DIALYSIS SYSTEM HAVING EXTERNAL TUBING SURFACE CLEANING
20240082470 ยท 2024-03-14
Inventors
- Aporva Raj Makam Ravindranath (Shivamogga, IN)
- Akhilesh Sham Sundar Vibhute (Gulbarga, IN)
- Sachin Sunkad (Bangalore, IN)
Cpc classification
B08B1/20
PERFORMING OPERATIONS; TRANSPORTING
A61L2202/24
HUMAN NECESSITIES
International classification
A61M1/28
HUMAN NECESSITIES
B08B1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A peritoneal dialysis (PD) system includes a housing, a PD fluid pump housed by the housing, and a reusable line in fluid communication with the PD fluid pump. The reusable line is configured to be pulled into the housing. The PD system also includes an external tubing surface cleaning unit positioned and arranged to at least one of (i) remove debris from at least a portion of the exterior of the reusable line as it is pulled into the housing, or (ii) apply disinfectant to at least the portion of the exterior of the reusable line as it is pulled into the housing.
Claims
1. A peritoneal dialysis (PD) system comprising: a housing; a PD fluid pump housed by the housing; a reusable PD fluid line in fluid communication with the PD fluid pump, the reusable PD fluid line positioned and arranged to be pulled into the housing; and an external tubing surface cleaning unit configured and positioned to at least one of (i) remove debris from at least a portion of the exterior of the reusable PD fluid line as it is pulled into the housing, or (ii) apply disinfectant to at least the portion of the exterior of the reusable PD fluid line as it is pulled into the housing.
2. The PD system of claim 1, wherein the reusable PD fluid line is a reusable patient line.
3. The PD system of claim 2, wherein the reusable patient line is a reusable dual lumen patient line.
4. The PD system of claim 1, which includes a hose reel located within the housing, the hose reel configured to pull the reusable PD fluid line into the housing.
5. The PD system of claim 1, which includes a control unit configured to cause a disinfection sequence to be performed in which an interior of the reusable PD fluid line is disinfected, and wherein the reusable PD fluid line is pulled into the housing prior to the disinfection sequence being performed.
6. The PD system of claim 1, wherein the external tubing surface cleaning unit includes a scrubber sized and shaped to extend around and contact the reusable PD fluid line to remove debris from at least the portion of the exterior of the reusable PD fluid line as it is pulled into the housing.
7. The PD system of claim 6, wherein the scrubber is a foam or fibrous scrubber formed so as to apply disinfectant to at least the portion of the exterior of the reusable PD fluid line as it is pulled into the housing.
8. The PD system of claim 7, wherein the foam or fibrous scrubber includes a cylindrical portion sized and shaped to extend around and apply disinfectant to the reusable PD fluid line, and a disinfectant application extension extending from the cylindrical portion into a disinfectant reservoir, wherein the disinfectant application extension allows disinfectant from the disinfectant reservoir to flow to the cylindrical portion.
9. The PD system of claim 8, wherein the cylindrical portion of the foam or fibrous scrubber is supported by a collar, the disinfectant reservoir extending from the collar.
10. The PD system of claim 1, wherein the external tubing surface cleaning unit includes a disinfectant reservoir configured to hold a disinfectant for application to at least the portion of the exterior of the reusable PD fluid line as it is pulled into the housing.
11. The PD system of claim 10, wherein the disinfectant reservoir includes an openable sealed closure configured to allow disinfectant to be introduced into the reservoir.
12. The PD system of claim 10, which includes a disinfectant administration device, wherein the openable sealed closure is configured to receive a tip of the disinfectant administration device such that the disinfectant administration device is able to introduce disinfectant into the reservoir.
13. The PD system of claim 10, which includes a source of disinfectant and a tube leading from the source of disinfectant to the reservoir.
14. The PD system of claim 1, wherein the external tubing surface cleaning unit is located within the housing.
15. The PD system of claim 14, wherein the housing provides an opening allowing an openable sealed closure of the external tubing surface cleaning unit to be accessed for refilling disinfectant.
16. The PD system of claim 1, wherein the external tubing surface cleaning unit is attachable to and detachable from the housing.
17. The PD system of claim 16, wherein the housing defines at least one mating aperture, and wherein the external tubing surface cleaning unit includes at least one feature sized and shaped to snap-fit within the at least one mating aperture.
18. The PD system of claim 1, wherein the external tubing surface cleaning unit includes a disinfectant reservoir, and wherein the system includes at least one sensor positioned and arranged to detect a level of disinfectant within the disinfectant reservoir.
