ACCELERATED MIXING AND REACTION KINETICS USING AN ELASTIC INSTABILITY
20240024829 ยท 2024-01-25
Assignee
Inventors
- Sujit Datta (Princeton, NJ, US)
- Christopher Browne (Princeton, NJ, US)
- Richard Huang (Las Vegas, NV, US)
- Callie Zheng (Princeton, NJ, US)
Cpc classification
G01N21/6428
PHYSICS
B01J19/30
PERFORMING OPERATIONS; TRANSPORTING
B01F23/405
PERFORMING OPERATIONS; TRANSPORTING
B01F23/451
PERFORMING OPERATIONS; TRANSPORTING
B01F35/2217
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/2805
PERFORMING OPERATIONS; TRANSPORTING
B01J19/0006
PERFORMING OPERATIONS; TRANSPORTING
C08J2333/26
CHEMISTRY; METALLURGY
International classification
B01F23/40
PERFORMING OPERATIONS; TRANSPORTING
B01J19/30
PERFORMING OPERATIONS; TRANSPORTING
B01J19/00
PERFORMING OPERATIONS; TRANSPORTING
B01F23/451
PERFORMING OPERATIONS; TRANSPORTING
B01F35/221
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed are techniques to mimic turbulent-enhanced reactivity under confinement by the addition of dilute high molecular weight polymers. Micro-scale imaging within a transparent porous medium reveals an elastic instability (EI), which drives chaotic fluctuations that stretch and fold solute blobs exponentially in time analogous to turbulent Batchelor mixing, despite the low Re. A reduction in the required mixing length can be observed, suggesting a cooperation between the elastic instability and the dispersion inherent to the disordered 3D porous mediawhich can be modeled as additive independent mixing rates, representing a dramatic conceptual simplification. The disclosed enhanced transport of solutes circumvents the traditional trade-off between throughput and reactor length, allowing a simultaneous large reduction in length and increases in throughput. Elastic flow instabilities can provide turbulent-like enhancements in chemical reaction rates, which can operate cooperatively with dispersive mixing in industrially relevant geometries.
Claims
1. A method for increasing a mixing rate, heat transfer, or reaction rate of fluids, comprising: providing a polymer solution comprising a first carrier fluid for use with a geometry of interest having an inlet and an outlet, the polymer solution having a high molecular weight polymer dissolved within the first carrier fluid; and increasing a mixing rate, heat transfer, or reaction rate of the first carrier fluid and a second carrier fluid by producing a microscopic elastic flow instability, the microscopic elastic flow instability being produced by causing a flow rate and/or decrease in pressure of the first carrier fluid from the inlet to the outlet to exceed a predetermined threshold, and allowing the high molecular weight polymer to autonomously produce the microscopic elastic flow instability.
2. The method of claim 1, further comprising dissolving a predetermined amount of the high molecular weight polymer into the first carrier fluid;
3. The method of claim 1, wherein the first carrier fluid is an aqueous fluid.
4. The method of claim 1, wherein the first carrier fluid is a non-aqueous fluid.
5. The method according to claim 1, wherein the polymer solution further comprises one or more salts.
6. The method according to claim 1, wherein the polymer solution further comprises one or more additional solvents.
7. The method according to claim 1, wherein the polymer solution further comprises an oxidant, a colloid, and/or a surfactant.
8. The method according to claim 1, wherein the high molecular weight polymer comprises a polyacrylamide, a polylactic acid, a polyethyleneoxide, or a combination thereof.
9. The method of claim 1, wherein causing the flow rate and/or decrease in pressure of the first carrier fluid from the inlet to the outlet to exceed the predetermined threshold includes injecting the first carrier fluid and the second carrier fluid into the geometry of interest at predetermined operating flow conditions.
10. The method of claim 1, further comprising adjusting the flow rate and/or decrease in pressure to the extent of improvement.
11. The method of claim 1, further comprising estimating the improvement in the rate of mixing or reaction kinetics for a priori process design, by: characterizing the rheology of a modified carrier fluid comprising the first carrier fluid and the high molecular weight polymer using a shear rheometer to determine parameters including the shear-dependent normal stress, viscosity, and relaxation time; determining the shear-dependent Weissenberg number, based on the parameters, to estimate the onset of the elastic instability; determining a rate of dispersion and/or the dispersion-limited rate of reaction kinetics for the geometry of interest using a previously developed model; and providing an expected total elevated rate of mixing or reaction kinetics as a function of target operating conditions.
12. The method of claim 8, wherein causing a flow rate and/or decrease in pressure includes selecting a target flow rate and/or pressure drop based on the expected total elevated rate of mixing or reaction kinetics expected total elevated rate of mixing or reaction kinetics.
13. The method of claim 1, further comprising: applying one or more descriptors of a stratified porous medium and one or more descriptors of the polymer solution to an n-layer parallel resistor model for a flow of the polymer solution through the stratified porous medium, where n2, computing an onset condition of elastic turbulence in each layer and a nonlinear resistance to flow in each layer, and determining how the flow will partition across layers at a range of operating conditions based on the onset condition and the nonlinear resistance to flow; and identifying the operating conditions that achieve a desired flow partitioning.
14. The method according to claim 13, wherein the descriptors of the stratified porous medium comprise the number of strata, the permeability of each strata, or a combination thereof.
15. The method according to claim 13, wherein the descriptors of the polymer solution comprise one or more rheological parameters.
16. The method according to claim 13, wherein the identified operating conditions comprises a target rheology of the polymer solution.
17. The method according to claim 13, further comprising determining one or more descriptors of a polymer solution, before identifying the operating conditions that achieve a desired flow partitioning, repeating the steps of determining and applying in order to test different polymer solution rheologies before identifying the operating conditions that achieve the desired flow partitioning.
18. The method according to claim 17, further comprising determining a change to the polymer solution that is required to achieve the desired flow partitioning.
19. The method according to claim 18, wherein the change to the polymer solution comprises a change to one or more concentrations within the polymer solution, or the addition or removal of one or more high molecular weight polymers to or from the polymer solution.
20. A system for providing flow homogenization in stratified porous media, comprising: a first pump configured to inject a polymer solution into a geometry of interest; optionally a second pump configured to inject a second carrier fluid into the geometry of interest; at least one sensor configured to measure a pressure and/or a flow rate; and one or more processors configured with instructions that, when executed, causes the one or more processors to, collectively: receive information from the at least one sensor; and control the first pump and/or the second pump so as to increase a mixing rate, heat transfer, or reaction rate of a first carrier fluid and a second carrier fluid by producing a microscopic elastic flow instability, the microscopic elastic flow instability being produced by causing a flow rate and/or decrease in pressure of the first carrier fluid from the inlet to the outlet to exceed a predetermined threshold, and allowing the high molecular weight polymer to autonomously produce the microscopic elastic flow instability.
Description
BRIEF DESCRIPTION OF FIGURES
[0020] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the present invention.
[0021]
[0022]
[0023]
[0024] e
exp (x/l.sub.mix), providing fits for a characteristic mixing length l.sub.mix and equivalently a mixing rate t.sub.mix.sup.1=U/l.sub.mix.
[0025] {tilde over (c)}.sup.2
.sub. over the flow direction x. The polymer-free solvent requires longer mixing lengths at higher throughput (higher Pe), as predicted by established laminar chaotic advection model (blue points and line). In contrast, the polymer solution exhibits a drop in required mixing length above the onset of EI at Wi={dot over ()}.sub.I1, as predicted by the disclosed model.
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036] It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the sequence of operations as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes of various illustrated components, will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration.
DETAILED DESCRIPTION
[0037] The following description and drawings merely illustrate the principles of the invention. It will thus be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described or shown herein, embody the principles of the invention and are included within its scope. Furthermore, all examples recited herein are principally intended expressly to be only for illustrative purposes to aid the reader in understanding the principles of the invention and the concepts contributed by the inventor(s) to furthering the art and are to be construed as being without limitation to such specifically recited examples and conditions. Additionally, the term, or, as used herein, refers to a non-exclusive or, unless otherwise indicated (e.g., or else or or in the alternative). Also, the various embodiments described herein are not necessarily mutually exclusive, as some embodiments can be combined with one or more other embodiments to form new embodiments.
