Actuator system for a vehicle transmission, a vehicle comprising an actuator system, and a method for operating an actuator system
11703124 ยท 2023-07-18
Assignee
Inventors
Cpc classification
F16H57/0436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/3043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/2884
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2063/3063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An actuator system for a vehicle transmission includes an actuating unit and an electric motor drivingly connected to the actuating unit. The actuating unit is configured for displacement by the electric motor between an engagement mode where the transmission is connected to a propulsion unit and a disengagement mode where the transmission is disconnected from the propulsion unit. A clutch unit between the actuating unit and the electric motor is connected to a drive shaft of the electric motor. The clutch unit is configured for connecting the actuating unit to the electric motor when displacing the actuating unit between the engagement disengagement modes. The clutch unit disconnects the actuating unit from the electric motor in the engagement mode. The system further includes an oil pump unit driven by the electric motor at least in the engagement mode.
Claims
1. An actuator system for a vehicle transmission, wherein the system comprises an actuating unit and an electric motor drivingly connected to the actuating unit, wherein the actuating unit is configured for being displaced by the electric motor between an engagement mode where the transmission is connected to a propulsion unit and a disengagement mode where the transmission is disconnected from the propulsion unit; wherein the system further comprises a clutch unit arranged between the actuating unit and the electric motor and connected to a drive shaft of the electric motor, wherein the clutch unit is configured for connecting the actuating unit to the electric motor when displacing the actuating unit between the engagement mode and the disengagement mode, and wherein the clutch unit is configured for disconnecting the actuating unit from the electric motor in the engagement mode; wherein the system further comprises an oil pump unit drivingly connected to the electric motor, wherein the electric motor is configured for driving the oil pump unit at least in the engagement mode; and wherein the oil pump unit is arranged between the electric motor and the clutch unit, wherein the drive shaft of the electric motor is connected to a pump rotor of the oil pump unit.
2. The actuator system according to claim 1, wherein the oil pump unit comprises a housing structure encompassing the pump rotor, wherein the housing structure is arranged in connection to the clutch unit.
3. A vehicle comprising an actuator system according to claim 1.
4. An actuator system for a vehicle transmission, wherein the system comprises an actuating unit and an electric motor drivingly connected to the actuating unit, wherein the actuating unit is configured for being displaced by the electric motor between an engagement mode where the transmission is connected to a propulsion unit and a disengagement mode where the transmission is disconnected from the propulsion unit; wherein the system further comprises a clutch unit arranged between the actuating unit and the electric motor and connected to a drive shaft of the electric motor, wherein the clutch unit is configured for connecting the actuating unit to the electric motor when displacing the actuating unit between the engagement mode and the disengagement mode, and wherein the clutch unit is configured for disconnecting the actuating unit from the electric motor in the engagement mode; wherein the system further comprises an oil pump unit drivingly connected to the electric motor, wherein the electric motor is configured for driving the oil pump unit at least in the engagement mode; wherein the clutch unit comprises an input section and an output section, wherein the input section is connected to the drive shaft of the electric motor and the output section is connected to the actuating unit, wherein the input section is configured for being connected to the output section when displacing the actuating unit between the engagement mode and the disengagement mode, and wherein the input section is configured for being disconnected from the output section in the engagement mode; wherein the clutch unit further comprises a locking mechanism; wherein the locking mechanism is configured for connecting the input section to the output section when the actuating unit is exerting a rotational force equal to or less than a predetermined force level value during displacement of the actuating unit between the engagement mode and the disengagement mode on the output section; and wherein the locking mechanism is configured for disconnecting the input section from the output section when the actuating unit is exerting a rotational force greater than the predetermined force level value in the engagement mode on the output section; and wherein the locking mechanism is a detent locking mechanism comprising a spring and a detent device connected to the spring.