19. The PD system of claim 18, which includes a control unit and a user interface, the at least one sensor outputting to the control unit, and wherein the control unit is configured to cause the user interface to prompt for a disinfectant refill when an output from the at least one sensor indicates a low disinfectant level within the disinfectant reservoir.
20. The PD system of claim 1, which includes at least one ultraviolet (UV) light positioned and arranged to disinfect the exterior of the reusable PD fluid line as it is pulled into the housing.
21. The PD system of claim 1, which includes a source of disinfectant and a tube leading from the source of disinfectant into the external tubing surface cleaning unit so as to be able to apply disinfectant to at least the portion of the exterior of the reusable PD fluid line as it is pulled into the housing.
22. A peritoneal dialysis (PD) system comprising: a PD machine including a housing; a reusable PD fluid line positioned and arranged to be pulled into the housing; and an external tubing surface cleaning unit configured and positioned to at least one of (i) remove debris from at least a portion of the exterior of the reusable PD fluid line as it is pulled into the housing, or (ii) apply disinfectant to at least the portion of the exterior of the reusable PD fluid line as it is pulled into the housing.
23. A peritoneal dialysis (PD) method comprising: enabling a reusable PD fluid line to be retracted into a PD fluid machine; and causing at least one of (i) debris from at least a portion of the exterior of the reusable PD fluid line to be removed, or (ii) disinfectant to be applied to at least the portion of the exterior of the reusable PD fluid line as it is retracted into the housing.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
DETAILED DESCRIPTION
System Overview
[0066] Referring now to the drawings and in particular to
[0067] System 10 in
[0068] System 10 further includes PD fluid containers or bags 38a to 38c (e.g., holding the same or different formulations of PD fluid), which connect to distal ends 24e of reusable PD fluid lines 24a to 24c, respectively. System 10d further includes a fourth PD fluid container or bag 38d that connects to a distal end 24e of reusable PD fluid line 24d. Fourth PD fluid container or bag 38d may hold the same or different type (e.g., icodextrin) of PD fluid than provided in PD fluid containers or bags 38a to 38c. Reusable PD fluid lines 24a to 24d extend in one embodiment through apertures (not illustrated) defined or provided by housing 22 of cycler 20.
[0069] System 10 in the illustrated embodiment includes four disinfection or PD fluid line connectors 30a to 30d for connecting to distal ends 24e of reusable PD fluid lines 24a to 24d, respectively, during disinfection. System 10 also provides a patient line connector 32 that includes an internal lumen, e.g., a U-shaped lumen, which for disinfection directs fresh or used dialysis fluid from one PD fluid lumen of a connected distal end 28e of reusable dual lumen patient line 28 into the other PD fluid lumen. Reusable supply tubing or lines 52a1 to 52a4 communicate with reusable supply lines 24a to 24d, respectively. Reusable supply tubing or lines 52a1 to 52a3 operate with valves 54a to 54c, respectively, to allow PD fluid from a desired PD fluid container or bag 38a to 38c to be pulled into cycler 20. Three-way valve 94a in the illustrated example allows for control unit 100 to select between (i) 2.27% (or other) glucose dialysis fluid from container or bag 38b or 38c and (ii) icodextrin from container or bag 38d. In the illustrated embodiment, icodextrin from container or bag 38d is connected to the normally closed port of three-way valve 94a.
[0070] System 10 is constructed in one embodiment such that drain line 52i during a patient fill is fluidly connected downstream from PD fluid pump 70. In this manner, if drain valve 54i fails or somehow leaks during the patient fill of patient P, fresh PD fluid is pushed down disposable drain line 36 instead of used PD fluid potentially being pulled into pump 70. Disposable drain line 36 is in one embodiment removed for disinfection, wherein drain line connector 34 is capped via a cap 34c to form a closed disinfection loop. PD fluid pump 70 may be an inherently accurate pump, such as a piston pump, or less accurate pump, such as a gear pump that operates in cooperation with a flowmeter (not illustrated) to control fresh and used PD fluid flowrate and volume.
[0071] System 10 may further include a leak detection pan 82 located at the bottom of housing 22 of cycler 20 and a corresponding leak detection sensor 84 outputting to control unit 100. In the illustrated example, system 10 is provided with an additional pressure sensor 78c located upstream of PD fluid pump 70, which allows for the measurement of the suction pressure of pump 70 to help control unit 100 more accurately determine pump volume. Additional pressure sensor 78c in the illustrated embodiment is located along vent line 52e, which may be filled with air or a mixture of air and PD fluid, but which should nevertheless be at the same negative pressure as PD fluid located within PD fluid line 52c.
