Device for rotation angle detection
10578420 ยท 2020-03-03
Assignee
Inventors
Cpc classification
G01D5/145
PHYSICS
International classification
Abstract
A rotation angle detection system comprises a magnet arranged to rotate around a rotation axis. A first magnetic detection circuit defines a first surface provided with a first and second pairs of magnetic detection elements. A signal processing unit is configured to output a signal representative of a rotation angle of the magnet based on outputs of the first and second pair of magnetic detection elements. A second magnetic detection circuit is provided with another first and second pairs of magnetic detection elements. The signal processing unit is configured to output a redundant signal corresponding to a rotation angle of the magnet based on outputs of the other first pair of magnetic detection elements and the other second pair of magnetic detection elements.
Claims
1. A rotation angle detection system comprising: a magnet arranged to rotate around a rotation axis, and a first magnetic detection circuit defining a first surface provided with a first pair of magnetic detection elements arranged to be in combination sensitive to a first magnetic field in circumferential direction to said first surface and to a second magnetic field in normal direction to said first surface and arranged away from said rotation axis, and configured to detect magnetic flux of said magnet, and a second pair of magnetic detection elements arranged to be in combination sensitive to said first magnetic field in circumferential direction to said first surface and to said second magnetic field in normal direction to said first surface and a signal processing unit configured to output a signal representative of a rotation angle of said magnet based on outputs of said first pair of magnetic detection elements and said second pair of magnetic detection elements, and a second magnetic detection circuit provided with another first pair of magnetic detection elements arranged to be in combination sensitive to said first magnetic field in circumferential direction to said first surface and to said second magnetic field in normal direction to said first surface and arranged away from said rotation axis, and configured to detect magnetic flux of said magnet, and another second pair of magnetic detection elements arranged to be in combination sensitive to said first magnetic field in circumferential direction to said first surface and to said second magnetic field in normal direction to said first surface, said second magnetic detection circuit being on a same plane as said first magnetic detection circuit and arranged at a same distance as said first magnetic detection circuit from said rotation axis of said magnet, said signal processing unit configured to output a redundant signal corresponding to a rotation angle of said magnet based on outputs of said other first pair of magnetic detection elements and said other second pair of magnetic detection elements.
2. The rotation angle detection system as in claim 1, wherein said signal processing unit is arranged to determine a first magnetic flux density difference in said normal direction and a second magnetic flux density difference in said circumferential direction, from outputs of said first pair of magnetic detection elements and said second pair of magnetic detection elements, and arranged to output a signal representative of said rotation angle of said magnet based on said first magnetic flux density difference and said second magnetic flux density difference.
3. The rotation angle detection system as in claim 2, wherein said signal processing unit is arranged to determine a maximum value of an amplitude of said first magnetic flux density difference and a maximum value of an amplitude of said second magnetic flux density difference based on a rate of change in amplitude of said first and said second magnetic flux density difference, and arranged to normalize said amplitudes of said first and said second magnetic flux density difference in accordance with said maximum values of said amplitude of said first and said second magnetic flux density difference.
4. The rotation angle detection system as in claim 1, wherein said first pair of magnetic detection elements is replaced by a first set of two pairs of magnetic detection elements and said second pair by a second set of two pairs of magnetic detection elements.
5. The rotation angle detection system as in claim 4, wherein said signal processing unit is arranged to determine a third magnetic flux density difference in a radial direction of said rotation and a second magnetic flux density difference in said circumferential direction of said rotation, from outputs of said first set of two pairs of magnetic detection elements and said second set of two pairs of magnetic detection elements, and to output a signal representative of said rotation angle of said magnet based on said third magnetic flux density difference and said second magnetic flux density difference.
6. The rotation angle detection system as in claim 5, wherein said signal processing unit is arranged to determine a maximum value of an amplitude of said third magnetic flux density difference and a maximum value of an amplitude of said second magnetic flux density difference based on a rate of change in amplitude of said third and said second magnetic flux density difference, and to normalize said amplitudes of said third and said second magnetic flux density difference in accordance with said maximum values of the amplitude of said third and said second magnetic flux density difference.
7. The rotation angle detection system as in claim 1, wherein said magnet has a magnetization direction in a direction orthogonal to said rotation axis.