[0038] The numerous innovative teachings of the present application will be described with particular reference to the presently preferred exemplary embodiments. However, it should be understood that this class of embodiments provides only a few examples of the many advantageous uses of the innovative teachings herein. In general, statements made in the specification of the present application do not necessarily limit any of the various claimed inventions. Moreover, some statements may apply to some inventive features but not to others. Those skilled in the art and informed by the teachings herein will realize that the invention is also applicable to various other technical areas or embodiments.
[0039] The presently disclosed techniques generally relate to systems having a geometry of interest generally involving the mixing of two fluids, such as two liquids. The systems may utilize porous media. In
[0040] The geometry of interest may have an intermediate region 120 between an inlet 111 of the polymer solution and an outlet 113 that may include a porous media. Any appropriate porous media may be used here. Here, for example, a plurality of particles 121 are shown in the intermediate region. The particles may be, e.g., glass beads, silica particles, etc. In some embodiments, the porous media may be selected to react with a component of the polymer solution. In some embodiments, the porous media may be selected to be non-reactive with the polymer solution. The fluid(s) flowing through the geometry of interest have a flow path 122 that generally passes through the porous media.
[0041] The polymer solution may be provided to the geometry of interest in any appropriate manner. For example, in some embodiments, a pump 103 may be used to convey the polymer solution to the geometry of interest (e.g., via inlet 111)
[0042] The geometry of interest may include a second carrier fluid. The second carrier fluid may already be present in the media, or may be introduced in a manner similar to how the polymer solution is introduced. For example, in some embodiments, a second fluid source 104 may be present. The second fluid source may include the second carrier fluid 105. A pump 106 may be used to convey the second carrier fluid to the geometry of interest (e.g., via inlet 112).
[0043] The geometry of interest, in addition to containing a porous media, is generally considered to include the volume of space where mixing, heat transfer, or a reaction occurs. For geometries such as that shown in
[0044] The system may include one or more processors 150. The processors may, collectively, be coupled to one or more sensors 160, 161. The processors may, collectively, be coupled to the pumps 103, 106. The sensor(s) may be any appropriate sensor(s) for measuring a condition relevant to the system. For example, in some embodiments, the sensor(s) include flow rate sensor(s). In some embodiments, the sensor(s) include pressure sensor(s). The processors may be coupled to a non-transitory computer-readable storage device 151.
[0045] The storage device may contain instructions that, when executed by the processor(s), cause the processor(s) to perform certain steps. The steps may include receiving information from the at least one sensor. The steps may include controlling the first pump and/or the second pump so as to increase a mixing rate, heat transfer, or reaction rate of a first carrier fluid and a second carrier fluid by producing a microscopic elastic flow instability (EI), the microscopic elastic flow instability being produced by causing a flow rate and/or decrease in pressure of the first carrier fluid from the inlet to the outlet to exceed a predetermined threshold, and allowing the polymer in the polymer solution to autonomously produce the microscopic elastic flow instability.
[0046] For a given geometry of interest, various techniques may be used to increase a mixing rate, heat transfer, or reaction rate of fluid. Referring to
Example 1Porous Media Fabrication and Characterization
[0047] Most porous media are opaque, precluding direct imaging. To circumvent this limitation, one can fabricate transparent model porous media, allowing one to directly image solute and reactive transport directly within the tortuous 3D pore space. As known in the art, one can pack spherical borosilicate glass beads with diameters uniformly distributed d.sub.p=1000 to 1400 m in rectangular quartz capillaries (A=4 mm2 mm), densify them by tapping, and lightly sinter the beads at 1000 C. for 3 minresulting in a dense random packing with length L=14.70.1 mm and void fraction .sub.V0.4. One can affix two inlets and two outlets from bent 14-gauge needles, whose outer diameters fit snugly into the rectangular cross-section of the capillary, gluing them into place with a water-tight marine weld (J-B Weld). The inlet needles sit 1 mm away from the grains of the porous medium to minimize inlet and outlet effects.
[0048] Before each experiment, one can infiltrate the porous medium through both inlets first with isopropyl alcohol (IPA) to prevent trapping of air bubbles and then displace the IPA by flushing with water. One can then displace the water with the miscible test solutioneither the polymer solution or the polymer-free solvent. One can inject test fluid(s) through both inlets equally at a constant total volumetric flow rate Q=0.5 to 25 mL/hr using, e.g., a syringe pump.
[0049] To ensure an equilibrated starting condition, one can inject at a constant Q for 2.5 hours, corresponding to over 1000 pore volumes t.sub.PV .sub.V AL/Q, before any measurements are collected. At the conclusion of the experiment, one can inject rhodamine-dyed polymer-free solvent through both inlets for 6 hours to fully saturate the pore space with dye. One can then image the pore space in all imaged locations. One can binarize and invert the pore space image, and omit the resulting solid grains from all image analyses.
[0050] One can estimate the permeability of the medium k by injecting the polymer-free solvent at several flow rates Q=4 to 40 mL/hr and measuring the fully-developed pressure drop P across porous medium using a differential pressure transducer. One can then use a linear fit to Darcy's Law P/L=Q/(k A) to estimate k. For this example, k=6243 m.sup.2.
[0051] The polymer solution may include a first carrier fluid. The first carrier fluid may be an aqueous fluid. The first carrier fluid may be a non-aqueous fluid. In some embodiments, the first carrier fluid may be water. In some embodiments, the first carrier fluid may be an oil. The term oil is intended to mean a non-aqueous compound, immiscible in water, liquid, at 25 C. and atmospheric pressure (760 mmHg; 1.013.105 Pa).
[0052] The polymer solution may have a high molecular weight polymer. As used herein, the term high molecular weight refers to a polymer with a molecular weight 1 MDa. The molecular weight of the high molecular weight polymer may be 2 MDa. The molecular weight of the high molecular weight polymer may be 3 MDa. The molecular weight of the high molecular weight polymer may be 4 MDa. The molecular weight of the high molecular weight polymer may be 5 MDa. The molecular weight of the high molecular weight polymer may be 10 MDa.
[0053] The polymer solution may be a dilute solution. As used herein, the term dilute solution means a solution of less than 1000 ppm (0.1 wt %). In some embodiments, the concentration C of the polymer in the solution is 10 ppm (0.001 wt %)C<1000 ppm (0.1 wt %).
[0054] The polymer solution may be a semidilute solution. As used herein, the term semidilute solution means a solution of less than 10,000 ppm (1 wt %), but no less than 1000 ppm (0.1 wt %) (i.e., after which, it would be a dilute solution).
[0055] The high molecular weight polymer may be a flexible polymer. The term flexible polymer means that the flexible polymer will stretch, deform and be capable of building elongational viscosity in a solution.
[0056] The high molecular weight polymer may be chemically inert in the target system. In some embodiments, the high molecular weight polymer is not intended to chemically react with any carrier fluid in the system.
[0057] The high molecular weight polymer may include a polyacrylamide, a polylactic acid, a polyethyleneoxide, or a combination thereof.
[0058] The polymer solution may include one or more salts. The polymer solution may include one or more additional solvents (e.g., in addition to the first carrier fluid). The polymer solution may include an oxidant. The polymer solution may include a surfactant. The polymer solution may include a colloid. In some embodiments, the polymer solution consists of the first carrier fluid, the high molecular weight polymer, optionally one or more salts, optionally one or more additional solvents, optionally an oxidant, optionally a colloid, and optionally a surfactant. In some embodiments, the polymer solution may be free of the one or more salts. In some embodiments, the polymer solution may be free of the one or more additional solvents. In some embodiments, the polymer solution may be free of the surfactant. In some embodiments, the polymer solution may be free of the oxidant. In some embodiments, the polymer solution may be free of the colloid.
Example 2Polymer Solution
[0059] All test fluids were comprised of a viscous solvent composed of 6 wt. % ultrapure milliPore water, 82.6 wt. % glycerol, 10.4 wt. % dimethylsulfoxide, 1 wt. % NaCl, and <0.1% additional solutes. For ease of imaging, this solution is formulated to precisely match its refractive index to that of the glass beads of the geometry (see Example 1), where n=1.479thus rendering the porous medium transparent when saturated.
