Photosensitive array
11559684 · 2023-01-24
Assignee
Inventors
Cpc classification
International classification
Abstract
The present invention relates to photosensitive arrays comprising a plurality of photosensitive elements disposed in or on a suitable substrate. The photosensitive arrays are useful as implants, in particular as retinal implants. Methods for manufacturing such arrays are also provided.
Claims
1. A photosensitive array comprising: an array of at least two photosensitive elements, each said photosensitive elements comprising at least one pixel array having at least one diode, a stimulating electrode, a counter electrode, and a resistor, wherein said array comprises at least two photosensitive elements embedded in a biodegradable substrate.
2. The photosensitive array according to claim 1, wherein each photosensitive element comprises a plurality of pixel arrays.
3. The photosensitive array according to claim 1, wherein said photosensitive elements are photosensitive chips.
4. The photosensitive array according to claim 1, wherein a resistance of the resistor is based upon a predetermined relation of resistance, size of the stimulating electrode, and size of the diode.
5. The photosensitive array according to claim 1, wherein the resistance of the resistor is determined by the formula:
R=a.Math.(D.sub.area{circumflex over (°)}n).Math.E.sub.area wherein: R is a resistance of the resistor; E.sub.area is an electrode area; D.sub.area is an effective diode area; n is an exponent; and a is a constant.
6. The photosensitive array according to claim 1, comprising an array of two, three or four photosensitive elements.
7. The photosensitive array according to claim 1, wherein said at least two photosensitive elements have a substantially elongated, circular, elliptic, triangular, quadrangular, pentagonal, hexagonal, heptagonal or octagonal shape.
8. The photosensitive array according to claim 1, wherein said array comprises at least two photosensitive elements disposed in or on said substrate at a distance of at least 0.01 mm.
9. The photosensitive array according to claim 1, wherein said at least two photosensitive elements are disposed in or on the substrate substantially linearly, in a serpentine, circularly, triangularly, quadrangularly, pentagonally, hexagonally, heptagonally, octagonally, in regular or non-regular tiling patterns, honeycomb pattern, grid pattern, filled or non-filled patterns, uniform or non- uniform patterns, or arbitrarily/asymmetrically.
10. The photosensitive array according to claim 1, further comprising a coating.
11. The photosensitive array according to claim 10, wherein said coating is contiguous or non-contiguous.
12. The photosensitive array according to claim 10, wherein at least one of the substrate and the coating consists of a material which is (a) sufficiently flexible to adapt to a shape of a part of a body it is implanted into and (b) sufficiently rigid to prevent folding of the photosensitive implant upon and/or after implantation.
13. The photosensitive array according to claim 10, wherein at least one of said substrate and said coating is biocompatible.
14. The photosensitive array according to claim 10, wherein at least one of said substrate and said coating is electrically non-conductive.
15. The photosensitive array according to claim 10, wherein at least one of said substrate and said coating is configured to allow the stimulating electrodes of the photosensitive elements to stimulate surrounding target cells and/or tissues.
16. The photosensitive array according to claim 10, wherein said coating is biodegradable.
17. The photosensitive array according to claim 10 comprising a top layer disposed on the photosensitive elements.
18. The photosensitive array according to claim 10, wherein at least one of said substrate, said coating and a top layer comprises notches or holes.
19. The photosensitive array according to claim 10, wherein at least one of said substrate, said coating and a top layer comprises at least one active agent selected from an anti-infective agent, an anti-inflammatory agent, a gene-therapy agent and a therapeutic cell.
20. The photosensitive array according to claim 10, wherein at least one of an upper and lower surface of said substrate and said coating are colored differently.
21. The photosensitive array according to claim 1, wherein said substrate is configured as a layer supporting the photosensitive elements disposed thereon.
22. The photosensitive array according to claim 21, wherein said substrate is configured as a film or a membrane.
23. The photosensitive array according to claim 21, wherein the photosensitive elements extend beyond at least one of the lateral margins of said substrate.
24. The photosensitive array according to claim 21, wherein said substrate has a length of at least 1 mm, 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 7 mm, 8 mm, 9 mm or 10 mm, or between 3 mm and 7 mm.
25. The photosensitive array according to claim 21, wherein said substrate has a width of at least 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm, 0.9 mm, 1.0 mm, 1.1 mm, 1.2 mm, 1.3 mm, 1.4 mm or 1.5 mm, or between 0.5 mm to 1 mm.