8. The rotation angle detection system as in claim 1, wherein said magnet is divided into two parts by a plane passing through said rotation axis, said two parts being parallel to said rotation axis direction and magnetized in mutually opposite directions.
9. The rotation angle detection system as in claim 1, wherein said magnet is divided into a plurality of parts by a plane passing through said rotation axis in accordance with a rotation angle to be detected, said plurality of parts being parallel to said rotation axis direction and magnetized in mutually opposite directions.
10. The rotation angle detection system as in claim 1, wherein said magnet is formed only at a partial angle around a central axis.
11. The rotation angle detection system as in claim 1, wherein said magnetic detection elements of said first pair are arranged in a region overlapping with said magnet.
12. The rotation angle detection system as in claim 1, wherein said magnetic detection elements of said first pair are arranged in a region not overlapping with said magnet.
13. An attitude control device comprising a rotation angle detection system as in claim 1.
14. An automatic steering device comprising a rotation angle detection system as in claim 1.
15. A throttle device comprising a rotation angle detection system as in claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described further, by way of example, with reference to the accompanying drawings, wherein like reference numerals refer to like elements in the various figures.
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(22) The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims.
(23) Furthermore, the terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequence, either temporally, spatially, in ranking or in any other manner. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
(24) It is to be noticed that the term comprising, used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. It is thus to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression a device comprising means A and B should not be limited to devices consisting only of components A and B. It means that with respect to the present invention, the only relevant components of the device are A and B.
(25) Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
(26) Similarly it should be appreciated that in the description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.
(27) Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
(28) It should be noted that the use of particular terminology when describing certain features or aspects of the invention should not be taken to imply that the terminology is being re-defined herein to be restricted to include any specific characteristics of the features or aspects of the invention with which that terminology is associated.
(29) In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
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(31) In the above configuration, rotation of the steering wheel 2 by a driver causes rotation of the steering shaft 20 connected to the steering wheel 2. The rotation of the steering shaft 20 causes an accompanying rotation of the column shaft 21. The rotation of the column shaft 21 causes a displacement of the rack shaft 50 via the pinion gear 5, changes an angle of a pair of wheels 6 in accordance with the displacement amount of the rack shaft 50.
(32) The rotation angle detector 1 detects the steering angle of the steering shaft 20 and outputs a detection signal representative of the detected steering angle. When the detection signal is input from the rotation angle detector 1, the ECU 4 calculates the steering angle of the steering shaft 20 in accordance with the detection signal, and outputs information on the steering angle to the ESC 7. The ESC 7 stabilizes an attitude of a vehicle at a time of turning by controlling a brake and an engine output in accordance with the information on the input steering angle.
(33) Further, in automating the steering of the vehicle the ECU 4 controls the motor 3 in accordance with the detection signal when the detection signal of the rotation angle detector 1 is input. The rotation of the motor 3 is decelerated by the speed reduction gear 30 to rotate the column shaft 21 to operate the steering wheel 2. It should be noted that an output of the motor 3 may be directly transmitted to the rack shaft 50 without passing through the column shaft 21.
(34)
(35) The rotation angle detector 1 has a magnetic detector 10 mounted with the Hall IC 100 on a substrate 101, a columnar magnet 110 connected to the steering shaft 20 via a gear part 12, and configured to rotate in r direction along with rotation of the steering shaft 20 in R direction.
(36) The magnetic detector 10 is arranged such that a mounting surface of the substrate 101 faces a bottom surface of the magnet 110. A point 101c on the substrate 101 is a point that coincides with a rotation axis of the magnet 110. The Hall IC 100 is one package of two Hall ICs (Hall ICs 100.sub.1 and 100.sub.2 to be described later,
(37) The magnet 110 is magnetized parallel to the bottom surface (upper surface) of a cylindrical column and rotates in direction r around a central axis perpendicular to the magnetization direction Dm and also perpendicular to the bottom (and/or upper) surface. The rotation of the magnet 110 changes the magnetic field at a magnetic detection point of the Hall IC 100. A specific change in the magnetic field will be described later in
(38) The gear part 12 includes a gear 120 configured to rotate around a shaft 120a along with the magnet 110, a gear 121 configured to rotate around the shaft 121a and a gear 122 configured to rotate along with the steering shaft 20. The gear part 12 is accommodated in a case (not shown) and the shafts 120a and 121a are held in holes provided on an inner wall of the case. The magnetic detector 10 may be accommodated in the case or may be disposed outside the case as long as the case is a non-magnetic body.