[0072] System 10 in the example of
[0073] System 10 in the example of
[0074] Control unit 100 in an embodiment uses feedback from any one or more of pressure sensors 78a to 78c to enable PD machine 20 to deliver fresh, heated PD fluid to the patient at, for example, 14 kPa (2.0 psig) or higher. The pressure feedback is used to enable PD machine 20 to remove used PD fluid or effluent from the patient at, for example, between ?5 kPa (?0.73 psig) and ?15 kPa (?2.2 psig), such as ?9 kPa (?1.3 psig) or higher (more negative). The pressure feedback may be used in a proportional, integral, derivative (PID) pressure routine for pumping fresh and used PD fluid at a desired positive or negative pressure.
[0075] Inline resistive heater 56 under control of control unit 100 is capable of heating fresh PD fluid to body temperature, e.g., 37? C., for delivery to patient P at a desired flowrate. Control unit 100 in an embodiment uses feedback from temperature sensor 58a in a PID temperature routine for pumping fresh PD fluid to patient P at a desired temperature. The control and operation of inline resistive heater 56 for heat disinfection is discussed in detail below.
[0076]
[0077]
[0078]
External Tubing Surface Disinfection
[0079]
[0080]
[0081]
[0082]
[0083] Disinfectant reservoir 130 in the illustrated embodiment includes flat sides 132a to 132d and a rounded top 134. A bottom of disinfectant reservoir 130 in the illustrated embodiment is formed by first or upper half 114 of collar 112. Disinfectant reservoir 130 holds a disinfectant, such as an environmentally friendly disinfectant, e.g., citric acid or a povidone-iodine solution. Disinfectant application extension 124 of foam scrubber 120 allows the disinfectant to flow or migrate from disinfectant reservoir 130 to foam scrubber cylindrical or tubular portion 122, where the disinfectant may then be transferred to the exterior surface 28d of dual lumen patient line 28 as it is pulled through external tubing surface cleaning unit 110. Foam scrubber 120 accordingly wipes off the external surface or diameter 28d of patient line 28 and applies disinfectant to same.
[0084] Foam scrubber 120 may be made for example from polyurethane flexible foam or silicone foam, e.g., with a shore hardness ranging from Shore A50 to Shore A60, which has good absorption properties when dipped with disinfectant, for example, a povidone-iodine solution or citric acid. Collar 112 and disinfectant reservoir 130 are made of, e.g., molded from, one or more plastic in one embodiment, such as, polyvinylchloride (PVC) or a non-PVC material, such as polyethylene (PE), polyurethane (PU), polycarbonate (PC) and/or polyetheretherketone (PEEK).
[0085]
[0086] Knowing when to refill disinfectant reservoir 130 may be accomplished in a plurality of ways. In one embodiment, the disinfectant level is visible to the user, wherein at least one side 132a to 132d of reservoir 130 is made of a clear or non-opaque material such that the patient or caregiver is able to visually discern when to add disinfectant to the reservoir. Alternatively or additionally, one or more low level sensor 88 outputting to control unit 100 is provided with PD machine 20. Low level sensor 88 as illustrated in
[0087] Alternatively or additionally, control unit 100 may cooperate with the patient or caregiver to know when to refill reservoir 130 with disinfectant. In one embodiment, the patient upon refilling disinfectant reservoir 130 presses or enters a refill confirm button or input into user interface 108 of control unit 100. Control unit 100 at that point knows that reservoir 130 is full. Control unit 100 is also programmed to know how much disinfectant is used for each retraction of dual lumen patient line 28, i.e., how many disinfection sequence patient line retractions may be performed after disinfectant reservoir 130 is refilled. When control unit 100 determines that the current retraction is at or near the refill limit, control unit 28 causes user interface 10 to provide an audio, visual or audiovisual message to the patient or caregiver instructing that the disinfectant reservoir needs to be refilled.
[0088]
[0089] External tubing surface cleaning unit 110 of the present disclosure may be implemented in a plurality of different ways. In a first way as illustrated in
[0090] As illustrated in
[0091] As illustrated in
[0092] As illustrated in
Alternative Embodiments
[0093] In various alternative embodiments, while system 10 is described above with pulling reusable patient line 28 through external tubing cleaning unit 110 automatically via spring-actuated hose reel 80, a spring-actuated hose reel 80 is not required. Instead, a hose reel that is manually operated, e.g., via a rotating handle located outside of housing 22, may be provided instead. Here, reusable patient line 28 is pulled through external tubing cleaning unit 110 manually. Control unit 100 may cause user interface 108 to prompt the patient or caregiver to manually retract reusable patient line 28 into housing 22 after treatment and prior to disinfection.
