Method and Device to Determine the Nitrogen Oxide-Storage Capability of a Catalytic Converter of a Vehicle
20190390583 ยท 2019-12-26
Assignee
Inventors
Cpc classification
F01N2370/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2550/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0842
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2900/1614
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method to determine a nitrogen oxide storage capacity of a catalytic converter of a vehicle in which a concentration of nitrogen oxides is measured in an exhaust gas downstream of the catalytic converter includes, in at least one first step, setting a concentration of nitrogen oxides in the exhaust gas at which the catalytic converter absorbs nitrogen oxides, and in at least one second step, setting a concentration of nitrogen oxides in the exhaust gas at which a desorption of nitrogen oxides by the catalytic converter takes place. The nitrogen oxide storage capacity of the catalytic converter is determined by considering a behavior of the catalytic converter at least during the desorption of nitrogen oxides.
Claims
1.-10. (canceled)
11. A method to determine a nitrogen oxide storage capacity of a catalytic converter of a vehicle in which a concentration of nitrogen oxides is measured in an exhaust gas downstream of the catalytic converter, comprising the steps of: in at least one first step, setting a concentration of nitrogen oxides in the exhaust gas at which the catalytic converter absorbs nitrogen oxides; in at least one second step, setting a concentration of nitrogen oxides in the exhaust gas at which a desorption of nitrogen oxides by the catalytic converter takes place; and determining the nitrogen oxide storage capacity of the catalytic converter by considering a behavior of the catalytic converter at least during the desorption of nitrogen oxides.
12. The method according to claim 11, wherein the concentration of nitrogen oxides is set in the exhaust gas at which the catalytic converter absorbs nitrogen oxides such that a saturation of the catalytic converter with nitrogen oxides occurs.
13. The method according to claim 12, wherein after the saturation, an overrun mode of the vehicle is realized, and wherein based on a chronological sequence of the desorption of nitrogen oxides, the nitrogen oxide storage capacity of the catalytic converter is inferred.
14. The method according to claim 11, wherein in a plurality of first steps, the concentration of nitrogen oxides is set in the exhaust gas at which the catalytic converter absorbs nitrogen oxides, and in a plurality of second steps, the concentration of nitrogen oxides is set in the exhaust gas at which the desorption of nitrogen oxides by the catalytic converter takes place, wherein based on a stored and a released amount of nitrogen oxides via the plurality of first steps and second steps, the nitrogen oxide storage capacity of the catalytic converter is inferred.
15. The method according to claim 11, wherein respective initial gradients of a chronological sequence of the concentration of nitrogen oxides in the exhaust gas are determined upstream of the catalytic converter and downstream of the catalytic converter during the at least one first step, wherein respective second gradients of a chronological sequence of the concentration of nitrogen oxides in the exhaust gas upstream of the catalytic converter and downstream of the catalytic converter are determined during the at least one second step, wherein based on the gradients the nitrogen oxide storage capacity of the catalytic converter is inferred.
16. The method according to claim 15, wherein an average value is created from a multitude of totals of the first gradient and from a multitude of totals of the second gradient, wherein the nitrogen oxide storage capacity of the catalytic converter is inferred on a basis of the average value.
17. The method according to claim 11, wherein the nitrogen oxide storage capacity of a passive nitrogen oxide absorber of a vehicle is determined.
18. The method according to claim 11, wherein the nitrogen oxide storage capacity of an oxidation catalytic converter of a vehicle is determined.
19. The method according to claim 11, wherein the nitrogen oxide storage capacity of a passively operated nitrogen oxide storage catalytic converter of a vehicle is determined.