26. The photosensitive array according to claim 21, wherein said substrate has a thickness of between 1 μm and 500 μm.
27. The photosensitive array according to claim 17, wherein said substrate and/or said top layer comprises material selected from parylene, polyimide, polydimethylsiloxane (PDMS), polyester or a polymer including poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(lactid-co-glycolic acid) (PLGA) or a bioadhesive.
28. The photosensitive array according to claim 1, wherein said substrate is configured as a capsule enclosing said photosensitive elements.
29. The photosensitive array according to claim 28, wherein said substrate is a solid, a gel or a viscous fluid.
30. The photosensitive array according to claim 10, wherein said substrate and/or said coating comprises a material selected from collagen, hyaluronic acid, polyethylenglykol (PEG), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(lactid-co-glycolic acid) (PLGA), gelatin, hydrogel, or a bioadhesive.
31. The photosensitive array according to claim 28, wherein said capsule is assembled from at least two different materials.
32. The photosensitive array according to claim 1, comprising a substrate configured as a layer, and/or a substrate configured as a capsule.
33. The photosensitive array according to claim 1 for use as an implant, or a retinal implant.
34. The photosensitive array according to claim 1, wherein said substrate is configured as a film or a membrane.
35. The photosensitive array according to claim 34, wherein said substrate comprises a flexible material, a biocompatible material, an electrically non-conductive material, parylene, polyimide, polydimethylsiloxane (PDMS), polyester a polymer including poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(lactid-co-glycolic acid) (PLGA) or a bioadhesive, or combinations thereof.
36. The photosensitive array according to claim 34, further comprising a coating .
37. The photosensitive array according to claim 36, wherein said coating consists of a biodegradable material, a non-biodegradable material, collagen, hyaluronic acid, polyethylenglycol (PEG), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(lactid-co-glycolic acid) (PLGA), gelatin, a hydrogel adhesive, a biological adhesive, or combinations thereof.
38. The photosensitive array according to claim 1, wherein said array comprises an array of a plurality of two, three, four or more photosensitive elements, each photosensitive element comprising a plurality of pixel arrays , wherein said elements are disposed in a substrate , and wherein said substrate is configured as a capsule.
39. The photosensitive array according to claim 38, wherein said substrate comprises a flexible material, a biocompatible material, an electrically non-conductive material, collagen, hyaluronic acid, polyethylenglycol (PEG), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(lactid-co-glycolic acid) (PLGA), gelatin, a hydrogel adhesive, a biological adhesive, or combinations thereof.
40. A method for producing a photosensitive array according to claim 1, comprising (1) providing a substrate; (2) providing at least two photosensitive elements; and (3) embedding said photosensitive elements in said substrate.
41. The method of claim 40, further comprising adding at least one of a coating, a top layer, and a therapeutic agent.
Description
DESCRIPTION OF THE FIGURES
(1) Further details, preferred embodiments and advantages of the present invention will be found in the following description with reference to the drawings, in which:
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(12) Each electrically stimulating (preferably photosensitive) element 50 of the inventive array 5 preferably comprises a plurality of pixels 10 (as exemplarily shown in
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(14) In such a bipolar configuration, the return electrodes may be electrically disconnected from one another, resulting in the pixels being (operating) completely independent from one another. Alternatively, all return electrodes of individual pixels may be electrically connected, and form a grid-like structure optionally exhibiting a hexagonal pattern, which may extend over the whole pixel array 1.
(15) As a further alternative, a central return electrode may be located separately from the central (stimulating) electrode(s). Such a central return electrode may in particular be provided at a remote location on the photosensitive element (“monopolar” configuration). The return electrode may, but does not necessarily have to be located in the geometrical centre of the photosensitive element. Further, a plurality of such central electrodes may be provided, which are distributed over the photosensitive element or the pixel array.
(16) The pixel 10 shown in
(17) In
(18) A plurality (e.g. two or three) of diodes may be provided in each pixel 10 to increase the voltage generated in response to the incident light. The diodes may therefore be serially connected, wherein the voltage of a number N of diodes is the factor N higher than the voltage created by one diode only. On the other hand, an increased number of diodes means that fewer light may be collected by each diode, per pixel. The electrical current created by each of those diodes connected in series may be significantly lower when having a plurality of diodes compared to having only one or a few diodes. Typically, the current in a circuit with N diodes is N times less than the current of one diode. It is therefore a matter of choice, which of the parameters, i.e., current or voltage, is more desirable for an individual application. In the specific case of neural stimulation, the required stimulation parameters may depend on the tissue and the individual neuronal cells to be excited, the position of an implant and even individual specifics of a patient, possibly age, state of disease and general physiological condition.