(39) As an example, the Hall IC 100 is arranged at a position separated by 5 mm from the bottom surface of the magnet 110. Note that the two Hall ICs (100.sub.1 and 100.sub.2,
(40) The magnet 110 is a permanent magnet formed by using a material such as ferrite, samarium cobalt, neodymium or the like. A size of the magnet is, for example, 20 mm in outer diameter and 5 mm in height.
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(42) The Hall IC 100 comprises a substrate 100b, Hall plates 100hl.sub.11 and 100hl.sub.12 (also collectively referred to as a Hall plate 100hl.sub.1) (i.e. another first pair of magnetic detection elements) and Hall plates 100hr.sub.11 and 100hr.sub.12 (also collectively referred to as a Hall plate 100hr.sub.1) (i.e. another second pair of magnetic detection elements) being provided on the substrate 100b to have a detection surface parallel to the surface of the substrate 100b, and having a detection direction in a normal direction of the surface of the substrate 100b; a magnetic concentrator 100sl.sub.1 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hl.sub.11 and 100hl.sub.12 and configured to convert magnetic flux in a direction orthogonal to the normal direction into said normal direction to allow the magnetic flux to be detected by the Hall plates 100hl.sub.11 and 100hl.sub.12; a magnetic concentrator 100sr.sub.1 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hr.sub.11 and 100hr.sub.12, and configured to convert magnetic flux in the direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hr.sub.11 and 100hr.sub.12; and a signal processing unit (100sp.sub.1,
(43) Additionally, the Hall IC 100 comprises a substrate 100b, Hall plates 100hl.sub.21 and 100hl.sub.22 (also collectively referred to as a Hall plate 100hl.sub.2) (a first pair of magnetic detection elements) and Hall plates 100hr.sub.21 and 100hr.sub.22 (also collectively referred to as a Hall plate 100hr.sub.2) (a second pair of magnetic detection elements) being provided on the substrate 100b to have a detection surface parallel to the surface of the substrate 100b, and having a detection direction in a normal direction of the surface of the substrate 100b; a magnetic concentrator 100sl.sub.2 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hl.sub.21 and 100hl.sub.22, and configured to convert magnetic flux in a direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hl.sub.21 and 100hl.sub.22; a magnetic concentrator 100sr.sub.2 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hr.sub.21 and 100hr.sub.22, and configured to convert magnetic flux in the direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hr.sub.21 and 100hr.sub.22; and a signal processing part (100sp.sub.2,
(44) The point 101c is located between the Hall IC 100.sub.1 and the Hall IC 100.sub.2. The Hall IC 100 is arranged such that the point 101c is at an equal distance from each of the magnetic concentrators 100sl.sub.1, 100sr.sub.1, 100sl.sub.2, and 100sr.sub.2.
(45) In the Hall IC 100, for example, a distance between the Hall plates 100hl.sub.11 and 100hl.sub.12, a distance between the Hall plates 100hr.sub.11 and 100hr.sub.12, a distance between the Hall plates 100hl.sub.21 and 100hl.sub.22, and a distance between the Hall plates 100hr.sub.21 and 100hr.sub.22 are 0.2 mm, a thickness of the substrate 100b is 0.5 mm, a width is 5 mm in y direction and 4.5 mm in x direction. For the magnetic concentrators 100sl.sub.1, 100sr.sub.1, 100sl.sub.2, and 100sr.sub.2, permalloy can be used. In addition, the magnetic concentrator 100sl.sub.1 and the magnetic concentrator 100sr.sub.1, as well as the magnetic concentrator 100sl.sub.2 and the magnetic concentrator 100sr.sub.2 are separated by 2 mm to be arranged. Further, the centre of the Hall IC 100.sub.1 and the centre of the Hall IC 100.sub.2 are separated by 3 mm in y direction, to be arranged. Here, the Hall IC 100.sub.1 and the Hall IC 100.sub.2 each are formed within a region of 2 mm in y direction and 3 mm in x direction, and as long as these sizes can be disposed, the size of the substrate 100b can be appropriately changed.
