extending forward from the body.
9. A method of operating an unmanned aerial vehicle, the method comprising: flying the unmanned aerial vehicle of claim 8 in the horizontal flight mode; detecting a target zone by capturing a first image of the target zone using the first camera; and in response to detecting the target zone, transitioning the unmanned aerial vehicle from the horizontal flight mode to the hover flight mode.
10. The unmanned aerial vehicle of claim 1, wherein the propeller is a first propeller, the unmanned aerial vehicle further comprising a second propeller that is located forward of the body.
11. A method of operating an unmanned aerial vehicle, the method comprising: flying the unmanned aerial vehicle of claim 10 in the horizontal flight mode; detecting a target zone by capturing a first image of the target zone using the first camera; and in response to detecting the target zone, transitioning the unmanned aerial vehicle from the horizontal flight mode to the hover flight mode.
12. The unmanned aerial vehicle of claim 1, further comprising: an electric motor configured to drive the propeller; a fuel cell configured for generating electricity to power the electric motor; and an exhaust conduit for guiding exhaust of the fuel cell to blow across a flap of the body.
13. A method of operating an unmanned aerial vehicle, the method comprising: flying the unmanned aerial vehicle of claim 12 in the horizontal flight mode; detecting a target zone by capturing a first image of the target zone using the first camera; and in response to detecting the target zone, transitioning the unmanned aerial vehicle from the horizontal flight mode to the hover flight mode.
14. The unmanned aerial vehicle of claim 1, further comprising lower body skin skids configured for skid or belly landings.
15. A method of operating an unmanned aerial vehicle, the method comprising: flying the unmanned aerial vehicle of claim 14 in the horizontal flight mode; detecting a target zone by capturing a first image of the target zone using the first camera; and in response to detecting the target zone, transitioning the unmanned aerial vehicle from the horizontal flight mode to the hover flight mode.
16. A method of operating an unmanned aerial vehicle, the method comprising: flying the unmanned aerial vehicle of claim 1 in the horizontal flight mode; detecting a target zone by capturing a first image of the target zone using the first camera; and in response to detecting the target zone, transitioning the unmanned aerial vehicle from the horizontal flight mode to the hover flight mode.
17. The method of claim 16, further comprising capturing a second image of the target zone using the second camera.
18. The method of claim 17, wherein capturing the first image comprises capturing the first image while the unmanned aerial vehicle is in the horizontal flight mode, and wherein capturing the second image comprises capturing an image that has a higher resolution than the first image while the unmanned aerial vehicle is in the hover flight mode.
19. The method of claim 16, wherein the target zone includes a fault area of a power line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention, along with aspects of the prior art, will now be described with reference to the accompanying drawings, of which:
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DETAILED DESCRIPTION
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(14) As shown in
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(16)
AR=b.sup.2/s
where b is the wingspan and s is the area of the wing planform. The vehicle shown in
(17) The planform of the unmanned air vehicle of
(18) A largely disc-shaped planform would generally be thought to have very poor performance because of the small wing span. Furthermore, high pressure air below the wings could easily move around the end of the wing tip creating vortices above the wing. This causes drag and reduces lift. However, the propellers rotate in the opposite directions to the vortices counteracting their effect such that lift is maintained and drag is reduced. The vortices on the port and starboard sides of wing rotate in opposite directions, consequently the propellers rotate in opposite directions to counteract vortices at both sides of the wing.
(19) The unmanned air vehicle of
(20) In horizontal flight lift is provided by the surfaces of the body, with forward propulsion being by the propellers. When the speed of the unmanned air vehicle is reduced, the orientation of the body changes, such that when the unmanned air vehicle is hovering the body is arranged vertically as shown in
(21) As shown in
(22) The propellers are preferably folding propellers such that they can be folded down against the body to provide compactness during transit of the unmanned air vehicle to a launch site.
(23) As shown in
(24) The ailevators 130 shown in
(25) In a preferred embodiment the propellers are driven by electric motors, with electricity generated by an on-board hybrid battery-fuel cell system.
(26) A shown in
(27) The camera or imaging sensor 190 may be mounted towards the front of the unmanned air vehicle. As shown in
(28) In the exemplary embodiment for power line inspection, the unmanned air vehicle is equipped with a high definition camera 201 operating in the visible part of the spectrum and an infra-red camera 202. The infra-red camera 202 is adapted for monitoring faults in the power line. Such faults often exhibit a high temperature region as a result of a break, fracture or other resistive defect in the conductor in which heat is generated resulting in a hot-spot. The type of infra-red camera may be selected that has sensors adapted for operation at wavelength appropriate for such hot-spot monitoring.
(29) The two additional cameras 201 and 202 are shown in
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(31) A further camera 301 may be provided at the tail of the body as shown in
(32) Preferably, the unmanned aerial vehicle is powered by electric motors from electricity supplied from an on-board hybrid battery-fuel cell system. The fuel cell part of the system produces electricity from hydrogen supplied from an on-board fuel tank and oxygen extracted from the atmosphere. The fuel cell system may comprise a cell stack comprising many cells stacked together to provide the required voltage and/or power. The fuel cell system is air-cooled by fans operating on the fuel cell or stack. The heated exhaust gases are warmer than the surrounding air and can be used to provide lift. In
(33) The heated exhaust air is used to provide lift by blowing over a lift surface.
