MEMS AIRBORNE ULTRASONIC TRANSDUCER SYSTEM FOR DETECTING BRAIN HAEMORRHAGE
20230012963 · 2023-01-19
Assignee
Inventors
Cpc classification
B06B1/0292
PERFORMING OPERATIONS; TRANSPORTING
A61B5/02042
HUMAN NECESSITIES
A61B5/0265
HUMAN NECESSITIES
B06B1/0215
PERFORMING OPERATIONS; TRANSPORTING
A61B5/0093
HUMAN NECESSITIES
International classification
A61B5/02
HUMAN NECESSITIES
A61B5/00
HUMAN NECESSITIES
Abstract
An MEMS airborne ultrasonic transducer system operating on a thermoacoustic principle to determine brain haemorrhage, includes: an RF transmitter and ultrasound receiver systems to transmit RF energy and receive ultrasound wave, respectively, an RF transmitter system having an RF signal generator, an RF amplifier and a horn antenna, and an ultrasound receiver system having a lock-in amplifier, a DC supply and two ultrasonic transducer arrays wirebonded to low noise amplifier (LNA) chips. The MEMS airborne ultrasonic transducer system determines brain haemorrhage based on detecting RF-induced, blood-originating, thermoacoustic ultrasound wave at the pulse modulation frequency.
Claims
1. A micro-electro-mechanical system (MEMS) airborne ultrasonic transducer system operating on a thermoacoustic principle to determine brain haemorrhage, comprising: a radio frequency (RF) transmitter and ultrasound receiver systems to transmit RF energy and receive ultrasound wave, respectively, an RF transmitter system having an RF signal generator, an RF amplifier and a horn antenna, and each of the ultrasound receiver systems having a lock-in amplifier, a direct current (DC) supply and two ultrasonic transducer arrays wirebonded to low noise amplifier (LNA) chips.
2. The MEMS airborne ultrasonic transducer system according to claim 1, wherein an RF-induced volumetric expansion of blood in a brain launches the ultrasound wave to be detected with the ultrasound receiver system.
3. The MEMS airborne ultrasonic transducer system according to claim 1, wherein a pulse modulation frequency of the RF transmitter is between 50 kHz and 300 kHz.
4. The MEMS airborne ultrasonic transducer system according to claim 1, wherein a carrier frequency of the RF transmitter is between 1.8 GHz and 2.4 GHz.
5. The MEMS airborne ultrasonic transducer system according to claim 1, wherein human safety levels (<8 W/kg) are not exceeded by a power input of the RF transmitter.
6. The MEMS airborne ultrasonic transducer system according to claim 1, wherein the ultrasound receiver system comprises two ultrasonic transducer arrays, each ultrasonic transducer array of the two ultrasonic transducer arrays is wirebonded to one of the LNA chips, each ultrasonic transducer array is composed of independent four transducers in 2×2 CMUT configuration, four transducers in each ultrasonic transducer array differ in membrane size to have an incremental difference in a resonance frequency from one another, and each ultrasonic transducer array supports hyperspectral imaging and enhanced bandwidth modes by changing a DC voltage during operational use.
7. The MEMS airborne ultrasonic transducer system according to claim 6, wherein each of the four transducers is a capacitive micromachined ultrasonic transducer (CMUT), each of the four transducers operates in air without touching a subject of interest (i.e., head suspected of having brain haemorrhage), each of the four transducers has a poly silicon membrane acting as a top electrode, each of the four transducers has a poly silicon bottom electrode, each of the four transducers has poly silicon dimples facing the poly silicon bottom electrode, each of the four transducers has no insulation layer keeping the top electrode and the poly silicon bottom electrode from passing current in-between at membrane collapse, each of the four transducers has the top and bottom poly silicon electrodes covered by a very thin native oxide (10 Å) enabling a tunneling resistance, each of the four transducers has an electrical contact resistance (ECR) observed at Hertzian contact of the poly silicon dimples, lack of insulation layer solves a common charging problem associated with insulators in a high electric field, each of the four transducers operates reliably at a resistive-collapse (R-collapse) mode, each of the four transducers utilizes insulator-free, high-resistance (>10 kΩ) Hertzian contact version of collapse mode operation of the CMUT, a control range of a transducer membrane against ultrasound stimulation and a sensitivity of a measuring system are adjusted by controlling a DC bias voltage after the membrane collapse, and the DC bias voltage of the transducer membrane is configured to be changed down to a snapback voltage or changed up beyond a collapse voltage.
8. The MEMS airborne ultrasonic transducer system according to claim 7, wherein a diameter of each of the poly silicon dimples is 8 μm, a thickness of each of the poly silicon dimples is 0.75 μm, the poly silicon dimples each have a curved surface profile forming a small-sized Hertzian contact at the membrane collapse, the poly silicon dimples are spatially distributed on a contacting surface of the transducer membrane, the poly silicon dimples form the small-sized Hertzian contact with the poly silicon bottom electrode at the membrane collapse, and the poly silicon dimples present a high electrical resistance at the membrane collapse.