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(47) As shown in
(48) The digital signal processor 100dsp.sub.1 calculates the outputs from the Hall plates 100hl.sub.11, 100hl.sub.12, 100hr.sub.11, and 100hr.sub.12, and stores necessary information. The digital signal processor 100dsp.sub.1 adds and subtracts the outputs of the Hall plates 100hl.sub.11 and 100hl.sub.12, adds and subtracts the outputs of the Hall plates 100hr.sub.11 and 100hr.sub.12 and then determines a rotation angle of the magnet 110 by using the calculation results. A detailed calculation method will be described later.
(49) Similarly, as shown in
(50) The digital signal processor 100dsp.sub.2 similarly calculates the outputs from the Hall plates 100hl.sub.21, 100hl.sub.22, 100hr.sub.21 and 100hr.sub.22, and stores necessary information. Further, the digital signal processor 100dsp.sub.2 adds and subtracts the outputs of the Hall plates 100hl.sub.21 and 100hl.sub.22, adds and subtracts the outputs of the Hall plates 100hr.sub.21 and 100hr.sub.22, and then calculates the rotation angle of the magnet 110 by using the calculation results.
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(52) In the Hall plates of the Hall IC 100.sub.1, the Hall plates 100hl.sub.11 and 100hl.sub.12 detect the magnetic flux density in a vertical direction of the drawing. When a horizontal component of the drawing of magnetic flux f is B// (Bx) and a vertical component of the drawing is Bz, horizontal component B// of the drawing is induced by the magnetic concentrator 100sl.sub.1 and detected as B, so that the Hall plate 100hl.sub.11 detects BBz and the Hall plate 100hl.sub.12 detects BBz.
(53) Therefore, a signal proportional to magnetic flux density 2B (hereinafter referred to as Bxl) is obtained by taking a difference between the outputs of the Hall plates 100hl.sub.11 and 100hl.sub.12 with the signal processing part 100sp.sub.1, and a signal proportional to magnetic flux density 2Bz (hereinafter referred to as Bzl) is obtained by taking a sum of the outputs of the Hall plates 100hl.sub.11 and 100hl.sub.12.
(54) The operation of the Hall plates 100hl.sub.11 and 100hl.sub.12 described above can be similarly explained for the Hall plates 100hr.sub.11 and 100hr.sub.12. A signal proportional to magnetic flux density 2B (hereinafter referred to as Bxr) is obtained by taking a difference between the outputs of the Hall plates 100hr.sub.11 and 100hr.sub.12 with the signal processing part 100sp.sub.1. A signal proportional to magnetic flux density 2Bz (hereinafter referred to as Bzr) is obtained by taking a sum of the outputs of the Hall plates 100hr.sub.11 and 100hr.sub.12.
(55) Since the Hall plate 100hl.sub.1 and the Hall plate 100hr.sub.1 are arranged separated by 2 mm, the Hall plate 100hl.sub.1 and the Hall plate 100hr.sub.1 each detect positionally different magnetic fields. Therefore, the difference between the outputs of the Hall plate 100hl.sub.1 and the Hall plate 100hr.sub.1 is calculated as Bx=BxlBxr (a second magnetic flux density difference) and Bz=BzlBzr (a first magnetic flux density difference).
(56) Bx and Bz change along with the rotation angle of the magnet 110 and their correspondence will be described with reference to
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(58) Considering the behaviour of Bz and Bx above, transition states =45 (
(59) The digital signal processor 100dsp.sub.1 of the signal processing part 100sp.sub.1 obtains outputs from the Hall plates 100hl.sub.11, 100hl.sub.12, 100 hr.sub.11, and 100hr.sub.12 as digital signals via the multiplexer 100mux.sub.1, the amplifier 100g.sub.1 and the A/D converter 100ad.sub.1, and calculates from the outputs obtained based on the above-described calculation method. The calculated by the digital signal processor 100dsp.sub.1 is converted from a digital signal to an analog signal by the D/A converter 100da.sub.1, and the analog signal converted by the D/A converter 100da.sub.1 is output from the output 100out.sub.1 to the ECU 4.
(60) Since it is necessary to determine k (or K) for calculating , the digital signal processor 100dsp.sub.1 has a calibration mode for determining k (or K). When the magnet 110 is rotated 360 in the calibration mode, the digital signal processor 100dsp.sub.1 records Bz and Bx. Next, the digital signal processor 100dsp.sub.1 calculates k (or K) from Bzmax and Bxmax, which are respective maximum values.