(34) As mentioned above the air vehicle is provided with wheels and undercarriage or landing gear which orients the body, in most cases, at 10-45 to the ground. As shown in
(35) The undercarriage and wheels may be retractable into the body after take-off.
(36) The unmanned air vehicle may be provided with skids on the underside of the body for skid landings without the need for undercarriage. By skid landings we mean landings in which the vehicle has horizontal velocity and so is not performing a vertical landing. The skids may form part of the skin of the body, such as for belly landings. Unmanned air vehicles without undercarriage or wheels have the advantage of reduced weight and drag penalties. Take-off may still require undercarriage to provide efficient forward movement, but the undercarriage may be ejected or released shortly after take-off. The aircraft may rest on an undercarriage dolly that is left on the ground after a sufficient lifting force is developed during a short take-off run.
(37) As set out above there are numerous differences between the present invention and the prior art XF5U. In addition, the original XF5U was proposed as a manned fighter aircraft. The present invention has removed the pilot canopy, as it is not required. The smoothed airflow over the upper surface of the body increases the stability in flight. Furthermore, the motor inlets shown at the front of the XF5U, between the propellers and the pilot canopy have also been removed. The removal of these features also acts to prevent boundary layer separation. Again this further stabilizes the aircraft during flight.
(38) In an embodiment of the present invention, the unmanned air vehicle had been developed and is particularly suited to monitoring and inspection activities. In one exemplary embodiment the monitoring and inspection activity may be power line inspection, for example electrical power lines carried overhead by towers, masts or pylons. In other embodiments the unmanned air vehicle could be adapted to monitor ground placed power lines. For example, electrical cable, or gas or other fuel pipelines. The unmanned air vehicle may also be used for monitoring critical infrastructure such as roads and railways. The flexibility to monitor different targets arises from the large payload bay size which provides space for a variety of camera and sensor to be mounted. This combined with high endurance makes the unmanned air vehicle flexible enough to be able to fly large distances and then hover to provide detailed monitoring a selected area or target.
(39) The unmanned air vehicle enables short/vertical take-off and landing (S/VTOL) capabilities in a long endurance 10 kg class UAV. The expected endurance is five hours, with a speed range of between 45 and 100 km/h in horizontal flight. In hover the endurance is 2.5 hours. The vehicle is modular and has a take-off weight of between 9 and 13 kg depending on specification for payloads between 400 and 800 g. The lighter versions have extended endurance up to 6.5 hours.
(40) Compared to a prior art unmanned air vehicles, the unmanned air vehicle outperforms them. The following table provides a comparison, using as an example a 2.5 hour endurance vehicle with the ability to carry a 0.5 kg payload.
(41) TABLE-US-00001 TABLE 1 comparison of prior art UAVs and the present invention. Max speed/ Payload Endurance range Hover/VTOL Electric 0.5 Kg hour Max Yes Helicopter UAV Electric 0.5 Kg 1 h to 1 h 40-120 No mini-UAV 15 min km/h fixed wing VTOL 0.5 Kg 45 mins Max 46 Yes platform km/h UAV of 0.5 Kg 2 and a 45-100 Yes present hours km/h invention
As can be seen in the table, the present invention has the advantages of both VTOL and fixed wing air vehicles. VTOL operations are usually provided by helicopters but as shown above these lack adequate endurance and flight speeds.
(42) Conversely, conventional fixed wing mini UAVs have too fast speed ranges that do not allow detailed spot inspection, and also required infrastructure for launch. The long endurance of the present invention allows single launch inspection of power lines over distances >100 km.
(43) The use of electrical power systems results in quiet operations which for power line monitoring in urban or built up locations provide less disturbance to persons in the surrounding area. The quiet operations would also enable close and quiet support to military operations.
(44) The external and some of the internal configuration of the air vehicle is shown in
L=W=1.225v.sup.2SCL
where L=lift, W=aircraft take-off weight, density of air=1.225 Kg/m.sup.3 at 15 C., S=are of lifting surface, and the lift coefficient data in the figure, results in a take-off weight of 13.5 kg and a power consumption of 480 W.
(45) The power system comprises two AXI 4120-20 brushless electrical motors. These are coupled to folding propellers, such as Graupner AEROCam 168 (40 cm20 cm) in diameter and pitch. Electronic speed control of the motors is provided by Castle Creations Phoenix ICE Lite 75 Electronic Speed Controllers (ESC). In this configuration each propeller delivers up to 5 kg in thrust. An optimum speed of horizontal flight is 76 km/h and a top speed of 97 km/h (at 15 C., 900 m altitude) is provided. This configuration permits vertical take-off and hover for weights up to 9 kg, allowing a safety margin. The use of folding propellers and electric motors is enough to overcome the vibration problems of the XF5U.