20. A method to determine a nitrogen oxide storage capacity of a catalytic converter of a vehicle with a sensor to measure a concentration of nitrogen oxides in an exhaust gas downstream of catalytic converter, comprising the steps of: in at least one first step, setting a concentration of nitrogen oxides in the exhaust gas at which the catalytic converter absorbs nitrogen oxides by a control device; in at least one second step, setting a concentration of nitrogen oxides in the exhaust gas at which a desorption of nitrogen oxides by the catalytic converter takes place by the control device; and determining the nitrogen oxide storage capacity of the catalytic converter by considering a behavior of the catalytic converter at least during the desorption of nitrogen oxides by the control device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
DETAILED DESCRIPTION OF THE DRAWINGS
[0030]
[0031] Downstream of catalytic converter 14 and in the present case upstream of dosage device 20, sensor 22 is arranged in exhaust gas system 12 by means of which the concentration of nitrogen oxides in the exhaust gas downstream of catalytic converter 14 can be measured. An appropriate curve 24 in
[0032] In the method to be illustrated with the aid of
[0033] In the method illustrated by means of
[0034] In point of time 34 applied into timeline 32 in
[0035] During a second step 36, which takes place immediately after point in time 34, catalytic converter 14 desorbs the nitrogen oxides. Accordingly, the concentration of nitrogen oxides in the exhaust gas downstream of catalytic converter 14 (curve 24) during the time interval following point in time 34 is not zero; the concentration drops, however. The behavior of catalytic converter 14 during this desorption of nitrogen oxides will be used to determine the nitrogen oxide storage capacity of catalytic converter 14.
[0036] Preferably, the requirements to be met while doing so consist in that the NOx storage, that is catalytic converter 14, be saturated and that the temperatures before catalytic converter 14 and after catalytic converter 14 neither increase nor drop drastically as it is advantageous that the temperature gradient be not too high. The reason for this is that the NOx storage capacity of catalytic converter 14 also depends on the temperature in general. Thus, with an essentially constant temperature, the desired desorption effect will not be superposed too significantly by the temperature effect.
[0037] In the event that exhaust system 10 was provided with an exhaust gas recirculation, particularly a high-pressure exhaust gas recirculation, it is preferable that the exhaust gas recirculation be done without in overrun mode. Otherwise nitrogen oxide emissions of the combustion engine would circulate in a circle and the raw emissions would drop more slowly accordingly. However, as soon as the raw NOx emissions from the engine reach the value of zero (point in time 34), an exhaust gas recirculation can be realized again, and the high-pressure exhaust gas recirculation rate can be increased.
[0038] Furthermore, to reinforce the desorption, the exhaust gas mass flow through catalytic converter 14 can be modified by means of suitable motor measures. In particular, the exhaust gas mass flow through catalytic converter 14 can be reduced to increase the measurement accuracy when capturing the nitrogen oxide concentration by means of sensor 22. For instance, changing the exhaust gas mass flow can be realized by appropriately setting the engine running speed, and/or by activating a throttle valve, and/or by changing a high-pressure exhaust gas recirculation rate or low-pressure exhaust gas recirculation rate.
[0039] When these requirements are met, the nitrogen oxide concentration will be preferably measured behind catalytic converter 14 using nitrogen oxide sensor 22. In the event that catalytic converter 14 is still capable at all to store nitrogen oxide, the nitrogen oxide concentration behind catalytic converter 14 will drop, in other words, downstream from catalytic converter 14, slower than before catalytic converter 14, that is, than upstream of catalytic converter 14. Thus, a desorption of nitrogen oxides by catalytic converter 14 takes place in overrun mode.
[0040] Preferably, the desorbed amount of nitrogen oxides in a modeled, that is, expected nitrogen oxide amount will be adjusted. Such type of model can also indicate how the nitrogen oxide concentration in the exhaust gas downstream of catalytic converter 14 should reduce to zero should a raw emission of nitrogen oxide be present. Thus, the model can for instance take into account the subsiding of measurements of sensor 22 or the existence of areas where the exhaust gas runs through less well in exhaust system 10, which accordingly can lead to a slowed down reduction of the nitrogen oxide concentration downstream of catalytic converter 14. Moreover, the model takes into account the ageing of exhaust system 10, particularly of catalytic converter 14.
[0041] If the actual measured course of the downstream nitrogen oxide concentration reduction of catalytic converter 14 deviates from the expected NOx decay curve, it is indicative of an appropriate change, particularly of a reduction, of the nitrogen oxide storage capacity of catalytic converter 14.
