Nanostructured polyelectrolytes for ion-selective membranes
20200078736 ยท 2020-03-12
Inventors
- Leo J. Small (Albuquerque, NM)
- Stephen Percival (Albuquerque, NM, US)
- Erik David Spoerke (Albuquerque, NM)
Cpc classification
C08J5/2256
CHEMISTRY; METALLURGY
B01D2325/14
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
C08J2433/02
CHEMISTRY; METALLURGY
B01D69/125
PERFORMING OPERATIONS; TRANSPORTING
B01D71/401
PERFORMING OPERATIONS; TRANSPORTING
B01J43/00
PERFORMING OPERATIONS; TRANSPORTING
C08J2369/00
CHEMISTRY; METALLURGY
B01D61/461
PERFORMING OPERATIONS; TRANSPORTING
B01D61/445
PERFORMING OPERATIONS; TRANSPORTING
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
B01D2325/16
PERFORMING OPERATIONS; TRANSPORTING
C08J7/042
CHEMISTRY; METALLURGY
C08J3/245
CHEMISTRY; METALLURGY
C08J2333/02
CHEMISTRY; METALLURGY
International classification
B01D71/40
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
C08J3/24
CHEMISTRY; METALLURGY
B01J43/00
PERFORMING OPERATIONS; TRANSPORTING
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Nanostructured polyelectrolyte bilayers deposited by Layer-by-Layer deposition on nanoporous membranes can be selectively crosslinked to modify the polyelectrolyte charge density and control ionic selectivity independent of ionic conductivity. For example, the polyelectrolyte bilayer can comprise a cationic polymer layer, such as poly(ethyleneimine), and an anionic polymer layer, such as poly(acrylic acid). Increasing the number of bilayers increases the cation selectivity when the poly(ethyleneimine) layer is crosslinked with glutaraldehyde. Crosslinking the membranes also increases the chemical and mechanical strength of the polyelectrolyte films. This controllable and inexpensive method can be used to create ion-selective and mechanically robust membranes on porous supports for a wide range of applications.
Claims
1. A method to fabricate an ion-selective membrane, comprising the steps of: providing a nanoporous membrane; and layer-by-layer depositing at least one polyelectrolyte bilayer on at least one side of the nanoporous membrane, wherein the polyelectrolyte bilayer comprises a cationic polymer layer and an anionic polymer layer.
3. The method of claim 1, further comprising crosslinking or charge-neutralizing the cationic polymer, thereby decreasing a cationic fixed charge in the polyelectrolyte bilayer.
4. The method of claim 1, further comprising crosslinking or charge-neutralizing the anionic polymer, thereby decreasing an anionic fixed charge in the polyelectrolyte bilayer.
5. The method of claim 1, further comprising crosslinking the cationic polymer with the anionic polymer, thereby decreasing both a cationic fixed charge and an anionic fixed charge in the polyelectrolyte bilayer.
6. The method of claim 1, wherein the cationic polymer comprises an amine group.
7. The method of claim 6, wherein the amine group comprises a primary or quaternary amine group.
8. The method of claim 6, further comprising crosslinking the amine groups of the cationic polymer with an amine-reactive crosslinker to form amine-to-amine bonds.
9. The method of claim 1, wherein the anionic polymer comprises a carboxylic acid group or sulfonate group.
10. The method of claim 9, further comprising charge-neutralizing the carboxylic acid groups of the anionic polymer with carboxylate-reactive agent.
11. The method of claim 1, wherein the cationic polymer comprises an amine group and the anionic polymer comprises a carboxylic acid group.
12. The method of claim 11, further comprising crosslinking the amine groups of the cationic polymer with the carboxylic acid groups of the anionic polymer to form amide bonds.
13. The method of claim 12, wherein the amine groups of the cationic polymer are crosslinked with the carboxylic acid groups of the anionic polymer with a carbodiimide crosslinker.
14. The method of claim 11, wherein cationic polymer comprises poly(ethyleneimine) and the anionic polymer comprises poly(acrylic acid).
15. The method of claim 14, further comprising crosslinking the amine groups of the poly(ethyleneimine), thereby decreasing a cationic fixed charge in the polyelectrolyte bilayer.