[0060] Without the addition of polymers, this solvent has a constant Newtonian viscosity of =230 mPa.Math.s, which measured with an Anton Paar MCR301 rheometer, using a 1 5 cm-diameter conical geometry set at a 50 m gap over a range of imposed constant shear rates {dot over ()}=0.01 to 10 s.sup.1. One can use this polymer-free solvent as a negative control to establish the baseline mixing performance of laminar dispersion (or laminar chaotic advection) through a disordered porous medium.
[0061] One can prepare a polymer solution by additionally dissolving, e.g., a dilute concentration c.sub.p=300 ppm of high molecular weight M.sub.w=18 MDa of partially hydrolyzed polyacrylamide (HPAM) into the polymer-free solvent. Full characterization of this test fluid gives an estimate of the overlap concentration c*0.77/[]=600300 ppm and a radius of gyration of Rg220 nm, consistent with previous DLS measurements. The example therefore uses a dilute polymer solution at 0.5 times the overlap concentration. The shear stress ({dot over ()}.sub.I)=A.sub.s{dot over ()}.sup..sup.
[0062] The rheological measurements also enable the estimation of a single polymer relaxation time,
where .sub.s=226.80.3 mPa.Math.s is the viscosity of the polymer-free solvent. This relaxation time is in good agreement with previously reported relaxation times for similar polymer and solvent compositions.
[0063] In some embodiments, the method may include dissolving 210 a predetermined amount of the high molecular weight polymer into the first carrier fluid.
[0064] The method may include increasing 230 a mixing rate, heat transfer, or reaction rate of the first carrier fluid and a second carrier fluid by producing a microscopic elastic flow instability. The microscopic elastic flow instability may be produced by causing a flow rate and/or decrease in pressure of the first carrier fluid from the inlet to the outlet to exceed a predetermined threshold. Above the threshold, the high molecular weight polymer may autonomously produce the microscopic elastic flow instability.
[0065] In some embodiments, the flow rate and/or pressure drop threshold may be determined based on a characteristic Weissenberg number Wi. In some embodiments, the flow rate and/or pressure drop may be adjusted so as to cause the Weissenberg number to be above a threshold. In some embodiments, that Weissenberg threshold is about 1. The addition of a dilute high molecular weight polymer drastically improves the mixing performance when the flow is above a threshold Wi1, concomitant with the onset of dynamic fluctuations in the concentration field, suggesting an elastic instability in the underlying flow.
[0066] In some embodiments, the flow rate and/or pressure drop threshold may be determined based on the Deborah number. In some embodiments, the flow rate and/or pressure drop threshold may be determined based on the Pakdel-McKinley criterion.
Example 3Illustrating EI
[0067] One can fabricate a transparent model porous media as disclosed herein (see Example 1), allowing for directly imaging the pore-scale dynamic flow. To quantitatively assess the coupling between EI and dispersion, one can co-inject streams of dilute fluorescent solutes and image the cross-stream mixing at the macro-scale using confocal microscopy. See
[0068] As a control, one can first quantify laminar dispersion within the porous medium by co-injecting two streams of a viscous Newtonian solution (Polymer), with a dilute unreactive Rhodamine dye in stream A. At all tested injection speeds, the concentration profile is steady in time, since the flow is laminar at Re=Ud.sub.p/=10.sup.2<<1, where =1.2 g/mL is the solution density. Instantaneous snapshots at the entrance, middle, and exit of the porous medium for U=0.7 mm/s (Pe=Ud.sub.p/D=5.Math.10.sup.5) show the streams remain poorly mixed by laminar dispersion alone. One can quantify the mixing performance by calibrating fluorescence intensity to local concentration and re-normalizing such that {tilde over (c)}=+1 corresponds to stream A and {tilde over (c)}=1 corresponds stream B.
[0069] Specifically, one can monitor the mixing dynamics between the two inlet streams by dying inlet stream A with a dilute concentration c.sub.A=500 ppb of fluorescent Rhodamine dye (Rhodamine RedX Succinimidyl Ester 5-isomer from Invitrogen), and leave inlet stream B free of any fluorescent dyes c.sub.B=0. The dye has an excitation wavelength between 480 and 600 nm with an excitation peak at 560 nm, and emission between 550 and 700 nm with an emission peak at 580 nm. The dyed pore space is imaged using a 561 nm excitation laser, and detected with a 570-620 nm sensor on a Nikon A1R+ laser scanning confocal fluorescence microscope. Choice of this fluorescent marker along with the fluorescent tracer particles allows us to image both dye mixing and the dynamic flow within the pore space at high resolution, with no observable cross talk or bleed through on the laser channels. One can image the dye field at the macro-scale using the confocal galvano scanner with a 4 objective, with a field of view 3167 m3167 m and 8 m-thick optical slice at a spatial and temporal resolution of 1024 px1024 px and fps, respectively. One can image successive frames continuously for 3 min at a z depth600 m and 10 successive x depths within the medium, with a 90% overlap between each field of view, which spans the entire L=14.7 mm length of the porous medium.
[0070] To relate fluorescence intensity to dye concentration, One can prepare several polymer-free solvents with intermediate Rhodamine concentrations, which can be injected into an empty quartz capillary and image with the same acquisition settings as in experiments. The resulting images have a spatially homogeneous fluorescence intensity, which scales linearly with concentration on the domain of tested c, allowing the computation of c from detected fluorescence emission intensity using the fit. All main text images and data are reported using {tilde over (c)}.
[0071] As the streams mix, the concentration at any pixel is thus given by c.sub.Bcc.sub.A. Since the two streams are of equal volumetric flow rate Q.sub.A=Q.sub.B=Q/2 each, they will tend towards a well-mixed concentration c.sub.=(c.sub.1+c.sub.2)/2. One can then define the dimensionless concentration at any point {tilde over (c)}(x,t)=(c(x,t)c.sub.)/(c.sub.1c.sub.2), which yields {tilde over (c)}=1 and {tilde over (c)}=1 in the dyed and undyed inlets, respectively, and tends to {tilde over (c)}=0 when the streams are fully mixed.
[0072] One can observe dye diffusion upstream of the porous medium. The dyed and undyed streams meet along a thin fluid lamella of well-mixed fluid. Diffusion of the dye across this concentration gradient causes this lamella to grow in thicknessthough in this experiment, this diffusive mixing only occurs on an expected length scale of {square root over (L.sub.e/U)}1 m over the entrance length of L.sub.e1.5 mm, and an expected length scale of {square root over (
L.sub.e/U)}5 m over the medium length. Instead, mixing within the porous medium at Pe10.sup.5 to 10.sup.6>>100 is dominated by dispersion: the tortuous flow through the 3D pore space stretches and folds this lamella of high-concentration gradient {tilde over (c)} into multiple lamellae, providing more regions of high diffusive flux
{tilde over (c)}. As a result, there are several bands of well-mixed fluid downstream of the porous medium, many still centered near the middle of the channel.
[0073] To quantify this improvement in the extent of mixing, one can measure the distribution of {tilde over (c)} across each instantaneous field of view, using the pore space image to omit regions occupied by the solid grains. At the entrance to the porous medium, the distribution is bimodal with peaks at {tilde over (c)}=1 and {tilde over (c)}=+1 for both fluids at U=0.7 mm/s, corresponding to the undyed and dyed streams, respectively. At successive depths, the two peaks broaden as the dyed and undyed streams mix, leading to an increased proportion of well-mixed fluid at {tilde over (c)}=0.
[0074] For the polymer solution, these peaks broaden much faster, and develop a new peak that begins to grow around {tilde over (c)}0 after a depth of x13 mm, representing a significant portion of the fluid is well-mixed. One can characterize the approach to the well-mixed state using the variance of the concentration {tilde over (c)}.sup.2
x,t, where the average is taken spatially over one field of view and across all time points. The variance starts close to
.sup.2
x,t1, corresponding to completely unmixed streams, and decreases towards
{tilde over (c)}.sup.2
x,t.fwdarw.0, corresponding to a single well-mixed stream (see
{tilde over (c)}.sup.2
x,t to an exponentialexp (x/l.sub.mix), yielding a characteristic mixing length of l.sub.mix=29 mm, or equivalently a mixing rate of .sup.1=U/l.sub.mix=1.5 min.sup.1.