5. An actuator system for a vehicle transmission, wherein the system comprises an actuating unit and an electric motor drivingly connected to the actuating unit, wherein the actuating unit is configured for being displaced by the electric motor between an engagement mode where the transmission is connected to a propulsion unit and a disengagement mode where the transmission is disconnected from the propulsion unit; wherein the system further comprises a clutch unit arranged between the actuating unit and the electric motor and connected to a drive shaft of the electric motor, wherein the clutch unit is configured for connecting the actuating unit to the electric motor when displacing the actuating unit between the engagement mode and the disengagement mode, and wherein the clutch unit is configured for disconnecting the actuating unit from the electric motor in the engagement mode; wherein the system further comprises an oil pump unit drivingly connected to the electric motor, wherein the electric motor is configured for driving the oil pump unit at least in the engagement mode; wherein the actuating unit comprises an actuating mechanism and a shifting unit, wherein the actuating mechanism is configured for displacing the shifting unit between an engagement position and a disengagement position; wherein the actuating unit in the engagement mode is configured for positioning the shifting unit in the engagement position, and wherein the actuating unit in the disengagement mode is configured for positioning the shifting unit in the disengagement position; and wherein the actuating mechanism comprises a ballscrew, and the shifting unit comprises a ballscrew nut, wherein the ballscrew is drivingly connected to the electric motor, wherein the ballscrew is configured for displacing the ballscrew nut between the engagement position and the disengagement position.
6. The actuator system according to claim 5, wherein the shifting unit comprises a shifting fork, wherein the shifting fork is configured for connecting the propulsion unit to the transmission in the engagement mode and disconnecting the propulsion unit from the transmission in the disengagement mode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure will be described in detail in the following, with reference to the attached drawings, in which
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the described aspects are not restricted to the specifically shown embodiments, but are applicable on other variations of the disclosure.
(6) Those skilled in the art will appreciate that the steps, services and functions explained herein may be implemented using individual hardware circuitry, using software functioning in conjunction with a programmed microprocessor or general purpose computer, using one or more Application Specific Integrated Circuits (ASICs) and/or using one or more Digital Signal Processors (DSPs). It will also be appreciated that when the present disclosure is described in terms of a method, it may also be embodied in one or more processors and one or more memories coupled to the one or more processors, wherein the one or more memories store one or more programs that perform the steps, services and functions disclosed herein when executed by the one or more processors.
(7)
(8) The actuator system 1 may further comprise a suitable control unit for controlling the actuating functions of the actuator system 1 and other functions of the vehicle related to the actuator system 1. The control unit may comprise one or more processors and one or more memories coupled to the one or more processors for controlling the actuator system 1.
(9) The electric motor 3 is drivingly connected to the actuating unit 2, and the actuating unit 2 is configured for being displaced by the electric motor 3 between an engagement mode .sub.ME where the transmission T is connected to the propulsion unit P and a disengagement mode M.sub.D where the transmission T is disconnected from the propulsion unit P. The engagement mode M.sub.E where the transmission T is connected to the propulsion unit P is illustrated in FIG. 1A. The disengagement mode M.sub.D where the transmission T is disconnected from the propulsion unit P is illustrated in
(10) As illustrated in
(11) The system 1 further comprises the oil pump unit 6, as described above and illustrated in the figures. The oil pump unit 6 comprises a pump rotor 7 for pumping oil for example to the transmission T for lubricating and/or cooling purposes. The oil pump unit 6 may be used for cooling and/or lubricating other parts or components of the vehicle system. As illustrated
(12) The oil pump unit 6 is arranged between the electric motor 3 and the clutch unit 4, as shown in
(13) As illustrated in
(14) The shifting unit 15 may for example comprise a shifting fork connected to a groove in the coupling unit 16, and the shifting fork is thus through the connection to the coupling unit 16 configured for connecting the propulsion unit P to the transmission T in the engagement mode M.sub.E and disconnecting the propulsion unit P from the transmission T in the disengagement mode M.sub.D.
(15) In the illustrated embodiment, the actuating unit 2 is arranged as a conventional ballscrew unit. The actuating mechanism 14 is arranged as a ballscrew, and the shifting unit 15 is arranged as a ballscrew nut. The ballscrew is drivingly connected to the electric motor 3 via the drive shaft 5 and the clutch unit 4, and the ballscrew is configured for displacing the ballscrew nut between the engagement position PE and the disengagement position P.sub.D. When rotating the ballscrew with the electric motor 3 in a first rotational direction, the nut can be displaced axially along the ballscrew from the engagement position P.sub.E to the disengagement position P.sub.D. When rotating the ballscrew with the electric motor 3 in a second rotational direction opposite the first rotational direction, the nut can be displaced axially along the ballscrew from the disengagement position P.sub.D to the engagement position P.sub.E. It should be understood that other types of rotating actuators may be used instead of the described conventional ballscrew unit.