16. The method of claim 15, wherein the poly(ethyleneimine) is crosslinked with glutaraldehyde.
17. The method of claim 14, further comprising crosslinking amine groups of the poly(ethyleneimine) with carboxylic acid groups of the poly(acrylic acid).
18. The method of claim 17, wherein the poly(ethyleneimine) and the poly(acrylic acid) are crosslinked with N-(3-dimethylaminopropyl)-N-ethylcarbodimide hydrochloride.
19. The method of claim 1, where the at least polyelectrolyte bilayer comprises at least three polyelectrolyte bilayers.
20. The method of claim 1, wherein the layer-by-layer depositing step comprises sequential dip coating of the cationic polymer layer and the anionic polymer layer.
21. The method of claim 1, wherein the cationic polymer or anionic polymer or both further comprises at least one biomolecule.
22. The method of claim 21, wherein the at least one biomolecule comprises an amino acid or peptide.
23. An ion-selective membrane comprising a nanoporous membrane and at least one polyelectrolyte bilayer layer-by-layer deposited on at least one side of the nanoporous membrane, wherein the polyelectrolyte bilayer comprises a cationic polymer layer and an anionic polymer layer.
24. An electrodialysis cell, comprising: a positively charged anode, a negatively charged cathode, an electrolyte comprising anions and cations therebetween, at least one cation exchange membrane between the anode and cathode that prevents the anions in the electrolyte from migrating toward the positively charged anode, and at least one anion exchange membrane between the anode and cathode that prevents the cations in the electrolyte from migrating toward the negatively charged cathode, wherein at least one of the cation exchange membrane or anion exchange membrane comprises an ion-selective membrane, wherein the ion-selective membrane comprises a nanoporous membrane and at least one polyelectrolyte bilayer layer-by-layer deposited on at least one side of the nanoporous membrane, wherein the polyelectrolyte bilayer comprises a cationic polymer layer and an anionic polymer layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The detailed description will refer to the following drawings, wherein like elements are referred to by like numbers.
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DETAILED DESCRIPTION OF THE INVENTION
[0015] For large scale applications, such as water purification or chemical separation, inexpensive membrane manufacturing methods are needed. See M. A. Shannon et al., Nature 452, 301 (2008); and J. Noack et al., Ang. Chem. Int. Ed. 54, 9776 (2015). According to the present invention, Layer-by-Layer deposition (LbL) of polyelectrolytes provides such a low-cost solution. LbL deposition is a bottom up approach that has been used to create a range of functional materials, including polymer/clay fire retardant coatings, nanoparticle electrocatalysts, and Metal-Organic Frameworks (MOFs). See K. Holder et al., J. Mater. Sci. 52, 12923 (2017); T. Guin et al., Adv. Mater. Interfaces 2, 1500214 (2015); C. Han et al., Langmuir 32, 8783 (2016); M. Yaqub et al., ACS Appl. Mater. Interfaces 7, 1046 (2015); D. Y. Lee et al., RSC Adv. 4, 12037 (2014); E. D. Spoerke et al., J. Phys. Chem. C 121, 4816 (2017); and A. L. Robinson et al., Anal. Chem. 84, 7043 (2012). Polyelectrolytes are polymers whose repeating units comprise an electrolyte group, either a cationic group or an anionic group. In its simplest form, the invention comprises a polyelectrolyte consisting of an anionic polymer layer and a cationic polymer layer which are sequentially deposited on a substrate, forming one bilayer (BL). Additional BLs can be built up by LbL deposition to provide polyelectrolyte multilayers. Solutions of inexpensive polymers can be used and substrates can be simply LbL dip coated to form the polyelectrolyte films. See D. A. Hagen et al., ACS Macro Lett. 3, 663 (2014); and C. Cho et al., Macromolecules 48, 5723 (2015). During each dip a small amount of polyelectrolyte is adsorbed and the surface charge is reversed, allowing the gradual and controlled build-up of electrostatically bonded films of polycation-polyanion bilayers.