(61) Further, as another example of the method for determining Bzmax and Bxmax, which are the maximum values, the digital signal processor 100dsp.sub.1 may determine Bzmax and Bxmax from differentiation of Bz and Bx (with respect to or time), namely, from Bz and Bx of an angle or timing at which an inclination becomes zero.
(62) Since the Hall IC 100.sub.1 and the Hall IC 100.sub.2 is placed symmetrically with respect to a centre 100c, calculated by the digital signal processor 100dsp.sub.2 has a phase shifted by 180 with respect to , so that =180. The phase shift (180) may be corrected at the digital signal processor 100dsp.sub.2 and output as to the ECU 4, or may be output to the ECU 4 as and then corrected to at the ECU 4.
(63) According to the above-described embodiment, since the Hall IC 100.sub.1 and the Hall IC 100.sub.2 detect the rotation of the magnet 110 by using the difference of the magnetic field in x direction and the magnetic field in z direction between two points, the Hall IC 100.sub.1 and the Hall IC 100.sub.2 do not need to be arranged directly under the rotation centre of the magnet 110, but the Hall IC 100.sub.1 and the Hall IC 100.sub.2 can be arranged at a position offset from the rotation centre, and the Hall IC 100 can be made as one package of a plurality of rotation angle detectors (the Hall IC 100.sub.1 and the Hall IC 100.sub.2).
(64) For each of the Hall IC 100.sub.1 and the Hall IC 100.sub.2 included in Hall IC 100, the Hall plates only need to be arranged in a single direction with respect to the rotating magnetic field and the Hall plates do not need to be arranged in a plurality of directions, enabling a compact IC compared with a conventional one.
(65) A second embodiment is different from the first embodiment in that a magnet 110 has a semi-circular cylindrical shape and the range of rotation angles to be detected is 180. Also, the Hall ICs are arranged offset from the rotation centre. Further, the second embodiment is applied to a throttle device such as a motorcycle or a scooter. The same reference numerals are given to the same configurations as those of the first embodiment.
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(69) Additionally, the Hall IC 100 comprises: a substrate 100b, Hall plates 100hl.sub.21 and 100hl.sub.22 (a first pair of magnetic detection elements) and Hall plates 100hr.sub.21 and 100hr.sub.22 (a second pair of magnetic detection elements) being provided on the substrate 100b to have a detection surface parallel to the surface of the substrate 100b, and having a detection direction in a normal direction of the surface of the substrate 100b, similarly to the first embodiment; a magnetic concentrator 100sl.sub.2 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hl.sub.21 and 100hl.sub.22, and configured to convert magnetic flux in a direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hl.sub.21 and 100hl.sub.22; a magnetic concentrator 100sr.sub.2 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hr.sub.21 and 100hr.sub.22, and configured to convert magnetic flux in the direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hr.sub.21, and 100hr.sub.22; and a signal processing part (100sp.sub.2,
(70) Unlike the first embodiment, the rotation axis of the sleeve 200A is not located between the Hall IC 100.sub.1 and the Hall IC 100.sub.2. Both the Hall IC 100.sub.1 and the Hall IC 100.sub.2 are offset from the rotation axis of the sleeve 200A.
(71) In the Hall IC 100A, for example, a distance between the Hall plates 100hl.sub.11 and 100hl.sub.12, a distance between the Hall plates 100hr.sub.11 and 100hr.sub.12, a distance between the Hall plates 100hl.sub.21 and 100hl.sub.22 and a distance between the Hall plates 100hr.sub.21 and 100hr.sub.22 are 0.2 mm, a thickness of the substrate 100b is 0.5 mm, a width in y direction is 5 mm, and a width in x direction is 4.5 mm. For the magnetic concentrators 100sl.sub.1, 100sr.sub.1, 100sl.sub.2 and 100sr.sub.2, permalloy can be used. In addition, the magnetic concentrator 100sl.sub.1 and the magnetic concentrator 100sr.sub.1, as well as the magnetic concentrator 100sl.sub.2 and the magnetic concentrator 100sr.sub.2 are separated by 2 mm to be arranged. Further, the centre of the Hall IC 100.sub.1 and the centre of the Hall IC 100.sub.2 are separated by 3 mm in y direction to be arranged, or the distance may be narrower than 3 mm. Here, the Hall IC 100.sub.1 and the Hall IC 100.sub.2 each are formed within a region of 2 mm in y direction and 3 mm in x direction, and as long as these sizes can be disposed, the size of the substrate 100b can be appropriately changed.