[0042] In particular, the desorbed nitrogen oxide amount, while in overrun mode, as well as the gradient of the nitrogen oxide decay curve, while in overrun mode by means of a model suggests the absolute nitrogen oxide storage capacity of catalytic converter 14. The nitrogen oxide storage capacity of catalytic converter 14 used as a basis in a currently used model will then be corrected upwards or downwards if the measured nitrogen oxide decay curve deviates from the target NOx decay curve.
[0043] Instead of observing the NOx saturation and the NOx desorption in overrun mode, the amounts that accumulated during a plurality of absorption processes or desorption processes can be observed. This is to be illustrated with reference to
[0044] This variant is based on the finding that by lowering and increasing the partial NOx pressure in the area of catalytic converter 14, small absorption processes and desorption processes occur continuously. Such type of variations of the partial NOx pressure occur in dynamic driving situations for instance when the raw NOx emissions of the combustion engine vary due to varying load requirements to the combustion engine. In this case, it is preferred to accumulate the respective NOx amounts separately from each other. The total amount of nitrogen oxides that was absorbed, and the total desorbed amount of nitrogen oxides will then be compared with the quantities that are expected in accordance with a model.
[0045] In
[0046] In another diagram in
[0047] To determine the nitrogen oxide amounts as correctly as possible, it is important that the NOx concentrations before catalytic converter 14 or after catalytic converter 14 be known with low margins of error. In the event that measuring errors do exist, these errors before catalytic converter 14 and after catalytic converter 14 should tend to go into the same direction. The existence of errors can be caught for instance by observing conditions in which a storage of nitrogen oxides in catalytic converter 14 does not occur. In that case, the measuring values upstream of catalytic converter 14 or downstream of catalytic converter 14 should match or the modeled value upstream of catalytic converter 14 should correspond to the value downstream of catalytic converter 14 as measured with sensor 22. Furthermore, the nitrogen oxide concentrations should exist at the correct point in time. For this, the values of sensors before catalytic converter 14 or after catalytic converter 14 (or the values provided by the raw emission model and the values provided by sensor 22 after catalytic converter 14) should be geared to each other chronologically. The appropriate procedures are known to the expert.
[0048] To determine the absorption processes and desorption processes, the nitrogen oxide absorption and the nitrogen oxide desorption of catalytic converter 14 are continuously ascertained. This takes place by means of a subtraction of the nitrogen oxide mass flows before catalytic converter 14 and the nitrogen oxide mass flows after catalytic converter 14 from each other. NOx sensor 22 has been provided to determine the NOx mass flow downstream of catalytic converter 14. An emission model can also be used to determine the NOx mass flow before catalytic converter 14.
[0049] The nitrogen oxide absorption mass flows and the nitrogen oxide desorption mass flow are accumulated or added up separately from each other. Furthermore, the nitrogen oxide of the nitrogen oxide raw emissions of the combustion engine will be accumulated. In addition, a specific value will be determined, which will be representative for the averaged nitrogen oxide gradient upstream of catalytic converter 14, which in other words indicates the averaged increase of a curve, which represents the nitrogen oxide raw emissions of the combustion engine. Such type of specific value can be calculated or indicated in ppm.sub.NOx per second in particular. Accordingly, a high specific value exists in the event of significant changes of the raw emissions. In contrast, a low specific value indicates less strong variations of the nitrogen oxide raw emissions.
[0050] Additionally, the difference between the total absorbed amounts of nitrogen oxides and the total desorbed amounts of nitrogen oxides depends on the temperature profile and on the raw emission during the evaluation period. For instance, the nitrogen oxide storage capacity of catalytic converter 14 generally increases when the temperature of catalytic converter 14 drops. Accordingly, the accumulated amount of absorbed nitrogen oxide is larger than the accumulated amount of desorbed nitrogen oxide. Conversely, an increased temperature of catalytic converter 14 will cause the accumulated desorption to be generally larger than the accumulated absorption.