[0075] For changes in U, no appreciable changes were observed in l.sub.mix (see .sub.d>10.sup.4>>100, indicating that the dispersion inherent to the porous medium dominates over diffusion. The dispersion of a disordered porous medium occurs by the spatial stretching and folding of lamellae of large {tilde over (c)} as they spatially advect through the tortuous 3D pore space (sometimes termed laminar chaotic advection), and is known to be insensitive to imposed flow speed. Thus, the dispersive mixing of a Newtonian fluid in a porous medium has a limiting mixing length l.sub.mix, which cannot be further lowered by increasing the flow speed. Consistent with this model of mixing, the polymer-free solvent exhibits slightly poorer mixing and higher l.sub.mix with increasing Pe, reflecting that for Newtonian solutions mixing performance is a function of the medium geometry itself.
[0076] In contrast, the polymer solution exhibits a strong enhancement in mixing performance and decrease in l.sub.mix with increasing Pe. To quantify this apparent improvement in instantaneous mixedness, we again measure the distribution of instantaneous concentrations within each field of view (see
[0077] One can again quantify the merging of these distributions toward the well-mixed {tilde over (c)}=0 state using {tilde over (c)}.sup.2
x,t, which decreases exponentially with a shorter mixing length of l.sub.mix=5.9 mm, a 5 factor of improvements compared to the polymer-free solvent. Testing the mixing length at multiple imposed flow speeds shows a strong dependence of l.sub.mix on U for the polymer solutionindicating that laminar dispersion is no longer completely dominating the mixing performance, since laminar dispersion by a porous medium does not depend on U for these high Pe. Consistent with this expectation, the onset of this enhanced mixing performance is concomitant with observations of concentration fluctuations: below Wi1, the mixing length of the polymer solution closely mirrors the polymer-free solvent, and the concentration field remains steady, indicating a laminar underlying flow. Above Wi1, l.sub.mix decreases in this example by 5, and the concentration field exhibits fluctuations that grow in intensity with increasing Wi, suggesting an unsteady underlying flow. Thus, the disclosed polymer solution exhibits a strong enhancement in mixing performance that is seemingly linked to the onset of an elastic instability.
[0078] The distribution of {tilde over (c)} quantifies the amount of fluid that is well mixed {tilde over (c)}0 at successive depths within the medium x. As is standard, one can quantify the mixing performance using the variance about zero {tilde over (c)}.sup.2
(see
[0079] In contrast, addition of a dilute concentration (about half of overlap concentration) of a high molecular weight (see Example 2, e.g., M.sub.w=18 MDa hydrolyzed polyacrylamide (HPAM)) drastically enhances the mixing of the solute streams. The concentration fields fluctuate dynamically, indicating the flow is no longer laminar at the same imposed flow conditions. Quantifying the mixing length as before, the polymer solution exhibits similar mixing performance with the polymer-free control at low Pe, but a dramatic 80% drop at higher Pe (see
[0080] To characterize the strength of elasticity in our flows, one can define a characteristic Weissenberg number Wi={dot over ()}.sub.I from the characteristic relaxation time =48030 ms (as disclosed in Example 2), and the characteristic shear rate in the pore throats {dot over ()}.sub.I=.sub.V U.sub.s/{square root over (k/.sub.V)} (second abscissa axis on
[0081] This hypothesis can be tested by simultaneously monitoring the solute concentration field {tilde over (c)}(x, t) and the velocity field u(x, t) at the single pore scale by additionally seeding test fluids with dilute fluorescent solid tracer particles and tracking their positions using particle image velocimetry. As is the case for all Newtonian fluids at Re<<1, our polymer-free solvent remains laminar at all tested flow rates. In contrast, our polymer solution transitions to an unstable, turbulent-like flow above a threshold Wig, consistent with our previous observations. This elastic flow instability (EI) is characterized by chaotic velocity fluctuations, with energy spectra that decay as power laws lacking any spatial or temporal scale. To quantify these fluctuations, one can subtract off the temporal mean u=uu
.sub.t and compute the root mean square fluctuation u.sub.rms={square root over (
u|.sup.2
.sub.t)} The pore scale flow remains laminar and steady in time for Wi=0.4 and 1.5. At an intermediate Wi=2.9, the velocity field exhibits intermittent bursts of deviating velocity, which grow in frequency and irregularity at successively higher Wi=7.4 to at least 18. One can track this intermittency as the fraction of time observed in the unstable state, which grows continuously above a critical Wi.sub.c1.8mirroring previous observations for elastic instabilities in experiments and theory, and for inertial turbulence, where this growth suggests a 2nd-order percolation-driven transition to the unstable state. This fit provides an estimate for Wi.sub.c1.8 in this pore. Previous work has established that this Wi.sub.c may vary pore-to-pore, from e.g., Wi={dot over ()}.sub.I1.6 to 9.2; at intermediate Wi, unstable and stable pores coexist.
[0082] These pore-scale velocity fluctuations drive fluctuations in the concentration field as well. Similar to fluctuations in the velocity field, it can be confirmed that the solute concentration fluctuations are chaotic by measuring their spatial and temporal power spectra, which also follow power-law decays lacking characteristic length or time scales. One can investigate the coupling between the velocity field and concentration field in detail at, e.g., Wi=7.4, discrete blobs of relatively high {tilde over (c)} intermittently enter this example pore, allowing one to directly track how velocity fluctuations deform solute concentration gradients.
[0083] A similar exponential growth in blob surface area occurs in turbulent flows within the Batchelor mixing regime at Pe>>1. In this regime, turbulent flow dynamically advects concentration gradients c faster than diffusion can smooth them out. Since solute transport at the microscopic scale only occurs by this diffusive flux c, the macro-scale mixing of the solute is apparently limited by the surface area of these transport lamellae. This is reflected in the variance transport equation:
[0084] Which is solved by {tilde over (c)}.sup.2
.sub.=exp (t.sub.mix.sup.1), where the macro-scale mixing rate .sub.mix depends on the number of folding steps n applied to the transport lamellae of {tilde over (c)}. In turbulence, the number of folds grows exponentially in time n(t)exp(t), where F is the largest Lyapunov exponent, an inherent property of a chaotic flow, implying .sub.mix.sup.1.
[0085] Observations of stretching and folding of {tilde over (c)}lamellae at the sub-pore scale are consistent with previous work, which shows that elastic flow instabilities can drive Batchelor-regime turbulent-like mixing of passive solutes in simple shear and curvilinear channel flows and in 2D pillar arrays. The disclosed results confirm this expectation that elastic flow instabilities can provide Batchelor mixing of solutes at the single pore scale within a disordered 3D porous medium.