[0094] Further alternatively, while housing 22 of PD machine 20 is illustrated as providing an opening 22o, such that the user may access openable sealed closure 136 of reservoir 130 for disinfectant refill, reservoir 130 is instead refilled from a disinfectant source, e.g., citric acid container or bag 66 (used also during disinfection) located within housing 22 as illustrated in
[0095] In a further alternative embodiment, reservoir 130 is not filled with disinfectant and instead the tube (not illustrated) from container or bag 66 extends into reservoir 130 and terminates just above scrubber 120 so as to be able to dispense disinfectant onto scrubber 120, e.g., just prior to the retraction of reusable patient line 28 through the scrubber. Here, a valve (not illustrated) may be provided along the tube. Control unit 100 causes the valve to open, e.g., after treatment and prior to the patient line retraction, wherein the valve remains open for only a period of time enough for tubular portion 122 of scrubber 120 to become fully wetted or saturated with disinfectant. If it is determined to be needed, control unit 100 may also open the valve during the retraction of reusable patient line 28 through scrubber 120.
[0096] In yet another alternative embodiment, the valve just described is replaced with a clamp. The clamp is in one embodiment normally spring-biased closed. A lever is provided, which actuates the spring (compresses or stretches the spring), allowing the tube extending from disinfectant container or bag 66 or bag to open so that the disinfectant is dispensed onto scrubber. The lever is actuated via a button provided at housing 22 of PD machine 20. When the user releases the button, the spring pushes the button back to its normal unactuated position and causes the clamp to occlude the tube extending from disinfectant container or bag 66, shutting off the flow of the disinfectant. Control unit 100 is in one embodiment programmed to cause user interface 108 to audibly, visually or audiovisually prompt the patient or caregiver to press the button before and/or during retraction of reusable patient line 28.
[0097] In yet a further alternative embodiment, the external tubing cleaning unit 110 is located on the outside of housing 22 of PD machine 20 where it is easy to load disinfectant into reservoir 130. Tubular portion 122 of foam scrubber is 120 provided as two halves, one each connected to first half 114 and second half 116 of collar 112. The collar and scrubber halves are normally spring-biased to not contact reusable patient line 28. One or more button is provided to allow the patient or caregiver to force the halves of foam scrubber 120 against the spring-bias and into contact with reusable patient line 28 as it is being retracted into housing 22. When the patient releases the one or more button, the one or more spring is released so as to bias the halves of foam scrubber 120 away from reusable patient line 28. Control unit 100 is in one embodiment programmed to cause user interface 108 to audibly, visually or audiovisually prompt the patient or caregiver to press or otherwise actuate the one or more button before and/or during retraction of reusable patient line 28.
[0098] In still a further alternative embodiment, external tubing cleaning unit 110 is provided as a separate handheld unit, which is again configured for easy disinfectant loading. Here, the handheld tubing cleaning unit 110 may be provided as a clamshell with reservoir 130 provided in hinged halves which are each filled with disinfectant. Foam scrubber 120 is also provided in halves, one each for the halves of reservoir 130. Where each half of scrubber 120 is attached to a half of reservoir 130, the reservoir is provided with holes or perforations for allowing the liquid disinfectant to fully wet or saturate the foam scrubber material. Control unit 100 in an embodiment causes user interface 108 to audibly, visually or audiovisually prompt the patient or caregiver to place handheld external tubing cleaning unit 110 around reusable patient line 28, directly adjacent to housing 22, as the patient or caregiver initiates the spring-actuated retraction of the patient line via hose reel 80.
[0099] It should be understood that other various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. It is therefore intended that such changes and modifications be covered by the appended claims. For example, while system 10 is described as cleaning and disinfecting the external surface of dual lumen patient line 28, system 10 may clean and disinfect the external surface of any tube that is retracted into housing 22 of PD machine 20. For example, system 10 may clean and disinfect the external surface of any one or more of reusable PD fluid lines 24a to 24d if pulled into housing 22. System 10 may clean and disinfect the external surface of drain line 36 if instead made to be reusable and pulled into housing 22. Also, while scrubber 120 is described as being a foam scrubber, scrubber 120 could alternatively be made of a fabric or fibrous material that allows disinfectant to flow through the scrubber.