9. The MEMS airborne ultrasonic transducer system according to claim 7, wherein specifications of each of the four transducers are: collapse voltage is 1.4 V, snapback voltage is 1.25 V, impedance model parameters R.sub.S, C.sub.S and R.sub.P are 150 Ω, 36.7 pF and 15.2 kΩ at the DC bias voltage of 1.75 V, respectively, the DC bias voltage applied on the poly silicon membrane is almost unchanged at the R-collapse mode since R.sub.S is much smaller than R.sub.P, each of the four transducers features broad bandwidth and high sensitivity (i.e., high displacement response) at the R-collapse mode, i.e., collapse mode with the ECR.
10. The MEMS airborne ultrasonic transducer system according to claim 1, wherein operates as follows: the RF signal generator generates a pulse modulated RF carrier signal, the RF signal generator sweeps a pulse modulation frequency from 50 kHz up to 300 kHz, the RF signal generator is connected to the lock-in amplifier for sync, an DC bias voltage of each of the two ultrasonic transducer arrays is adjusted for maximum sensitivity for a present pulse modulation frequency, the lock-in amplifier tracks the pulse modulation frequency, the lock-in amplifier measures a signal coming from the LNA chips to calculate a spectral ultrasound power at a predetermined frequency for a specific blood size to benefit from constructive and destructive interference of RF-induced blood-originating ultrasound waves, the lock-in amplifier uses a time-gated mode to process only a predetermined time waveform interval between t.sub.START and t.sub.STOP (referenced to a trigger signal from the RF signal generator) determined from an ultrasound time-of-flight calculation for a certain region within a brain, lock-in amplifier data collected from #1 MEMS ultrasonic transducer and #2 MEMS ultrasonic transducer, each having 4 units (CMUT #1 to CMUT #4), are processed with multi-frequency and multi-band (hyperspectral) imaging techniques, equipments for the RF transmitter and the ultrasound receiver systems are controlled by a personal computer and a software, and frequency domain analysis of thermoacoustic ultrasound wave caused by blood accumulation of certain size under RF energy transfer is performed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The figures used to better explain MEMS airborne ultrasonic transducer system developed with this invention and their descriptions are as follows:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0087] The present invention has been described in detail in the following. This invention offers a new method of detecting brain haemorrhage.
[0088] In this section, a novelty is going to be demonstrated.
[0089] Our invention is a MEMS airborne ultrasonic transducer system to detect thermoacoustic generation of ultrasound wave caused by the RF-induced volumetric expansion of blood in the brain (
[0090] Our axisymmetric 2D finite element model shown in
TABLE-US-00003 TABLE III Material properties for simulation. Material Properties Material p β Longitudinal Shear Type (kg/m.sup.3) (K.sup.−1 × 10.sup.−4) velocity (m/s) velocity (m/s) Skull bone 1850 1.97 3400 1760 Brain 1046 1.60 1560 — Blood 1050 4.00 1500 — Air 1 — 340 —
[0091] The finite element analysis was performed using double precision solver of a commercially available software package (PZFlex). On-axis pressure point shown in
[0092] Initially, 100 kHz single pulse triangular wave with a temperature of 1 C increasing (0 μs-5 μs) and decreasing (5 μs-10 μs) of the blood bank (no thermal expansion of brain) was applied and ultrasonic wave caused by thermal expansion at the time of t=15 μs was observed in
[0093] For an RF signal with an on/off modulation frequency of 100 kHz, time domain finite element simulations were performed under the assumption of brain, blood and skull bone being simultaneously heated with a 10 cycle triangular waveform. The pressure waveforms are shown in
[0094] Fast Fourier Transforms (FFT) of pressure waveforms in
[0095] Pressure waveform in
[0096] Specific absorption rate (SAR) is defined in equation (2). Based on theoretical calculations described in equations (2) and (3), RF heat delivered to the tissue can be related to accompanying increase in its temperature (ΔT). Uniform electric field, E(r), is assumed within the head, and using the material properties in Table IV, normalized temperature increase ratios for brain and skull bone with respect to blood are calculated to be 0.83 and 0.24, respectively.
[0097] The
TABLE-US-00004 TABLE IV Material properties for theoretical calculations Material properties ΔT/ΔT.sub.bl Material Density, ρ Conductivity, σ Heat Capacity, C α type (kg/m.sup.3) (S/m) (J/kg × K) (σ/C × ρ) Skull 1850 0.43 3100 0.24 bone(sk) Brain (br) 1046 1.71 3630 0.83 Blood (bl) 1050 2.04 3617 1
finite element simulation results are summarized in Table V. Using the maximum allowed average heat power of 8 W/kg at a duty cycle of 50% in equation (3), temperature increase in the blood over a cycle was calculated to be in the range of μK as given in Table V. Considering the minimum detectable pressure level of approximately 0.9 mPa for a CMUT receiver in air [38, 39], signal-to-noise ratio (SNR) should be increased by averaging techniques [40]. This technique for collecting data will improve the SNR with the square root of the number of samples [40, 41].