[0086] One can estimate the characteristic rate of stretching using open source software, which computes forward finite-time Lyapunov exponents .sub.ftle(x, t) (see
[0087] Surprisingly, however, this enhancement in solute mixing is not directly concomitant with the onset of EIin direct contrast to previous observations in channel flows and 2D pillar arrays. Instead, videos of the instantaneous concentration {tilde over (c)}(x, t) and maps of {tilde over (c)}.sub.rms={square root over ({tilde over (c)}.sup.2
.sub.t)} show a significant delay between the observed velocity fluctuations at Wi=2.9 and observed solute concentration fluctuations at Wi=7.4. Below Wi=7.4, no solute enters the pore, and so no concentration fluctuations are observed. At Wi=7.4, upstream mixing processes intermittently advect blobs of relatively high {tilde over (c)} into the pore, which are deformed dynamically by the unstable flow as they advect. At successively higher Wi=11 to 18, the advection of {tilde over (c)} blobs into the pore and the deformation of them in transit increase in persistence and irregularitymirroring the intermittent transition to instability in the velocity field, but with a shift in the critical value to Wi.sub.c,S=7.4 (see
[0088] Recent work suggests that mixing associated with advective dispersion of a 3D porous medium can be understood similarly as a Batchelor mixing process at scales larger than the pore-size. Laminar chaotic advection of concentration gradients {tilde over (c)} drive spatial, rather than dynamic, stretching and folding of the solute stream interface, which grows in interfacial area exponentially in time with a rate .sub.mix,D.sup.1U.sub.s/l.sub.mix. Given this separation of scales between the stretching and folding of EI at the sub-pore scale and advective dispersion at the multi-pore scale, it is assumed that these two folding processes occur independently and can be superposed (see
[0089] Both mixing processes exhibit Batchelor mixing at their respective scales, for which the mixing rate is modeled by the number of successive folds added to transport lamellae n, which increase exponentially in timeexp (t/.sub.mix). Thus, superposition of both mixing modes leads to multiplicative folds nn.sub.Dn.sub.EI, and equivalently colligative rates .sub.mix.sup.1.sub.mix,D.sup.1+.sub.mix,EI.sup.1. This combined mixing rate then drives the collective expansion of a plume of concentration gradients {tilde over (c)}(see
[0090] One can estimated the macro-scale contribution of EI by averaging the pore-scale contribution over steady and unsteady pores, .sub.mix.sup.1.sub.EI
(Wi>Wi.sub.c)
(y<r.sub.0{square root over (xU/D.sub.*)})
.sub.V The conditional probabilities
indicate the joint probability that a pore is (i) above its onset of EI and (ii) within the plume of transport lamellae, such that velocity fluctuations manifest in solute concentration stretching and folding. Previous literature suggests Wig are not spatially-correlated and .sub.EI.sub.0.sup.1 is a property of the polymer solution independent of local pore geometry. These simplifications yield the expression .sub.mix,EI.sup.1.sub.EIf.sub.EIf.sub.P, where f.sub.EI(Wi) is the fraction of pores above the onset Wi.sub.c taken from the cumulative distribution function, and f.sub.P=V.sub.P/VPV is the fraction of the porous medium within the dispersion plume of transport lamellae, which grows by the combined action of dispersion and EI.
[0091] To map the growth of this {tilde over (c)} plume, one can compute the gradient of the solute concentration {tilde over ()}{tilde over (c)}=d.sub.P.sup.1 (.sub.x+.sub.y){tilde over (c)} at the macro-scale. Below the onset of EI, lamellae of high {tilde over ()}{tilde over (c)} are steady in time, passing through relatively few pores by laminar dispersion. Above the onset of EI in select pores at Wi.sub.c,min, these transport lamellae fluctuate in time, dispersing into a broader plume, which widens at successively higher Wi. The width of this plume of transport lamellae was characterized by tracking the position-weighted variance (x)=y.Math.
{tilde over ()}
.sub.t.sup.2
.sub.y. The width of this plume grows as (x)=D.sub.*{square root over (x)}, and from this fit one can measure D.sub.*, the effective dispersion coefficient for the transport lamellae. for the transport lamellae. This effective dispersion coefficient of transport lamellae is distinct from the actual dispersion coefficient of the solute itself D.sub..sub.mix.sup.1d.sub.P.sup.2, which could be measured from a single narrow injection source rather than the two co-flowing streams in
[0092] Rearranging the model for l.sub.mix shows good agreement with measured mixing rates (see
[0093] A multi-scale image of EI-enhanced mixing thus emerges. At low Wi the flow is laminar, and mixing proceeds by the steady dispersion of transport lamellae. Above Wi.sub.c,min, EI leads to velocity fluctuations within individual pores scattered throughout the porous medium. When an unstable pore intersects with the dispersion plume of transport lamellae, a chaotic pore-scale mixing processes akin to Batchelor-regime mixing stretches and folds concentration gradients, dynamically expanding the dispersion plume of transport lamellae. This dispersion is compounded by additional pores reaching their Wi.sub.c onset of EI. At Wi.sub.c,max, all pores are unstable and provide enhanced pore-scale mixing at rate .sub.EI.
Example 4Reaction Rates
[0094] Mixing enhancements associate with turbulence have been used for millennia to enhance chemical reaction rates, and quantitative control of this enhancement has been a mainstay of the chemical synthesis industry for well over a century. The disclosed technique to induce an elastic instability with dilute polymers has the potential to recapitulate these turbulent-like enhancements in chemical reaction rates within these confined geometries at arbitrarily low Re. To test this capability, a model reaction was developed with a fluorogenic reagent and product that allows direct visualization of the instantaneous reaction progress within our disordered porous medium.
[0095] The model chemical reaction is the reduction of a fluorescent dye SNARF from its phenolic form HSf to phenolate form Sf.sup.. In the presence of excess sodium hydroxide NaOH, the reversible reaction proceeds rapidly to the right with negligible back-reaction, making it effectively an irreversible transport-limited reaction:
HSf+OH.sup..fwdarw.Sf.sup.+H.sub.2O(2)
[0096] Under 488 nm excitation, the fluorophore has an emission peak shift from 586 nm to 636 nm, allowing direct visualization of the instantaneous concentrations of both the phenolic reactant and phenolate product within the disclosed 3D porous medium (see, e.g., Example 1). The phenolic reactant HSf in stream A and excess sodium hydroxide in stream B were coinjected at equal flow rates Q.sub.A=Q.sub.B, which mix and react to form the phenolate product downstream.
[0097] A thin band of the phenolate product Sf.sup. was observed at their interfaceindicating a reaction depth of 10 m due to the cross-diffusion and reaction of the two reagents before entering the porous medium. For the polymer-free solvent, the laminar flow results in a temporally-steady concentration field of reagents. As a result, the reaction proceeds only along relatively thin bands where the reagent streams are well-mixed by the laminar dispersion of the pore-space. In contrast, the polymer solution exhibits strong fluctuations in the reagent concentration fields due to the elastic instability, and a much higher concentration of the product Sf.sup. is produced across the width of the porous medium at earlier depths. This strong increase in product concentration suggests that the enhanced mixing associated with the elastic instability in accelerating the chemical reaction, producing stronger conversion of reactants into products at earlier times and shorter depths within a porous medium.
[0098] To quantify this acceleration of chemical reaction rate, the reaction progress can be computed as the fraction of reactant converted into product, X=[Sf.sup.]/[HSf].sub.0 from calibration curves.
[0099] To accurately calibrate for the moderate bleed-through and change in fluorescence intensity, a series of calibration standards were made with [HSf].sub.0=5 M at various buffered intermediate pH values. 1 mM Tris-base buffered against hydrochloric acid were used to obtain the full experimental range pH=7 to 10. At each pH, the reaction reaches an equilibrium defined by its pK.sub.b=log (K.sub.b): Kb=[HSf][OH.sup.]/[Sf.sup.].
[0100] Within the calibration experiment, stoichiometric conservation additionally imposes [HSf].sub.0=[HSf]+[Sf.sup.+], and [OH]=10.sup.pOH, since the solution is buffered. These calibration standards were imaged in an empty quartz capillary at the same image acquisition settings as done for various experiments, which give homogeneous images of different colors, depending on the pH. An error function was fit to the data give an estimate for the pK.sub.a=14pK.sub.b=8.7. The relative fluorescence intensity in each channel F.sub.C/F.sub.R can then be determined, as well as the total fluorescence intensity F.sub.C+F.sub.R, to the known equilibrium concentrations of [HSf] and [Sf.sup.] to produce a calibration standard for the reaction conversion X=[Sf.sup.]/[HSf].sub.0 as a function of the relative fluorescence intensity F.sub.C/F.sub.R.
[0101] One can average over time and space for each field of view at successive depths within the porous medium, and measure the growth in macro-scale reaction progress from X
.sub.y,t (x=0)0 at the inlet and
X
.sub.y,t (x.fwdarw.).fwdarw.1 as the reaction approaches completion near the outlet. See
X
.sub.(x)=1exp(x/(Ut.sub.rxn)), from which one can measure the effective reaction length within the continuously advected flow t.sub.rxn.sup.1. As expected, below the onset of EI, both the polymer solution and the polymer-free solvent have a low effective reaction rate t.sub.rxn.sup.10.2 min.sup.1, and a characteristic reaction length of l.sub.mix4d.sub.p. The polymer-free solvent exhibits slower reaction rates and an increased reaction length at successively larger Pe, consistent with the traditional trade-off between throughput and required reactor length. In contrast, above the onset of EI, the polymer solution exhibits a decrease in the required reactor length. Consistent with this hypothesis, the measured 5 enhancement in mixing rate from the passive solute experiments at similar conditions well-predicts the 4 acceleration of reaction rates for the model reaction.