(16) In the embodiment illustrated in
(17) In the illustrated embodiment shown in
(18) The clutch unit 4 further comprises a locking mechanism 11, as schematically illustrated in
(19) The system may for example be designed in a way where the shifting unit 15 in the engagement mode M.sub.E is reaching an end position. The end position may for example be where the coupling unit 16 is in engagement with the second gear wheel G2. In the end position, the rotational force exerted on the output section 10 of the clutch unit 4 from the actuating unit 2 is much higher than during displacement of the shifting unit 15. When the ballscrew nut together with the coupling unit 16 reaches the engagement position P.sub.E, the ballscrew nut is prevented from further movement through the engagement between the coupling unit 16 and the second gear wheel G2. Since the ballscrew is drivingly connected to the electric motor 3, the rotational force on the output section 10 from the ballscrew will increase. When the increasing rotational force on the output section 10 is greater than the predetermined force level value V.sub.FL, the output section 10 is disconnected from the input section 9, and the rotational movement of the drive shaft 5 is no longer transferred to the ballscrew.
(20) The locking mechanism 11 may be arranged as a conventional detent locking mechanism known in the art, where the detent locking mechanism for example comprises a spring 12 and a detent device 13 connected to the spring 12, as schematically indicated in
(21) When displacing the actuating unit 2 from the disengagement mode M.sub.D to the engagement mode M.sub.E, the electric motor 3 is rotated in a first rotational direction and the rotational movement is transferred to the actuating mechanism 14. When the actuating unit has been displaced to the engagement mode M.sub.E, the detent device 13 is disconnected from the recess, as described above, and the rotational movement of the electric motor 3 in the first rotational direction is no further transferred to the actuating mechanism 14. In the engagement mode M.sub.E, the electric motor 3 is rotating the drive shaft 5 in the first rotational direction for driving the oil pump unit 6. When it is decided to change mode from the engagement mode M.sub.E back to the disengagement mode M.sub.D, the electric motor 3 is rotated in a second rotational direction opposite the first rotational direction, and the detent device 13 is again connected to the recess. The actuating unit 2 can then be displaced to the disconnected mode M.sub.D. In the disconnected mode M.sub.D, a switch or similar arrangement may be used for shutting off the system if desired for preventing further movement of the actuating unit 2.
(22) It should be understood that since the pump rotor 7 of the oil pump unit 6 is connected to the drive shaft 5, the pump rotor 7 is being rotated with the drive shaft 5 when the actuating unit 2 is being displaced between the engagement position P.sub.E and the disengagement position P.sub.D. The system may be designed with a disconnecting function of the pump rotor 7 from the drive shaft 5, where a suitable disconnecting unit, such as for example a coupling unit, is preventing the pump rotor 7 from being rotated with the drive shaft 5 when the actuating unit 2 is displaced between the engagement position P.sub.E and the disengagement position P.sub.D.
(23) When operating the actuator system 1, the actuating unit 2 is connected to the electric motor 3 with the clutch unit 4 in the disengagement mode M.sub.D where the transmission T is disconnected from the propulsion unit P. The actuating unit 2 is thereafter displaced with the electric motor 3 from the disengagement mode M.sub.D to the engagement mode M.sub.E where the transmission T is connected to the propulsion unit P, during operation of the electric motor 3 in a first rotational direction. In the engagement mode M.sub.E, the actuating unit 2 is disconnected from the electric motor 3 with the clutch unit 4, and the oil pump unit 6 is driven with the electric motor 3 during operation in the first rotational direction. In the engagement mode M.sub.E, the actuating unit 2 is again connected to the electric motor 3, with the clutch unit 4, during operation of the electric motor in a second rotational direction opposite the first rotational direction. The actuating unit 2 is thereafter displaced with the electric motor 3 operating in the second rotational direction from the engagement mode M.sub.E to the disengagement mode M.sub.D.
(24) The system may be configured for disconnecting the actuating unit 2 from the electric motor 3 with the clutch unit 4 in the disengagement mode M.sub.D if desired with suitable disconnecting arrangements.