(72) In the above configuration, when a driver of the electric motorcycle rotates the throttle grip 2A, the sleeve 200A and the magnet 110A fixed to the mount 201A are rotated. The rotation angle detector 1A detects a rotation angle of the throttle grip 2A and outputs a detection signal corresponding to rotation angle detected by the Hall IC 100.sub.1 and the Hall IC 100.sub.2. Unlike the first embodiment, there is no phase difference between rotation angles detected by the Hall IC 100.sub.1 and the Hall IC 100.sub.2, but consistent rotation angles are detected.
(73) When a detection signal is input from the Hall IC 100.sub.1 and the Hall IC 100.sub.2, the ECU or the motor control device, which is not shown, controls the rotation of the motor of the electric motorcycle in accordance with the detection signal. It should be noted that the throttle grip 2A and the sleeve 200A rotate around the handlebar 21A by less than 180, and
(74) According to the above-described embodiment, the same effects as those of the first embodiment can be applied to a throttle of an electric motorcycle. In other words, the rotation angle detector 1A with a compact IC as compared with a conventional one can be applied to the throttle device 8A of the electric motorcycle. Further, since the Hall IC 100A can be arranged at a position offset from the rotation centre, and the restriction on arrangement can be reduced as compared with a conventional one, the rotation angle detector 1A can be used even when the handlebar 21A occupies a space of the rotation centre.
(75) Further, since the magnet 110A is obtained by dividing a cylindrical shape into two parts, the magnet 110A is easily installed on the handlebar 21A as compared with a cylindrical magnet (e.g., a magnet 110b (
Modified Example
(76) It should be noted that the present invention is not limited to the embodiment described above and various modifications can be made without departing from the subject matter of the present invention. For example, the Hall ICs 100 and 100A may be replaced with the following.
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(78) In addition, the magnet 110 and the magnet 110a may be replaced with the following.
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(81) A magnet 110e shown in
(82) Although the illustrated magnets 110, 110a to 110e, 110a1 and 110a2 are columnar or cylindrical, the shape of the magnets may be any polygonal column shape and is not limited as long as the magnetic flux density to be detected by the rotation angle detector 1 or 1A can periodically change and the rotation angle can be uniquely determined with the change.
(83) Further, the Hall IC 100 and the Hall IC 100A may be arranged as follows.
(84) The arrangement of the Hall IC 100 with respect to the magnet 110 shown in
(85) The arrangement of the Hall IC 100 with respect to the magnet 110 shown in
(86) Moreover, the magnet 110 and the magnet 110A may be replaced by the following, in accordance with a rotation angle to be detected by the rotation angle detector 1 and the rotation angle detector 1A.
(87) A relationship between the number of divisions and the detection angles shown in
(88) Although the magnets 110a, 110c, 110e, 110a1 and 110a2 described above have different magnetization directions for individual parts of the magnet, a plurality of magnets may be prepared and arranged such that the magnetization directions of the adjacent magnets are different from each other, and the whole of the magnets may be molded with resin or the like so as to generate the same magnetic field.
(89) The third embodiment is different from the first embodiment in that a pair of Hall plates configured to detect a magnetic flux density in y direction is added, and a rotation angle of a magnet is detected based on a difference in the magnetic flux density in y direction and a difference in the magnetic flux density in x direction. Hereinafter, a case where a Hall IC of the third embodiment is applied to the rotation angle detector 1 of the first embodiment will be described. Moreover, the Hall IC of the third embodiment may be applied to the rotation angle detector 1A of the second embodiment.