[0102] The solute transport model can quantitatively predict this improvement in reaction performance. For a transport-limited chemical reaction, the mixing time dominates the macro-scale reaction time t.sub.rxn=t.sub.mix+t.sub.mol. The reaction length is then given by our modeled mixing rate, which is the summation of LCA and EI mixing rates:
[0103] where t.sub.d=d.sub.p.sup.2/ is a characteristic time of diffusion. The polymer-free solvent shows reduced reactor performance with increasing throughput Pe, providing a fit for t.sub.mol2 min (dashed line in
[0104] As disclosed herein, it will be understood that, in some embodiments, providing the first carrier fluid may include injecting the first carrier fluid and the second carrier fluid into the geometry of interest at predetermined operating flow conditions. In some embodiments,
[0105] Referring again to
[0106] In some embodiments, a control loop is utilized, where a sensor disposed in a flow path after the porous media, may be configured to determine the extent to which mixing (e.g., via an optical detector, measuring conductivity across electrodes, etc.), a reaction (e.g., via a pH meter, an optical detector, a chemical sensor, etc.), and/or a heat transfer (e.g., via a temperature sensor, etc.) has occurred. Based on the data from that sensor, circuitry (which may include a processor) may be configured to control a pump flow rate. The pump may adjust a flow rate of the polymer solution. The pump may adjust a flow rate of a carrier fluid. The pump may adjust a concentration of the polymer in the first carrier fluid.
[0107] The method may include estimating 201 or modeling some or all of the process.
[0108] The method may include estimating the improvement in the rate of mixing or reaction kinetics for a priori process design. The estimating process may include characterizing 202 the rheology of a modified carrier fluid comprising the first carrier fluid and the high molecular weight polymer using a shear rheometer to determine parameters including the shear-dependent normal stress, viscosity, and relaxation time. See, e.g., Example 2.
[0109] The estimating process may include determining 203 the shear-dependent Weissenberg number, based on the parameters, to estimate the onset of the elastic instability. For example, the various measurements may enable one to calculate one or more dimensionless quantities in the flow.
[0110] To characterize the role of polymer elasticity, a commonly-defined Weissenberg number Wi={dot over ()}.sub.I, is used, which compares the polymer relaxation time to the interstitial shear rate as a characteristic flow timescale. In the disclosed experiments, Wi ranges from 0.1 to 20 suggesting that viscoelastic flow instabilities likely arise in the flow. The use of Wi={dot over ()}.sub.I allows more ready graphical comparison with PeWi, in contrast with Peln(Wi.sub.I). Rheology details above allow trivial conversion between the two; in this work, Wi.sub.I ranges from 1 to 6.5, with an onset value Wi.sub.I,c,min2.6, consistent with previous work.
[0111] One can also characterize the role of inertia with the Reynolds number Re=Ud.sub.p/({dot over ()}.sub.I), which quantifies the ratio of inertial to viscous stresses for a fluid with density . In the disclosed experiments this quantity ranges from Re=210.sup.7 to 210.sup.5<<1, indicating that inertial effects are negligible and turbulence should not arise in any of the experiments.
[0112] The estimating process may include determining 204 a rate of dispersion and/or the dispersion-limited rate of reaction kinetics for the geometry of interest using a previously developed model. Such models are known in the art. See, e.g., Example 4.
[0113] The estimating process may include providing 205 an expected total elevated rate of mixing or reaction kinetics as a function of target operating conditions. As disclosed herein, this can be done in a variety of ways, for example, by using Equation (3).
[0114] In some embodiments, causing a flow rate and/or decrease in pressure may include selecting a target flow rate and/or pressure drop based on the expected total elevated rate of mixing or reaction kinetics expected total elevated rate of mixing or reaction kinetics. For example, one or more processors may, collectively, determine a more optimal operating condition, and may select an appropriate flow rate to achieve those operating conditions.
[0115] Especially for more complex porous media, such as soil, the various estimations may utilize certain factors to be taken into account. In some embodiments, determining a rate of dispersion and/or the dispersion-limited rate of reaction kinetics for the geometry of interest may include various substeps.
[0116] The substeps may include applying 207 one or more descriptors of a stratified porous medium and one or more descriptors of the polymer solution to an n-layer parallel resistor model for a flow of the polymer solution through the stratified porous medium, where n2, determining an onset condition of elastic turbulence in each layer and a nonlinear resistance to flow in each layer, and determining how the flow will partition across layers at a range of operating conditions based on the onset condition and the nonlinear resistance to flow. The descriptors of the stratified porous medium may include the number of strata, the permeability of each strata, or a combination thereof.
[0117] The substeps may include identifying 208 operating conditions that achieve a desired flow partitioning. The identified operating conditions may include a target rheology of the polymer solution.
[0118] The sub steps may include determining 206 one or more descriptors of a polymer solution, before identifying the operating conditions that achieve a desired flow partitioning. The descriptors of the polymer solution may include one or more rheological parameters.
[0119] The substeps may include repeating the steps of determining and applying in order to test different polymer solution rheologies before identifying the operating conditions that achieve the desired flow partitioning.
[0120] The substeps may include determining 209 a change to the polymer solution that is required to achieve the desired flow partitioning. The change to the polymer solution may include a change to one or more concentrations within the polymer solution, or the addition or removal of one or more high molecular weight polymers to or from the polymer solution.
Example 5Stratified Porous Media (Soil)
[0121] To investigate the spatial distribution of flow in a stratified porous medium, we use imaging at two different length scales (
[0122] Macro-Scale Experiments in a Hele-Shaw Assembly
[0123] To characterize the macro-scale partitioning of flow, an unconsolidated stratified porous medium in a Hele-Shaw assembly was fabricated. An open-faced rectangular cell was 3D printed with span-wise (y-z-direction) cross-sectional area A=3 cm0.4 cm and stream-wise (x-direction) length L=5 cm using a clear methacrylate-based resin (FLGPCL04, Formlabs Form3). To ensure an even distribution of flow at the boundaries, three inlets and outlets equally-spaced along the cross-section were used. The cell was filled with spherical borosilicate glass beads of distinct diameters arranged in parallel strata using a temporary partition, with bead diameters d.sub.p=1000 to 1400 m (Sigma Aldrich) and 212 to 255 m (Mo-Sci) for the higher-permeability coarse (subscript C) and lower-permeability fine (subscript F) strata, respectively. The strata have equal cross-sectional areas A.sub.CA.sub.FA/2 and thus their area ratio A.sub.C/A.sub.F1. Steel mesh with a 150 m pore size cutoff placed over the inlet and outlet tubing prevents the beads from exiting the cell. The beads were tamped down for 30 min to form a dense random packing with a porosity .sub.V0.4. The whole assembly was screwed shut with an overlying acrylic sheet cut to size, sandwiching a thin sheet of polydimethylsiloxane to provide a watertight seal.
[0124] For all macro-scale experiments, a Harvard Apparatus PHD 2000 syringe pump was used to first introduce the test fluideither the polymer solution or the polymer-free solvent, which acts as a Newtonian controlat a constant flow rate Q for at least the duration needed to fill the entire pore space volume t.sub.PV .sub.VAL/Q before imaging to ensure an equilibrated starting condition. The macro-scale scalar transport by the fluid was visualized by introducing a step change in the concentration of a dilute dye (0.1 wt. % green food coloring) and recording the infiltration of the dye front using a DSLR camera (Sony 6300). To track the progression of the dye as it is advected by the flow, the breakthrough curve halfway along the length of the medium (x=L/2) was determined by measuring the dye intensity C averaged across the entire medium cross-section, normalized by the difference in intensities of the final dye-saturated and initial dye-free medium, C and C, respectively: {tilde over (C)}(C
.sub.y
C.sub.0
.sub.y)/(
C.sub.f
.sub.y
C.sub.0
.sub.y) (see
[0125] Pore-Scale Experiments in Microfluidic Assemblies
[0126] To gain insight into the pore-scale physics, experiments in consolidated microfluidic assemblies were used. Spherical borosilicate glass beads (Mo-Sci) were packed in square quartz capillaries (A=3.2 mm3.2 mm; Vitrocom), densify them by tapping, and lightly sinter the beadsresulting in dense random packings again with .sub.V0.4. This protocol was used to fabricate three different microfluidic media: a homogeneous higher-permeability coarse medium (d.sub.p=300 to 355 m), a homogeneous lower-permeability fine medium (d.sub.p=125 to 155 m), and a stratified medium with parallel higher-permeability coarse and lower-permeability fine strata, each composed of the same beads used to make the homogeneous media, again with equal cross-section areas, 1. The fully-developed pressure drop P were measured across each medium using an Omega PX26 differential pressure transducer.