[0051] Difference 54, which exists at the end of the observed evaluation period will be compared with an expected, modelled difference. If difference 54 is greater or smaller than the expected difference, it could suggest a drift of the emission model or of sensor 22. This can be compensated by an appropriate new calibration of the emission model or of sensor 22. In the event that no such drift exists, the NOx storage capacity of catalytic converter 14 can be inferred based on difference 54.
[0052] The diagnosis will be preferably performed while observing a past time interval. Thus, it can be assured that pre-determined fringe conditions existed within the time interval. It can be provided that one of these fringe conditions be that the NOx storage, in other words, catalytic converter 14, was sufficiently saturated with nitrogen oxides during the observed, past time interval. For instance, a saturation of a minimum of 80 percent can be allowed for. Moreover, a time interval is preferably observed in which the temperature was sufficiently stable, and was within a permitted range. For this, it can be considered for instance whether in case of a temperature change of the exhaust gas upstream from catalytic converter 14 no or at the most a slight temperature change took place downstream of catalytic converter 14. Fixing this fringe condition in turn is founded on the desorption's temperature dependency.
[0053] As an additional fringe condition, it can be provided that the specific value for the nitrogen oxide gradient upstream from catalytic converter 14 was within a pre-determined range. This range should not be too small. Otherwise the absorption effects and the desorption effects will be very low so that they cannot be captured very well meteorologically. By contrast, if the range is too wide, the tolerances of the emission model and the tolerances of sensor 22 can become too great. Furthermore, it can be checked whether the difference between the absorption and the desorption of the past time interval is plausible as a fringe condition. This can be checked in particular while consulting a model.
[0054] To assess the diagnosis, the amount of the accumulated absorption and the amount of the accumulated desorption will be compared with the modelled absorption and the modelled desorption. In the event that the difference of the accumulated absorption total and the accumulated desorption total is lesser than the modelled difference or the modelled total, it is a sign for a reduced nitrogen oxide storage capacity of catalytic converter 14. Thus, based on the absorption quantities and the desorption quantities, the absolute nitrogen oxide storage capacity of catalytic converter 14 can be inferred by means of a model. The model preferably comprises a target value for the absorption amount and a target value for the desorption amount for the provided fringe conditions in the provided time interval. These target values constitute a function of the temperature, the specific value of the NOx gradient, of the exhaust gas mass flow, and the total of the nitrogen oxide raw emissions. The currently modelled nitrogen oxide storage capacity of catalytic converter 14 can be corrected upwards or downwards when the measured absorption amount and the measured desorption amount deviates from the target absorption amount and the target desorption amount.
[0055] An additional possibility of taking into account the desorption of the nitrogen oxides by catalytic converter 14 depending on the concentration of nitrogen oxides in the exhaust gas to determine the nitrogen oxide storage capacity of catalytic converter 14, is to be illustrated while referring to
[0056] Preferably, one proceeds in the following manner to determine the specific value for the NOx gradient. Initially, a signal noise of nitrogen oxide sensor 22 after catalytic converter 14 as well as the (optional) nitrogen oxide sensor upstream of catalytic converter 14 will be averaged out. The gradient or the increase of nitrogen concentrations upstream of catalytic converter 14 will be determined in ppm.sub.NOx per second for instance. As a basis for this, a nitrogen oxide sensor upstream of catalytic converter 14 (not shown) or a nitrogen oxide raw emission model will be used. Furthermore, the gradient or the nitrogen oxide concentration increase downstream of catalytic converter 14 will be preferably ascertained in ppm.sub.NOx per second for which nitrogen oxide sensor 22 serves as a basis.
[0057] Subsequently, an average value will be formed for a defined time period of a minimum of 100 seconds for instance based in the totals of nitrogen oxide gradients before catalytic converter 14 and after catalytic converter 14. This average value is a specific value that is representative of the nitrogen oxide gradient.