[0016] A variety of substrates have been used for polyelectrolyte fabrication, including anodic alumina, mesoporous silica, inverse opal structures, quartz nanopipettes, and ion-tracked polymeric membranes, among others. See M. Raoufi et al., Langmuir 28, 10091 (2012); T. D. Lazzara et al., ACS Nano 4, 3909 (2010); A. Brunsen et al., Langmuir 27, 4328 (2011); S. J. Yeo et al., ACS Appl. Mater. Interfaces 4, 2107 (2012); P. Actis et al., Langmuir 27, 6528 (2011); M. Ali et al., J. Amer. Chem. Soc. 132, 8338 (2010); J. A. Armstrong et al., Langmuir 29, 10287 (2013); H. Chen et al., Chem. Mater. 18, 4875 (2006); H. Alem et al., Macromolecules 40, 3366 (2007); Y. Zao et al., Langmuir 33, 3484 (2017); and C. J. Roy et al., Langmuir 26, 3350 (2010). For example, ion-tracked polycarbonate or polyester substrates (e.g., polyethylene terephthalate) can conveniently be used with the invention. Indeed, almost any nanoporous substrate that has a surface charge and won't dissolve in the electrolyte can be used with the invention, including non-woven or dry-stretch type membranes, cellulose, acetates, polyesters, polyamides, and metals. The intrinsic surface charge found on most substrates allows for direct dip coating without extensive surface preparation, though some groups have specially prepared surfaces, often amine-terminated. See M. Raoufi et al., Langmuir 28, 10091 (2012); H. Chen et al., Chem. Mater. 18, 4875 (2006); M. Ali et al., Nanotechnology 19, 085713 (2008); and V. VanDelinder et al., ACS Appl. Mater. Inter. 7, 5643 (2015). As BLs are added to a planar surface, film thickness can grow exponentially or linearly depending on deposition conditions. See W. Yuan and C. M. Li, Chem. Commun. 46, 9161 (2010); D. A. Hagen et al., ACS Macro Lett. 3, 663 (2014); and Y.-H. Yang et al., Macromolecules 44, 1450 (2011). Polyelectrolyte film growth on a nanoporous surface, however, is more complex, with formation of a dense gel in the nanopore governed by pore size, ionic strength, and the specific chemistry and molecular weight polymer used. See H. Alem et al., Macromolecules 40, 3366 (2007); C. J. Roy et al., Langmuir 26, 3350 (2010); and J.-M. Y. Carrillo and A. V. Dobrynin, Langmuir 28, 1531 (2012).
[0017] Commonly, polymers containing either amines or sulfonate groups are used as cooperative elements to form the self-assembled polyelectrolyte BLs. See M. Raoufi et al., Langmuir 28, 10091 (2012); M. Ali et al., J. Amer. Chem. Soc. 132, 8338 (2010); J. A. Armstrong et al., Langmuir 29, 10287 (2013); J. P. DeRocher et al., Macromolecules 43, 2430 (2010); and M. V. Kiryukhin et al., Langmuir 27, 8430 (2010). The positive charge of the amine complemented by the negative charge of the sulfonate enables LbL assembly via electrostatic and hydrogen bonding attractions. Less commonly used are anionic polymers containing carboxylic acids. See P. Actis et al., Langmuir 27, 6528 (2011); W. Yuan and C. M. Li, Chem. Commun. 46, 9161 (2010); and M. V. Kiryukhin et al., Langmuir 27, 8430 (2010).
[0018] The present invention not only exploits the electrostatic interactions of polyelectrolyte bilayers to facilitate the LbL assembly, but also takes advantage of the fact that these moieties can be chemically crosslinked or charge-neutralized to modify the properties and functionalities of the polyelectrolyte coatings. Crosslinkers comprise at least two reactive groups (e.g., bifunctional), which target and form chemical bonds with common functional groups found on polyelectrolytes. For example, carboxylic acids present opportunities for a range of crosslinking options, including carboxylic acid-amine coupling to form amide bonds, or amine-to-amine crosslinking. For example, carboxylic acids can be crosslinked to amines using carbodiimide crosslinkers to form amide bonds. A variety of amine-reactive crosslinkers can be used to form amine-to-amine crosslinks, including homo- and hetero-, bifunctional- and trifunctional-crosslinking agents. Further, carboxylate-reactive agents, such as diazoalkanes, diazoacetyl, carbonyldiimidizole, and carbodiimides can be reacted with carboxylates to form neutral complexes. These crosslinking and charge-neutralizing chemistries can influence both the ionic selectivity and ionic conductivity through nanoporous membranes, enabling further refinement of ionic transport properties for targeted applications.