[0127] For all pore-scale experiments, before each experiment, the medium to be studied were first infiltrated with isopropyl alcohol (IPA) to prevent trapping of air bubbles and then displace the IPA by flushing with water. The water is then displaced with the miscible polymer solution, seeded with 5 ppm of fluorescent carboxylated polystyrene tracer particles (Invitrogen), D.sub.t=200 nm in diameter. This solution is injected into the medium at a constant volumetric flow rate Q using Harvard Apparatus syringe pumpsa PHD 2000 syringe pump for Q>1 mL/hr or a Pico Elite syringe pump for Q<1 mL/hrfor at least 3 hours to reach an equilibrated state before flow characterization. After each subsequent change in Q, the flow is given 1 hour to equilibrate before imaging. The flow in individual pores is monitored using a Nikon A1R+ laser scanning confocal fluorescence microscope with a 488 nm excitation laser and a 500-550 nm sensor detector; the tracer particles have excitation between 480 and 510 nm with an excitation peak at 505 nm, and emission between 505 and 540 nm with an emission peak at 515 nm. These particles are faithful tracers of the underlying flow field since the Pclet number Pe(Q/A)D.sub.t/D>10.sup.5>>1, where D=k.sub.BT/(3D.sub.t)=610.sup.3 m.sup.2/s is the Stokes-Einstein particle diffusivity. The flow was visualized using a 10 objective lens with the confocal resonant scanner, obtaining successive 8 m-thick optical slices at a z depth100s m within the medium. The imaging probed an x-y field of view 159 m159 m at 60 frames per second for pores with d.sub.p=125 to 155 m or 318 m318 m at 30 frames per second for pores with d.sub.p=300 to 355 m.
[0128] To monitor the flow in the different pores over time, an intermittent imaging protocol was used. Specifically, the flow was recorded in multiple pores chosen randomly throughout each medium (19 and 20 pores of the homogeneous coarse and fine media, respectively) for 2 s-long intervals every 4 min over the course of 1 h. For the experiments in homogeneous fine and stratified media, this protocol was complemented with continuous imaging in which the flow was monitored successively in 10 pores of the homogeneous fine medium for 5 min-long intervals each. For ease of visualization, the successive images thereby obtained were intensity-averaged over a time scale2.5 m/(Q/A), producing movies of the tracer particle pathlines that closely approximate the instantaneous flow streamlines.
[0129] Permeability Measurements
[0130] For each medium, we determine the permeability via Darcy's law using experiments with pure water. For the microfluidic assemblies, k.sub.C=79 m.sup.2 and k.sub.F=8.6 m.sup.2 were obtained for the homogeneous coarse and fine media, respectively. The permeability ratio between the two strata is then {tilde over (k)}k.sub.C/k.sub.F9. The measured permeability for the entire stratified porous medium is k=32 m.sup.2, in reasonable agreement with the prediction obtained by considering the strata as separated homogeneous media providing parallel resistance to flow, kk.sub.C+(1)k.sub.F44 m.sup.2.
[0131] The permeability of an isolated stratum in a stratified medium varies as d.sub.p.sup.2, similar to a homogeneous porous medium. Hence, for the Hele-Shaw assembly, the permeability of each stratum was estimated by scaling k.sub.C and k.sub.F with the differences in bead size. It was thereby estimated k440 m.sup.2 ({tilde over (k)}26) for the entire stratified medium, in reasonable agreement with the measured k=270 m.sup.2.
[0132] For both assemblies, a characteristic shear rate of the entire medium .sub.IQ/A.sub.Vk was defined as the ratio between the characteristic pore flow speed Q/(.sub.VA) and length scale k/.sub.V. This example explored the range {dot over ()}.sub.I0.2 to 26 s.sup.1.
[0133] Polymer Solution Rheology
[0134] The polymer solution is a Boger fluid comprised of dilute 300 ppm 18 MDa partially hydrolyzed polyacrylamide (HPAM) dissolved in a viscous aqueous solvent composed of 6 wt. % ultrapure milliPore water, 82.6 wt. % glycerol (Sigma Aldrich), 10.4 wt. % dimethylsulfoxide (Sigma Aldrich), and 1 wt. % NaCl. This solution is formulated to precisely match its refractive index to that of the glass beadsthus rendering each medium transparent when saturated. From intrinsic viscosity measurements the overlap concentration is c*0.77/[]=600300 ppm and the radius of gyration is R.sub.g220 nm, and therefore, the experiments use a dilute polymer solution at 0.5 times the overlap concentration. The shear stress (.sub.I)=A.sub.s.sup..sup.
[0135] These measurements enable calculation of the characteristic interstitial Weissenberg number, which characterizes the role of polymer elasticity in the flow by comparing the magnitude of elastic and viscous stresses. Here, Wi.sub.IN.sub.1(.sub.I)/(2(.sub.I)) was used. In these examples this quantity exceeds unity, ranging from 1 to 5.5, suggesting that viscoelastic flow instabilities arise in the flow, which is directly verified using flow visualization. The role of inertia is characterized with the Reynolds number Re=Ud.sub.p/(I), which quantifies the ratio of inertial to viscous stresses for a fluid with density . In these examples this quantity ranges from Re=210.sup.7 to 210.sup.5<<1, indicating that inertial effects are negligible.
[0136] Polymer Solution Homogenizes Flow Above a Threshold Weissenberg Number, Coinciding with the Onset of Elastic Turbulence
[0137] The stratified Hele-Shaw assembly was used to characterize the uneven partitioning of flow between strata at the macro-scale. First, a small flow rate Q=3 mL/hr was imposed, corresponding to Wi.sub.I=1.4below the onset of elastic turbulence at for homogeneous media. As is the case with Newtonian fluids, preferential flow was observed through the coarse stratum, indicated by the infiltrating dye front. Referring to
[0138] To shed light on the underlying physics, the continuous imaging protocol can be used to directly image the flow at the pore scale within the stratified microfluidic assembly. At the intermediate Wi.sub.I=2.7at which the flow homogenization is optimizedall pores observed in the fine stratum exhibit laminar flow that is steady over time. By contrast, 20% of the pores observed in the coarse stratum exhibit strong spatial and temporal fluctuations in the flow. The fluid streamlines continually cross and vary over time, indicating the emergence of an elastic instability.
[0139] At the even larger Wi.sub.I=3.3at which the improvement in flow homogenization is weakera larger fraction of pores in both strata exhibit unstable flow. These results thus suggest that macroscopic flow homogenization is linked to the onset of elastic turbulence in the coarse stratum at sufficiently large Wi.sub.I, but is mitigated by the additional onset of elastic turbulence in the fine stratum at even larger Wi.sub.I.