(46) The unmanned UAV includes different payload options. The primary option is that the main camera 190 is a gyro stabilized video camera, such as the TASE LT from Cloud Cap Technologies. As discussed above, a tail landing camera 301 could be used in combination with an image processor (such as board 303 in
(47) The ailevators 130 and rudders 140 are built around torsion bars or spars 205 and 208 as shown in
(48) The unmanned air vehicle includes a housing for different hydrogen tank sizes. The housing is shown in
(49) Table 2 which follows summarizes the expected power consumption for different air vehicle weights. Endurance can be determined for different payload and filled fuel tank weights.
(50) TABLE-US-00002 TABLE 2 Power consumption versus unmanned air vehicle weights. Power Cruise Stall P (Watts, Weight W Lift L Drag D speed speed elec, (Kg) (N) (N) (km/h) (km/h) cruise) 9.2 90 4.1 80 38.1 273 11.2 110 5.0 88.5 42.2 369 13.3 130 5.9 96.4 45.9 476
In table 2, the numbers in bold in the final row of the table correspond with the simulated values based on aerodynamic data as mentioned above. That is, the weight is approximately 13.5 kg and the power is approximately 480 W.
(51) In the table the cruise condition has been assumed to be at lift/drag=22 which corresponds to the maximum value of CL/CD shown in
(52) Various aspects could be varied to adjust the endurance of the vehicle. Two such aspects are: the size/weight of the hydrogen tank, and the payload configuration. Table 3 which follows sets out some different combinations.
(53) TABLE-US-00003 TABLE 3 Total vehicle weights based on different fuel tank capacities and different payloads. Fuel Tank Payload weight (kg) Weight LT + EO + (kg) Volume (l) TASE LT EO + IR IR 1.4 2 9.2 8.9 9.4 3.2 5 11.0 10.7 11.2 4.2 6.8 11.5 11.7 12.2 5.2 9 13.0 12.7 13.2
In table 3 the first two columns relate to the fuel tank. The first column shows the weight of a fuel tank having a volume given in the second column. The third to fifth columns relate to total vehicle weight with various different payloads. The total weight includes the weight of the payload, the weight of the fuel tank and the weight of the rest of the vehicle. The payloads are as follows: TASE LT=TASE LT video camera; EO+IR=electro-optic and infra-red cameras; and LT+EO+IR=TASE LT video camera and electro-optic and infra-red cameras.
(54) For the unmanned air vehicle described above with 9 kg of available thrust, vertical take-off and hover capability is limited to the 2 litre fuel tank because the vehicle weight does not exceed the thrust available. For the maximum weight without hover capability a nine litre fuel tank and all three payload options are available.
(55) In an alternative arrangement a 5 litre fuel tank and the TASE LT video camera have a total weight of 10.5-11.0 kg, with an endurance of almost five hours. Other tank configurations provide the following endurances given in table 4.
(56) TABLE-US-00004 TABLE 4 Endurance and take-off weight for various fuel tank volumes. Payload is TASE LT video camera. Tank volume (l) Endurance (hours) Take-off weight (kg) 2 2.6 9.2 5 4.9 11.0 6.8 6.2 11.5 9 6.7 13.0
As shown in table 4, a 9 litre fuel tank is the maximum fuel tank size that can be used. Hover and vertical take-off cannot be achieved with such a large fuel tank.
(57) The values in table 4 are based on a payload of the TASE LT video camera only with gyro-stabilisation. Alternatively, or additionally, high definition or infra-red cameras could be installed. Examples of these cameras are respectively the GoPro HERO HD camera which has a mass of 100 g, and the FLIR TAU infra-red camera which has a mass of 75 g. These two cameras could be used without a gimbal by flying the aircraft to direct the cameras at the target, such as the electrical cables or towers. In such an embodiment the aircraft would fly horizontally in the vicinity of the towers. The aircraft could be flown in the vicinity of the electrical towers and under the electrical cables with cameras pointing at least partly horizontally and/or upwards. With the HD and infra-red cameras looking at least partly forward or upward, they could also be used to scan the skies to look for other aircraft to provide a forward-looking sense and avoid system. Upon detection of an area requiring more detailed investigation, such as a hot spot, the vehicle can transition to hover mode with the body oriented vertically or pointing at least partly upward with the cameras or sensors also pointing upwards. A high definition and infra-red camera could be used in conjunction and could feed adapt to an image-processing board for onboard decision making, such as whether to continue taking more images of the hot-spot or whether to stop and continue along in horizontal flight.
(58) We have considered various options in tables 3 and 4 taking into account payload and fuel tank weights. The unmanned air vehicle could be fitted with all three cameras (gimballed video camera such as TASE LT, fixed high definition camera, and infra-red camera) to have a take-off weight below 14 kg and still achieve an endurance of over 6 hours but with limited or no hover or high angle or attack capability.
(59) It will be appreciated by those skilled in the art that only a small number of possible embodiments have been described and that many variations and modifications are possible without departing from the scope of the claimed invention.