[0019] However, the invention is not limited to cationic polymers comprising primary amines and anionic polymers comprising carboxylic acids. For example, cationic polymers comprising other amine-functional groups, such as quaternary amines, and anionic polymers comprising sulfonate groups can also be used. Polyelectrolytes soluble in both water and organic solvents can be used.
[0020] Many biological molecules are polyelectrolytes. Therefore, for some applications, small biomolecules such as amino acids or peptides can be added to either or both of the cationic polymer and/or anionic polymer during LbL assembly. These include, but are not limited to, the 20 naturally occurring amino acids, amines, carboxylic acids, phenyl groups, hydroxyls, thiols, alkyls, and ethylene oxides. These biomolecules can be crosslinked using known bioconjugation strategies.
Example: LbL Deposition of Bilayer PAA and PEI Polyelectrolytes
[0021] As an example of the invention, LbL deposition was used to create nanoporous polymer membranes coated with bilayer polyelectrolytes of poly(acrylic acid) (PAA) and poly(ethyleneimine) (PEI). Below is described the polyelectrolyte film assembly and how ionic selectivity, ionic conductivity, and mechanical integrity can be further tuned by the choice of crosslinking agent and the influence it has on overall charge in the polyelectrolyte film.
[0022] The LbL deposition of the polyelectrolyte thin films was accomplished by dip coating a nanoporous polycarbonate (PC) membrane in aqueous solutions containing the dissolved polymer constituents.
[0023] As an example of the membrane fabrication process, track-etched nanoporous PC support membranes (0.05 m pore, 90 mm, Sterlitech Corporation) were first treated to remove a thin unwanted polyvinyl pyrrolidone (PVP) layer. The membranes were then etched in a 4.5 M sodium hydroxide (NaOH) solution for 5 minutes, followed by rinsing in deionized (DI) water (18.2 M*cm). The membranes were then treated with UV-ozone for 10 minutes on each side. Immediately thereafter, the membranes were immersed in a 0.1 wt % PEI (branched, average M.sub.w=25,000) solution (pH=10.4) for 5 minutes, rinsed in DI water, and then immersed in a 0.2 wt % PAA (average M.sub.w=100,000) solution (pH=3.2) for 5 minutes. This process constituted the 1.sup.st bi-layer (BL) of the LbL assembly process. Additional BLs were then assembled by sequentially dipping in the polymer solutions for only 1 minute each. The self-assembled polyelectrolyte BLs were then tested as made or crosslinked with either GA or EDC. The GA crosslinked membranes were immersed in a 25% GA in water solution for 12 hours (overnight) and then washed with copious amounts of DI water. The EDC crosslinked membranes were immersed in a 100 mM EDC solution in water for 12 hours (overnight) and then washed with copious amounts of DI water. From these 90 mm diameter membranes (64 cm.sup.2 in area), daughter membranes 20 mm in diameter were punched out for all subsequent testing.
[0024] FTIR absorbance was used to verify deposition of the polyelectrolyte layers and the efficacy of crosslinking. FTIR spectra were recorded for all samples, as made and after crosslinking, and are plotted in
[0025] The degree of crosslinking can be observed from the FTIR spectra. In
[0026]
[0027] If any pores are not coated with polyelectrolyte the resulting properties of the membrane will be affected. As such a uniform coating of polyelectrolyte is important for improving the membrane's ionic selectivity and was only achieved using both crosslinking and film thicknesses of at least 3BL. Plan view and cross-sectional SEM images were taken to determine relative uniformity and thickness of the self-assembled polymers layers.
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[0029] To gain further understanding of the self-assembled polyelectrolyte coating structure and thickness, cross-sectional analysis was performed.