[0140] Flow Fluctuations Generated by Elastic Turbulence Lead to an Increase in the Apparent Viscosity
[0141] To quantitatively understand the link between pore-scale differences in this flow instability and macro-scale differences in superficial velocity between strata, the resistance to flow in the distinct strata at different Wi.sub.I was considered. In particular, the strata were modeled as parallel fluidic resistorsthat is, each stratum was treated as a homogeneous porous medium (e.g., coarse C or fine F), with the two hydraulically connected only at the inlet and outlet with fully-developed flow in each. Because the time-averaged pressure drop P
.sub.t is equal across both strata, the imposed constant volumetric flow rate Q must partition into the coarse and fine strata with flow rates Q.sub.C and Q.sub.F, respectively, in proportion to their individual flow resistances via Darcy's law:
[0142] Macro-scale pressure drop measurements were combined with pore-scale flow visualization to determine and validate a model for the .sub.app,i of each stratum in isolation. This model was then used to deduce the apparent viscosity and uneven partitioning of flow within a stratified medium. To do so, the time-averaged pressure drop P
.sub.t was measured at different volumetric flow rates Q across each microfluidic assembly. Darcy's law was used to determine the corresponding .sub.app, which was plotted as a function of Wi.sub.I in
[0143] At small Wi.sub.I<2.6, the flow is laminar in all pores. Above the threshold Wi.sub.C=2.6, the flow in some pores becomes unstable, exhibiting strong spatiotemporal fluctuations. At progressively larger Wi.sub.I, an increasing fraction of the pores becomes unstable. To directly compute the added viscous dissipation arising from these flow fluctuations, the instantaneous 2D velocities u were measure using particle image velocimetry (PIV). Subtracting off the temporal mean in each pixel yields the velocity fluctuation u=uu
.sub.t, from which the fluctuating component of the strain rate tensor s=(u+u.sup.T)/2 were computed. The rate of added viscous dissipation per unit volume arising from these flow fluctuations is then given directly by
.sub.t=
s: s
.sub.t, which can be estimated from the measured 2D velocity field. As anticipated, the overall rate of added dissipation per unit volume
.sub.t,V determined by averaging
.sub.t across all imaged pores increases with Wi.sub.I above the threshold Wi.sub.C=2.6 as a greater fraction of pores becomes unstable. Next, this procedure is repeated in the homogeneous fine medium. Intriguingly, the overall rate of added dissipation per unit volume
.sub.t,V does not significantly vary between media. Additionally measuring
.sub.t,V using the continuous imaging protocol in the homogeneous fine medium further corroborates this agreement. It is speculated that this collapse reflects that flow fluctuations do not have a characteristic length scale.
[0144] The data indicate that, for the examples disclosed here, differences in grain size between homogeneous porous media are well-captured by Wi.sub.I. All the data is therefore fit by the single empirical relationship .sub.t,V=A.sub.x(Wi.sub.I/Wi.sub.c1).sup..sup.
[0145] The pore-scale flow fluctuations generated by elastic turbulence are quantitatively linked to .sub.app (Wi.sub.I). The power density balance for viscous-dominated flow relates the rate of work done by the fluid pressure P to the rate of viscous energy dissipation per unit volume: .Math.Pu=: u, where and u are the stress and velocity gradient tensors, respectively. Averaging this equation over time t and the entire volume V of a given porous medium, and decomposing the velocity field into the sum of a base temporal mean and an additional component due to velocity fluctuations, then yields:
[0146] The first term on the right-hand side of Eq. 5 represents Darcy's law for the base temporal mean of the flow. The second term reflects the added viscous dissipation by the solvent induced by the unstable flow fluctuations. The final term represents additional contributions arising from the full dependence of stress i on polymer strain history in 3D, which is currently inaccessible in the disclosed experiments. However, previous measurements in the homogeneous course medium indicate that this final term is relatively small for the range of Wi.sub.I considered, because the flow is quasi-steady and polymers do not accumulate appreciable Hencky strain over a duration of one polymer relaxation time . Therefore, for simplicity, one can consider just the first two terms, which yields the solid line in
[0147] Parallel-Resistor Model Recapitulates Experimental Measurements of Apparent Viscosity and Uneven Flow Partitioning
[0148] The model for the apparent viscosity .sub.app,i (Wi.sub.I) was incorporated in the parallel-resistor model of a stratified medium described previously. Specifically, for a given imposed total flow rate Q, which corresponds to a given Wi.sub.I, equations 4 and 5 were numerically solved (neglecting the last term) along with mass conservation (Q=Q.sub.F+Q.sub.C) to obtain the apparent viscosity .sub.app (Wi.sub.I) for the entire stratified system.
[0149] Geometry-Dependence of Flow Homogenization
[0150] How do the onset of and extent of homogenization imparted by elastic turbulence depend on the geometric characteristics of a stratified porous medium? To address the question of how the onset of and extent of homogenization imparted by elastic turbulence depend on the geometric characteristics of a stratified porous medium, one can use the disclosed model to probe how the overall apparent viscosity .sub.app (Wi.sub.I) and the flow velocity ratio .sub.F/.sub.C(Wi.sub.I) depend on {tilde over (k)} and .
[0151] Despite the structural heterogeneity and uneven partitioning of the flow in a stratified medium, .sub.app (Wi.sub.I) is not strongly sensitive to stratification; instead, it follows a similar trend to that of a homogeneous medium ({tilde over (k)}=1). The model further supports this finding; with increasing {tilde over (k)} (fixing =1), the profile of .sub.app(Wi.sub.I) shifts ever so slightly to smaller Wi.sub.I, eventually converging to the same final profile for {tilde over (k)}>>100. However, the onset of elastic turbulence in the different strata does vary with increasing {tilde over (k)}: Wi.sub.c,C correspondingly shifts to slightly smaller Wi.sub.I, while Wi.sub.c,F progressively shifts to larger Wi.sub.I, reflecting the increasingly uneven partitioning of the flow imparted by increasing permeability differences. As a result, the strength of the flow homogenization generated by elastic turbulence, as well as the window of Wi.sub.I at which it occurs, increases with {tilde over (k)} (see
[0152] The results can be summarized by plotting both quantities as a function of {tilde over (k)}. Again, both increase until {tilde over (k)}400. For even larger {tilde over (k)}, Wi.sup.peak plateaus at 3.7, while (.sub.F/.sub.C).sup.peak peaks at 4.4 and continues to decrease. This behavior reflects the non-monotonic nature of the model for .sub.app,i (Wi.sub.I); at such large permeability ratios, the coarse stratum reaches its maximal value of .sub.app,C at Wi.sub.I<Wi.sub.c,F, reducing the extent of flow redirection to the fine stratum generated by elastic turbulence in the coarse stratum. These physics are also reflected in the values of Wi.sup.peak and Wi.sub.c,F; while the two match for small {tilde over (k)}, Wi.sup.peak becomes noticeably smaller than Wi.sub.c,F for {tilde over (k)} greater than about 400.
[0153] Similar results arise with varying (fixing {tilde over (k)}=9). Here, <1 and >1 describe the case in which a greater fraction of the medium cross-section is occupied by the fine or coarse stratum, respectively; the limits of .fwdarw.0 and .fwdarw. therefore represent a non-stratified homogeneous medium. While stratification again does not strongly alter .sub.app (Wi.sub.I), it is found that Wi.sub.c,C, Wi.sub.c,F, and Wi.sup.peak increase with . Furthermore, (.sub.F/.sub.C).sup.peak does not depend on , since the superficial velocity incorporates cross-sectional area by definition. Taken together, these results provide quantitative guidelines by which the macroscopic flow resistance, as well as the onset and extent of flow homogenization, can be predicted for a porous medium with two parallel strata of a given geometry.
[0154] Extending the Model to Porous Media with Even More Strata
[0155] As a final demonstration of the utility of this approach, one can extend it to the case of a porous medium with n parallel strata, each indexed by i. To do so, one can again maintain the same pressure drop across all the different strata (Eq. 4), with the apparent viscosity .sub.app,i in each given by Eq. 5, and numerically solve these n1 equations constrained by mass conservation, Q=.sup.n Q.sub.i.
[0156] Various modifications may be made to the systems, methods, apparatus, mechanisms, techniques and portions thereof described herein with respect to the various figures, such modifications being contemplated as being within the scope of the invention. For example, while a specific order of steps or arrangement of functional elements is presented in the various embodiments described herein, various other orders/arrangements of steps or functional elements may be utilized within the context of the various embodiments. Further, while modifications to embodiments may be discussed individually, various embodiments may use multiple modifications contemporaneously or in sequence, compound modifications and the like.
[0157] Although various embodiments which incorporate the teachings of the present invention have been shown and described in detail herein, those skilled in the art can readily devise many other varied embodiments that still incorporate these teachings. Thus, while the foregoing is directed to various embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. As such, the appropriate scope of the invention is to be determined according to the claims.