(25) When operating the actuator system 1, the electric motor 3 is thus driven in a first rotational direction when displacing the actuating unit from the disengagement mode M.sub.D to the engagement mode M.sub.E, and driven in the first rotational direction in the engagement mode M.sub.E. The electric motor 3 is driven in a second rotational direction when displacing the actuating unit from the engagement mode M.sub.E to the disengagement mode M.sub.D, where the second rotational direction is opposite the first rotational direction. The input section 9 of the clutch unit 4 is connected to the output section 10 when the actuating unit 2 is displaced from the disengagement mode M.sub.D to the engagement mode M.sub.E, and the input section 9 is disconnected from the output section 10 in the engagement mode M.sub.E. The input section 9 is connected to the output section 10 when displacing the actuating unit 2 from the engagement mode M.sub.E to the disengagement mode M.sub.D. The input section 9 is connected to the output section 10 with the locking mechanism 11 when the actuating unit 2 is exerting a rotational force on the output section 10 equal to or less than the predetermined force level value V.sub.FL during displacement of the actuating unit 2 from the disengagement mode M.sub.D to the engagement mode M.sub.E. The input section 9 is disconnected from the output section 10 with the locking mechanism 11 when the actuating unit 2 is exerting a rotational force on the output section 10 greater than the predetermined force level value V.sub.FL in the engagement mode M.sub.E. The input section 9 is connected to the output section 10 with the locking mechanism 11 when the actuating unit 2 is exerting a rotational force on the output section 10 equal to or less than a predetermined force level value V.sub.FL during displacement of the actuating unit 2 from the engagement mode M.sub.E to the disengagement mode M.sub.D.
(26) When operating the actuator system 1, the shifting unit 15 is displaced with the actuating mechanism 14 from the disengagement position P.sub.D to the engagement position P.sub.E during displacement of the actuating unit 2 from the disengagement mode M.sub.D to the engagement mode M.sub.E. The shifting unit 15 is displaced with the actuating mechanism 14 from the engagement position P.sub.E to the disengagement position P.sub.D during displacement of the actuating unit 2 from the engagement mode M.sub.E to the disengagement mode M.sub.D.
(27) The present disclosure has been presented above with reference to specific embodiments. However, other embodiments than the above described are possible and within the scope of the disclosure. Different method steps than those described above, performing the method by hardware or software, may be provided within the scope of the disclosure. Thus, according to an exemplary embodiment, there is provided a non-transitory computer-readable storage medium storing one or more programs configured to be executed by one or more processors of the actuator system 1, the one or more programs comprising instructions for performing the method according to any one of the above-discussed embodiments. Alternatively, according to another exemplary embodiment a cloud computing system can be configured to perform any of the method aspects presented herein. The cloud computing system may comprise distributed cloud computing resources that jointly perform the method aspects presented herein under control of one or more computer program products. Moreover, the processor may be connected to one or more communication interfaces and/or sensor interfaces for receiving and/transmitting data with external entities such as e.g. sensors arranged on the vehicle surface, an off-site server, or a cloud-based server.
(28) The processors associated with the control unit of the actuator system 1 may include any number of hardware components for conducting data or signal processing or for executing computer code stored in memory. The system may have an associated memory, and the memory may be one or more devices for storing data and/or computer code for completing or facilitating the various methods described in the present description. The memory may include volatile memory or non-volatile memory. The memory may include database components, object code components, script components, or any other type of information structure for supporting the various activities of the present description. According to an exemplary embodiment, any distributed or local memory device may be utilized with the systems and methods of this description. According to an exemplary embodiment the memory is communicably connected to the processor (e.g., via a circuit or any other wired, wireless, or network connection) and includes computer code for executing one or more processes described herein.
(29) It will be appreciated that the above description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. While specific examples have been described in the specification and illustrated in the drawings, it will be understood by those of ordinary skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure as defined in the claims. Furthermore, modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular examples illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out the teachings of the present disclosure, but that the scope of the present disclosure will include any embodiments falling within the foregoing description and the appended claims. Reference signs mentioned in the claims should not be seen as limiting the extent of the matter protected by the claims, and their sole function is to make claims easier to understand.
REFERENCE SIGNS
(30) 1 Actuator system
(31) 2 Actuating unit
(32) 3 Electric motor
(33) 4 Clutch unit
(34) 5 Drive shaft
(35) 6 Oil pump unit
(36) 7 Pump rotor
(37) 8 Housing structure
(38) 8a Inlet opening
(39) 8b Outlet opening
(40) 9 Input section
(41) 10 Output section
(42) 11 Locking mechanism
(43) 12 Spring
(44) 13 Detent device
(45) 14 Actuating mechanism
(46) 15 Shifting unit
(47) 16 Coupling unit
(48) 17 Bearing
(49) 18 Gear drive shaft
(50) 19 Intermediate drive shaft
(51) G1 First gear wheel
(52) G2 Second gear wheel
(53) G3 Third gear wheel
(54) G4 Fourth gear wheel
(55) T Transmission
(56) P Propulsion unit