(19) In the center of the pixel 10, an electrode 14 is provided. Due to its central position, said electrode 14 is also referred to as the “central electrode” (or, as it is typically used for stimulation, “stimulating electrode”). The stimulating electrode 14 shown in
(20) The electrode 14 of the pixel 10 may be adapted for stimulation of surrounding tissue, preferably neural tissue, in particular neural tissue of a retina in vivo. Typically, the electrode comprises platinum, iridium oxide and/or titanium nitride. Alternatively, iridium, platinum iridium, doped diamond or diamond-like carbon or PEDOT:PSS, or other known materials may be used as electrode material. Preferred electrode materials include highly porous structures, such as a porous or fractal TiN or platinum structure (also referred to as “black platinum” or “porous platinum”). The thickness of the electrodes 14 may vary from about 100 nm to 3 μm. It is, however, also possible to have an electrode thickness in the range of 10 μm as well, or below 100 nm.
(21) In
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(25) The pixel 10 shown in
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(27) After the light stimulation ceases, the current 120 drops and the voltages of the stimulating electrode and on the return electrode decrease. However, the voltages need time, depending primarily on the resistance of the shunt resistor 16, to equalize. In the example according to
(28) The resistance of the resistor 16 significantly influences the function and the performance of the pixel 10. If a light pulse is received by one of the diodes 12, 12′, i.e. on the photosensitive area, the light pulse is converted into an electrical pulse. The electrical signal is delivered to the stimulating electrode 14. The charge delivered per phase for a light pulse should, ideally, be maximized, in order to increase the stimulation efficacy. The charge density, on the other hand, cannot be too high, in order to prevent tissue damage. Thus, charge densities of between 0.35 mC/cm.sup.2 and 1.5 mC/cm.sup.2, typically of 1 mC/cm.sup.2 are generally chosen. The charge further has to discharge fast enough such that prior to a following pulse, the voltage applied may drop ideally all the way back to zero to balance the charges. This requires a low value resistor. On the other hand, a low resistance of the shunt resistor would allow the charge to discharge rapidly and fully, but a significant fraction of the photogenerated charge would be lost in the shunt resistor 16 and the charge delivered to the tissue would be reduced.
(29) Ideally, resistances of the shunt resistor scale with the area of the stimulating area and of the photosensitive area as indicated above.
(30) The above-mentioned findings may best be described by means of an exponent n according to the relation −1.5<n<−2. Preferably, the exponent n may be chosen between −1.65<n<−1.95, and more particularly between −1.75<n<−1.85. In particular, the exponent n may be n=−1.81.
(31) Tables 1 and 2 provide an overview of some preferred parameter sets for the photosensitive elements assembled in the inventive array in terms of the respective areas in μm.sup.2 of the electrodes and the diodes. That approach considering the respective areas allows to consider almost arbitrary shapes of the pixels, diodes and the electrodes.
(32) For the parameters set out in Tables 1 and 2, it was identified that, for a preferred exponent n of n=−1.81 the constant a preferably lies between 3.Math.10.sup.5<a<2.Math.10.sup.6. More preferably the constant a lies between 7.Math.10.sup.5<a<1.5.Math.10.sup.6. In even more preferred embodiments, the constant a lies between 7.5.Math.10.sup.5<a<1.25.Math.10.sup.6. The constant a may for instance be a=10.sup.6±20%. Most preferably, the constant a is a=10.sup.6±10% in such a setting. Note that the pixel size in [μm] is a measure as commonly used in order to characterize the pixel. The pixel size itself is not considered for defining the individual characteristics of a pixel in terms of the electrode size (area), diode size (area) and resistance of the resistor. It is further to be understood that the examples provided shall only exemplify the inventive idea to define a pixel or pixel array by means of the resistance of the resistor 16, a size of the electrode 14 and a size of one or more diodes 12, 12′.
(33) Pixel arrays with pixel-structures according to the parameter sets as set out in Table 1 were optimized for light applied with a power of about 5 mW/mm.sup.2 and a light pulse duration of about 4 ms.
(34) TABLE-US-00001 TABLE 1 Resistance of shunt resistor optimized for light pulses of 4 ms with light power of 5 mW/mm{circumflex over ( )}2 Pixel Electrode # of size area Resistance diodes [μm] [μm{circumflex over ( )}2] [kOhm] 1 75 1650.8 520.6 2 75 554.8 1756.7 3 75 255.0 1543.0 1 100 3408.8 283.4 2 100 766.7 520.6 3 100 554.8 1296.2 1 140 7287.0 154.3 2 140 1650.8 384.1 3 140 1314.7 520.6 1 280 24911.0 45.7 2 280 7287.0 84.0 3 280 4536.0 113.8
(35) Pixel arrays with pixel-structures according to Table 2 were optimized for light applied with a power of about 3 mW/mm.sup.2 and a light pulse duration of about 4 ms.