[0030] Additional cross-sectional SEM images of a coated membrane are shown in
[0031] To investigate how the resulting conductivity of the membranes is impacted by the coating, the total resistance of stacks of membranes cut from the same mother membrane was measured. Membrane conductivity was evaluated using a previously described procedure wherein stacks of membranes are sequentially measured using electrochemical impedance spectroscopy (EIS). See N. S. Hudak et al., J. Electrochem. Soc. 162, A2188 (2015).
[0032] Ionic selectivity measurements were performed following a potentiometric method described in depth elsewhere. See L. J. Small et al., Nanoscale 7, 16909 (2015). The influence of the polyelectrolyte layers on the ionic selectivity was determined from the resulting transmembrane voltage. This transmembrane voltage arises when two different concentrations NaCl solutions are placed on opposite sides of the membrane and the diffusion of one type of ion is limited with respect to the other. The plots are linear with a positive slope, indicating a preferred cationic selective transport. The slope of the lines can be used to calculate the ion transference capability, or transference numbers. The membrane voltage, V.sub.m, for a 1:1 monovalent salt can be described by a modified version of the Nernst equation shown in equation 1.
where a.sub.right and a.sub.left are the activities of the NaCl salt solutions placed in the right and left side of the U-cell used to measure the transmembrane voltage. See C. R. Martin et al., Adv. Mater. 13, 1351 (2001); and L. J. Small et al., Nanoscale 7, 16909 (2015). The NaCl concentrations were converted to activities using the well documented activity coefficients. See CRC Handbook of Chemistry and Physics, 86th ed.; Lide, D. R., Ed.; CRC Press: Boca Raton, Fla., 2005. The cation and anion transference numbers, t.sub.+ and t.sub., can have values between 0 and 1 and relate the membrane's ability to selectively transport either cations or anions. A perfectly cation selective membrane would have a t.sub.+=1 and t.sub.=0, while for a perfectly anion selective membrane t.sub.+=0 and t.sub.=1. Therefore, t.sub.+=1 and t.sub.=0 would yield a slope of 0.059 V, while t.sub.+=t.sub.=0.5 (t.sub.++t.sub.=1, by definition) would yield a slope of 0, meaning the membrane has no ionic selectivity at all, since both cations and anions could diffuse through the membrane with equal currents. Negative slope would indicate anion selectivity.
[0033] All the membranes tested turned out to be selective for cationic transport, but the number of deposited BLs and crosslinking type clearly influence the magnitude of the selectivity.
[0034] When comparing the membrane crosslinking types, there is an obvious increase in selective cation transport for the GA crosslinked membranes. This is expected since the glutaraldehyde crosslinking chemistry selectively reacts with primary amines of the PEI polymer layers and does not react with the carboxylic acid groups of the PAA. This shifts the net fixed charge of the polyelectrolyte more negatively, increasing the preference for cations diffusing through the polyelectrolyte. Further evidence of this is seen by comparing the selectivity of the 3BL EDC crosslinked membranes and the as made 3 BL not crosslinked membranes. The selectivity of these membranes is nearly identical, which is rationalized by the fact the EDC crosslinks a primary amine and carboxylic acid, causing no net change in the charge of the polyelectrolyte.
[0035] The present invention has been described as nanostructured polyelectrolytes for ion-selective membranes. It will be understood that the above description is merely illustrative of the applications of the principles of the present invention, the scope of which is to be determined by the claims viewed in light of the specification. Other variants and modifications of the invention will be apparent to those of skill in the art.
TABLE-US-00001 TABLE 1 Calculated polyelectrolyte membrane transference membrane cation transference numbers taken from the slope of the membrane potential curves in FIG. 8A. The number of samples tested for each membrane is 4. membrane slope of line (t.sub.+ t.sub.)/% t.sub.+/% bare PC 28.7 0.527 48.5 0.89 74.3 0.44 1BL GA 27.1 0.341 45.9 0.57 72.9 0.28 3BL GA 29.8 1.30 50.4 2.22 75.2 1.10 5BL GA 36.5 0.827 61.8 1.40 80.9 0.70 3BL EDC 23.5 1.19 39.7 2.01 69.9 1.01 3BL not 23.9 1.74 48.7 2.94 70.2 1.47 crosslinked