[0058] For instance, according to
[0059] Also, when recognizing the nitrogen oxide gradient downstream of catalytic converter 14, which exhibits a nitrogen oxide storage capacity, the diagnosis is preferably performed on a past time interval. In this case as well, it can be provided as a fringe condition that the NOx storage or catalytic converter 14 was sufficiently saturated with nitrogen oxides in the past time interval. Furthermore, it is preferably detected that the exhaust gas temperature in the past time interval was sufficiently stable and within the permitted range. The specific value for the nitrogen oxide gradient was preferably upstream of catalytic converter 14 within a pre-determined range. If this range was too small, the tolerances and the noise made by the sensors dominated excessively. In contrast, if the specific value was too high, the tolerances of the emission model and the sensors' tolerances were too high.
[0060] By means of the specific value, which can be ascertained by means of the average values of the totals of the NOx gradients before catalytic converter 14 and after catalytic converter 14, the absolute nitrogen oxide storage capacity of catalytic converter 14 can be inferred using a model. The model preferably has a target value for the specific value of the nitrogen oxide gradient after catalytic converter 14 for the provided parameters in the provided time interval. This is a function of the temperature, the exhaust gas mass flow, the total of the nitrogen oxide raw emission and of the nitrogen oxide gradient before catalytic converter 14, however. The currently modelled nitrogen oxide storage capacity of catalytic converter 14 will be corrected upwards or downwards if the measured specific value of the nitrogen oxide gradient deviates from the target value.
[0061] The knowledge of the nitrogen oxide storage capacity of catalytic converter 14 can be used for the operating mode of exhaust system 10. For instance, the engine's raw nitrogen oxide emission can be adapted via the engine control unit. Furthermore, an enrichment step dosage strategy and/or a urea dosage strategy can be adapted or heating measures of the exhaust gas can be taken.
[0062] Moreover, based on the storage capacity of catalytic converter 14, the current performance of catalytic converter 14 in respect of a reduction of the content of hydrocarbon (HC), carbon monoxide (CO), and nitrogen oxides (NOx) in the exhaust gas can be inferred. Thus, a diagnosis of catalytic converter 14 according to OBD will be possible. For the diagnosis, an error can be reported in the event of a lower deviation of a critical nitrogen oxide storage capacity or storage amount. The consequence of this would be that an engine control light would be activated. In addition, or alternatively, additional diagnostic measures could be initiated to validate the result for instance. Such type of validation measures can be realized based on the state of the art.
[0063] Also, the current Sulphur concentration in the fuel and the Sulphur load of catalytic converter 14 can be inferred based on the change of the nitrogen oxide storage capacity of catalytic converter 14 within a time interval or interval in which a desulfurization of catalytic converter 14 takes place. Therefore, an optimization of a DeSOx strategy will be possible, that is, a desulfurization strategy of catalytic converter 14. In particular, the interval or the time interval between two DeSOx measures and the DeSOx intensity can be optimized. The DeSOx intensity is particularly expressed in a depth of the enrichment step, in other words, in the extent or intensity of the enrichment of the air-fuel mixture, in the duration of the enrichment step and in the number of enrichment steps. The desulfurization of catalytic converter 14 can be realized particularly under increased temperatures, for instance as part of a regeneration of particle filter 16, by means of appropriate enrichment steps.
REFERENCE CHARACTERS
[0064] 10 Exhaust system [0065] 12 Exhaust gas system [0066] 14 Catalytic converter [0067] 16 Particle filter [0068] 18 SCR catalytic converter [0069] 20 Dosage device [0070] 22 Sensor [0071] 24 Curve [0072] 26 Curve [0073] 28 Control device [0074] 30 Step [0075] 32 Timeline [0076] 34 Point in time [0077] 38 Ordinate [0078] 40 Curve [0079] 42 Curve [0080] 44 Step [0081] 46 Step [0082] 48 Ordinate [0083] 50 Curve [0084] 52 Curve [0085] 54 Difference [0086] 56 Ordinate [0087] 58 Curve [0088] 60 Curve [0089] 62 Step [0090] 64 Step