(90) The Hall IC 100D comprises a substrate 100b; two pairs of magnetic detection elements (a first set of two pairs of magnetic detection elements) comprising Hall plates 100hl.sub.11 and 100hl.sub.12 (also collectively referred to as a Hall plate 100hlx.sub.1) and Hall plates 100hl.sub.13, 100hl.sub.14 (also collectively referred to as a Hall plate 100hly.sub.1), and two pairs of magnetic detection elements (a second set of two pairs of magnetic detection elements) comprising Hall plates 100hr.sub.11 and 100 hr.sub.12 (also collectively referred to as a Hall plate 100hrx.sub.1) and Hall plates 100hr.sub.13, 100 hr.sub.14 (also collectively referred to as a Hall plate 100hry.sub.1), being provided on the substrate 100b to have a detection surface parallel to the surface of the substrate 100b, and having a detection direction in a normal direction of the surface of the substrate 100b; a magnetic concentrator 100sl.sub.1 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hlx.sub.1 and 100hly.sub.1, and configured to convert magnetic flux in the direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hlx.sub.1 and 100hly.sub.1; a magnetic concentrator 100sr.sub.1 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hrx.sub.1 and 100hry.sub.1, and configured to convert magnetic flux in the direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hrx.sub.1 and 100hry.sub.1; and a signal processing part configured to process signals output from the Hall plates 100hlx.sub.1, 100hly.sub.1, 100hrx.sub.1 and 100hry.sub.1, in which the Hall IC 100D detects magnetic flux densities in x and y directions through signal processing described next. The Hall plates 100hlx.sub.1, 100hly.sub.1, 100hrx.sub.1 and 100hry.sub.1, the magnetic concentrators 100sl.sub.1 and 100sr.sub.1 and the signal processing part described above are referred to as a Hall IC 100D.sub.1.
(91) Additionally, the Hall IC 100D has: two pairs of magnetic detection elements (a first set of two pairs of magnetic detection elements) comprising Hall plates 100hl.sub.21 and 100hl.sub.22 (also collectively referred to as a Hall plate 100hlx.sub.2) and Hall plates 100hl.sub.23, 100hl.sub.24 (also collectively referred to as a Hall plate 100hly.sub.2) and two pairs of magnetic detection elements (a second set of two pairs of magnetic detection elements) comprising Hall plates 100hr.sub.21 and 100hr.sub.22 (also collectively referred to as a Hall plate 100hrx.sub.2) and Hall plates 100hr.sub.23, 100hr.sub.24 (also collectively referred to as a Hall plate 100hry.sub.2), having a detection direction in a normal direction of the surface of the substrate 100b; a magnetic concentrator 100sl.sub.2 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hlx.sub.2 and 100hly.sub.2 and configured to convert magnetic flux in the direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hlx.sub.2 and 100hly.sub.2; a magnetic concentrator 100sr.sub.2 provided on the substrate 100b to overlap on a part of each of the Hall plates 100hrx.sub.2 and 100hry.sub.2, and configured to convert magnetic flux in the direction orthogonal to the normal direction into the normal direction to allow the magnetic flux to be detected by the Hall plates 100hrx.sub.2 and 100hry.sub.2; and a signal processing part configured to process signals output from the Hall plates 100hlx.sub.2, 100hly.sub.2, 100hrx.sub.2, and 100hry.sub.2, in which the Hall IC 100D detects magnetic flux densities in x and y directions through signal processing described next. The Hall plates 100hlx.sub.2, 100hly.sub.2, 100hrx.sub.2 and 100hry.sub.2, the magnetic concentrators 100sl.sub.2 and 100sr.sub.2 and the signal processing part described above are referred to as a Hall IC 100D.sub.2.
(92) A detection operation for the magnetic flux density in y direction is same as the detection operation for the magnetic flux density in x direction described in
(93)
(94) When the rotation angle of the magnet 110 is =0 (
(95) Considering the behaviour of By.sub.1 and Bx.sub.1 above, transition states =45 (
(96) While the Hall IC 100D.sub.1 has been described above, the same is true for the Hall IC 100D.sub.2, and since the Hall IC 100.sub.2 is arranged in the target with respect to the Hall IC 100.sub.1 and the centre 100c, calculated by the signal processing part has a phase shifted by 180 with respect to , so that =180.
(97) While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. The foregoing description details certain embodiments of the invention. It will be appreciated, however, that no matter how detailed the foregoing appears in text, the invention may be practiced in many ways. The invention is not limited to the disclosed embodiments.
(98) Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. A single processor or other unit may fulfil the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. A computer program may be stored/distributed on a suitable medium, such as an optical storage medium or a solid-state medium supplied together with or as part of other hardware, but may also be distributed in other forms, such as via the Internet or other wired or wireless telecommunication systems. Any reference signs in the claims should not be construed as limiting the scope.