(36) TABLE-US-00002 TABLE 2 Resistance of shunt resistor optimized for light pulses of 4 ms with light power of 3 mW/mm{circumflex over ( )}2.sup.2 Pixel Electrode # of size size Resistance diodes [μm] [μm{circumflex over ( )}2] [kOhm] 2 75 384.2 1815.4 3 75 255.0 3154.8 1 100 2907.2 345.9 2 100 766.7 1044.7 3 100 384.2 1377.1 1 140 5828.8 209.1 2 140 1650.8 520.6 3 140 1020.0 705.6
(37) Table 3 displays parameter sets for pixels, which were identified to be a particular advantageous choice of the multitude of possible configurations. The parameter sets as set out in Table 3 were optimized for light applied with a power of about 5 mW/mm.sup.2 and a light pulse duration of about 4 ms
(38) TABLE-US-00003 TABLE 3 Preferred resistance of shunt resistor optimized for light pulses of 4 ms with light power of 5 mW/mm{circumflex over ( )}2.sup.2 Pixel Electrode # of size area Resistance diodes [μm] [μm{circumflex over ( )}2] [kOhm] 2 75 384.2 1800 1 100 1650.8 250 2 100 766.7 900 3 100 384.2 1200 1 140 5828.8 130 1 140 2447.0 130 2 140 2907.2 450 2 140 1650.8 400 3 140 1020.0 600
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(40) These constraints may for instance require that the electrode is enabled to provide a specific charge at a specific charge density. That charge density may in particular be about 0.35 mC/cm.sup.2. An upper limit of the charge density preferably is at 1 mC/cm.sup.2. The charge density may be up to 1.5 mC/cm.sup.2. Further these constraints may require that a maximum voltage between the electrode 14 and the counter electrode 18 may not be exceeded in response to a stimulation impulse. In particular, the voltage may be intended to be kept below the hydrolysis voltage of water. As one example considered for the exemplified embodiments according to
(41) As indicated, those pixels and pixel arrays displaying such parameter sets may be described by the above Eqn. (2). In the exemplified embodiment of
R/E.sub.area=a.Math.D.sup.n.sub.area (Eqn. 3)
That definition applies in the same way for the
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(45) Similar to the diagram of
(46) It should be noted that the upper and the lower limit according to the above examples display the boundaries of ranges of possible parameter sets. That is to say that any parameter sets falling between those areas delimited by the lines representing the upper and lower value shall be considered to be part of the idea to provide a pixel or pixel array with enhanced properties.
EXAMPLES
(47) The following examples describe manufacturing methods for various electrically stimulating, on particular photosensitive, arrays according to the invention.
Example 1: Manufacturing of Supported Arrays
(48) Parylene
(49) Photosensitive elements are placed in a row on a plate (for example PTFE plate to avoid adherence of the film on the plate) with electrode side downward on the plate. A Parylene C film of 1 to 10 μm is deposited of on the back of the implants (Thin film deposition). The parylene film is cut to the desired shape.
(50) Polyimide
(51) Option 1: Photosensitive elements are assembled on a polyimide film for example by gluing.
(52) Option 2: Photosensitive elements are integrated in a layer of polyimide on the wafer in the production process of the implants.
(53) Option 3: A film of polyimide is deposited on the back of the photosensitive elements (thin film deposition). Arrays are cut to the desired shape.
(54) Biological Glue
(55) Photosensitive elements are placed in a row in a fixture (for example PTFE fixture to avoid adherence of the film on the plate) with electrode side downward in the fixture. The fixture must comprise a cavity or a few microns depth on top of the implant in the shape of the desired substrate. A film of up to 100 μm of polymer glue is deposited on the back of the photosensitive elements in the cavity. The glue is cured with UV light.
(56) PDMS (Silicone)
(57) A film of up to 100 μM of PDMS is deposited on the back of the photosensitive elements and cured. The array is cut to the desired shape.
Example 2: Manufacturing of Embedded Arrays
(58) Collagen
(59) Photosensitive elements are embedded in non-cross-linked collagen. Subsequently, cross-linking is induced, forming a membrane of collagen around the photosensitive elements.
(60) Hyaluronic Acid
(61) Photosensitive elements are soaked in viscous hyaluronic acid. Hyaluronic acid-embedded photosensitive elements can be delivered below the macula by flushing the drop of hyaluronic acid embedding the photosensitive elements.