TABLE-US-00005 TABLE V Summary of finite element simulation results FEA # Property 1 2 3 Frequency (kHz) 100 150 225 Blood dimension (cm) 1 1 1 Depth (cm) 1 1 1 Temperature increase (μK) 0.022 0.015 0.010 Temperature dependent pressure (Pa/K) 45 25 104 Pressure (μPa) 0.99 0.38 1.04 Burst frequency (kHz) 5 5 5 Data collection time (min) 2.8 19.1 2.5
[0098] MEMS airborne ultrasonic transducer system setup proposed to detect thermoacoustic generation of ultrasound wave caused by the RF-induced volumetric expansion of blood in the brain is given in
[0099] MEMS ultrasonic transducer array (2×2 CMUT) placed on a low noise amplifier (LNA) chip is schematically shown in
[0100] Mask design and actual realization of MEMS ultrasonic transducer array are given in
[0101] Cross-sectional view of the MEMS ultrasonic transducer design is schematically given in
TABLE-US-00006 TABLE VI Values of the representative dimensions of the design. Dimension parameter Value #1: 500 Membrane diameter (d.sub.MEMBRANE), μm #2: 470 #3: 440 #4: 410 Support length (d.sub.SUPPORT), μm 50 Hole-to-hole diameter (d.sub.HOLE-To-HOLE), μm 28 Dimple diameter (d.sub.DIMPLE), μm 8 Hole diameter (d.sub.HOLE), um 16 Metal thickness (t.sub.METAL), um No metal on membrane, 0.5 on pads POLY2 thickness (t.sub.POLY2), μm 1.5 Dimple thickness (t.sub.DIMPLE), μm 0.75 POLY1 thickness (t.sub.POLY1), μm 2.0 POLY0 thickness (t.sub.POLY0), μm 0.5 SiN thickness (t.sub.SiN), μm 0.6 Substrate thickness (t.sub.SUBS), μm >650
[0102] This process is based on polysilicon layers. The ability to design membranes and the ability to etch sacrificial oxide layers under the polysilicon layers makes this process valuable for our design. Obtain perfect etching of sacrificial oxide layers requires placement of holes in the polysilicon layers. The distance between any etching holes cannot be larger than 30 μm. CO.sub.2 dry etch in addition to the standard HF wet etch for oxide removal was used. CO.sub.2 dry was used to prevent the stiction of the adhesion between the membrane and the substrate for the large aspect ratio used in the membrane (1:200). Very low compressive stress (<7 MPa) of POLY2 membrane material with a thickness of 1.5 μm made our large aspect-ratio membrane having negligible curvature due to residual stress.
[0103] Important things to note in this design are [0104] There is no metal deposition on the membrane (
[0110] Input impedance representation for CMUTs in conventional (no contact between the membrane and the substrate) and collapse (having an insulation layer between the membrane and the substrate preventing DC current flow) mode is given in
[0111] Input impedance representation for our novel CMUT design featuring highly resistive dimples to form current flow in collapse mode is given in
[0112] R-collapse mode enables important features (dependency on frequency (w: angular frequency in rad/s, f=w/2π in Hz) and dimple resistance (R.sub.P)) as a novelty to be explored in our invention.
[0113] In general, an insulation layer is needed to prevent top and bottom electrodes to short circuit when membrane collapses onto the substrate. Membrane and substrate surfaces will touch and form a flat mechanical contact region having an electrical conductive path. In our design, first we selected both contacting surfaces made of polysilicon having high resistivity compared to metals roughly differing by 5 orders of magnitude. Second, right underneath the membrane, our design had dimples of small diameter and curved structure to form small-sized hertzian contact at membrane collapse. Third, placement of dimples at every other geocentric center of hole triangles (
[0114] MEMS ultrasonic transducer, CMUT #3 having a membrane diameter of 440 μm (Table VI), was characterized via laser vibrometer. Other CMUTs (#1, #2, #4) will be similar to CMUT #3 with varying resonance frequency (also, collapse and snapback voltages) due to changes in membrane diameter. Laser vibrometer displacement measurements of MEMS ultrasonic transducer showing collapse and snapback behavior is shown in
[0117] R-collapse mode enables important features. Dimple resistance (
[0118] Frequency dependency of the input impedance provides additional advantage for detecting signals at a certain frequency, which is suitable to capture pulse modulation frequencies between 50 kHz and 300 kHz in the detection of brain haemorrhage. As previously mentioned and shown in
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