SYSTEM AND METHOD FOR TREATING A FLUID

Abstract

A system for treating a fluid used for cleaning exhaust gas from pollutants including particulate matter comprises a circulation tank for accommodating the fluid, the circulation tank comprising an outlet for bleeding off part of the fluid. A first device is provided for adding a first chemical to the part of the fluid, wherein the first chemical comprises a coagulant. A separation device receives a mixture comprising the part of the fluid and the first chemical, and separates the mixture into a first fraction and a second fraction, which first fraction contains more particulate matter than the second fraction. A flocculation arrangement comprising a first flocculator device is arranged between the separation device and the first device to retain the part of the fluid and the first chemical to promote agglomeration of particulate matter comprised in the part of the fluid before the mixture is received by the separation device.

Claims

1. A system for treating a fluid used for cleaning exhaust gas from pollutants including particulate matter, comprising a circulation tank for accommodating said fluid, said circulation tank comprising an outlet for bleeding off part of the fluid, first means for adding, downstream said outlet of the circulation tank, a first chemical to said part of the fluid, said first chemical comprising a coagulant, and a separation device comprising an inlet arranged downstream said first means, which separation device is arranged for receiving a mixture comprising said part of the fluid and said first chemical, and for separating the mixture into a first fraction and a second fraction, which first fraction contains more particulate matter than the second fraction, wherein the system further comprises a flocculation arrangement comprising a first flocculator device arranged upstream said inlet of the separation device and downstream said first means, which flocculation arrangement comprises a pipe having a pipe length and comprising a plurality of pipe portions, wherein said pipe is bent such that said pipe portions at least partly extend along each other, and wherein the first flocculator device comprises a first pipe portion of said pipe portions, the flocculation arrangement being arranged to retain said part of the fluid and said first chemical to promote agglomeration of particulate matter comprised in said part of the fluid before the mixture is received by the separation device.

2. A system according to claim 1, further comprising a first mixer device arranged upstream said first flocculator device and downstream the outlet of the circulation tank, which first mixer device is arranged to disperse said first chemical in said part of the fluid.

3. A system according to claim 2, wherein the first mixer device is static.

4. A system according to claim 1, wherein the first flocculator device is static.

5. A system according to claim 1, further comprising second means for adding, downstream said outlet of the circulation tank and upstream said inlet of the separation device, a second chemical to said part of the fluid, said second chemical comprising a flocculant.

6. A system according to claim 1, further comprising third means for adding, downstream said outlet of the circulation tank and upstream said inlet of the separation device, a third chemical to said part of the fluid, said third chemical comprising an alkaline agent for obtaining a pH of said part of the fluid of between 6 and 8.

7. A system according to claim 1, wherein the flocculation arrangement, in a normal state of use of the system, has a width, a length and a height, the height exceeding the width.

8. A system according to claim 7, wherein at least one of the width, the length and the height of the flocculation arrangement is less than 1/10 of the pipe length of the pipe.

9. A system according to claim 1, wherein the pipe has a pipe length/diameter ratio larger than 100 and/or a retention time of 10-100 seconds, more preferable 20-40 seconds.

10. A method for treating a fluid used for cleaning exhaust gas from pollutants including particulate matter, comprising accommodating said fluid in a circulation tank, bleeding off part of the fluid from the circulation tank through an outlet of the circulation tank, adding, through first means, downstream said outlet of the circulation tank, a first chemical to said part of the fluid, said first chemical comprising a coagulant, receiving, in a separation device, through an inlet of the separation device arranged downstream said first means, a mixture comprising said part of the fluid and said first chemical, and separating, by means of the separation device, the mixture into a first fraction and a second fraction, which first fraction contains more particulate matter than the second fraction, wherein the method further comprises conveying said part of the fluid and said first chemical through a flocculation arrangement comprising a first flocculator device arranged upstream said inlet of the separation device and downstream said first means, which flocculation arrangement comprises a pipe comprising a plurality of pipe portions, wherein said pipe is bent such that said pipe portions at least partly extend along each other, and the first flocculator device comprises a first pipe portion of said pipe portions, the flocculation arrangement being arranged to retain said part of the fluid and said first chemical to promote agglomeration of particulate matter comprised in said part of the fluid before the mixture is received in the separation device.

11. A method according to claim 10, further comprising mixing, in a first mixer device arranged upstream said first flocculator device and downstream the outlet of the circulation tank, said first chemical and said part of the fluid.

12. A method according to claim 10, wherein the first mixer device is static.

13. A method according to claim 10, wherein the first flocculator device is static.

14. A method according to claim 10, further comprising adding, through second means, downstream said outlet of the circulation tank and upstream said inlet of the separation device, a second chemical to said part of the fluid, said second chemical comprising a flocculant.

15. A method according to claim 10, further comprising adding, through third means, downstream said outlet of the circulation tank and upstream said inlet of the separation device, a third chemical to said part of the fluid, said third chemical comprising an alkaline agent for obtaining a pH of said part of the fluid of between 6 and 8.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The invention will now be described in more detail with reference to the appended schematic drawings, in which

[0046] FIG. 1 is a block diagram schematically illustrating a system according to the invention,

[0047] FIG. 2a is a first side view of a part of the system in FIG. 1,

[0048] FIG. 2b is a view from above of the part in FIG. 2a,

[0049] FIG. 2c is a second side view of the part in FIG. 2a,

[0050] FIG. 3 is a flow chart illustrating a method for cleaning exhaust gas according to the invention,

[0051] FIG. 4a corresponds to FIG. 2a and illustrates a first alternative embodiment of the relevant part,

[0052] FIG. 4b corresponds to FIG. 2b and illustrates the first alternative embodiment of the relevant part,

[0053] FIG. 4c corresponds to FIG. 2c and illustrates the first alternative embodiment of the relevant part,

[0054] FIG. 5a corresponds to FIG. 2a and illustrates a second alternative embodiment of the relevant part,

[0055] FIG. 5b corresponds to FIG. 2b and illustrates the second alternative embodiment of the relevant part,

[0056] FIG. 5c corresponds to FIG. 2c and illustrates the second alternative embodiment of the relevant part,

[0057] FIG. 6 is a block diagram schematically illustrating a system according to an alternative embodiment of the invention,

[0058] FIG. 7a is a first side view of a part of the system in FIG. 6,

[0059] FIG. 7b is a view from above of the part in FIG. 7a, and

[0060] FIG. 7c is a second side view of the part in FIG. 7a.

DETAILED DESCRIPTION

[0061] FIG. 1 illustrates an engine 1 for propelling a ship (not illustrated), which engine 1 produces exhaust gas containing pollutants including particulate matter, PM. Further, FIG. 1 illustrates a scrubber 3 through which the exhaust gas from the engine 1 is fed to be washed with a circulating fluid which absorbs the pollutants from the exhaust gas, and a system 5 for treating the fluid, more particularly cleaning the fluid from PM. The system 5 comprises a circulation tank 7, first, second and third means 9a, 9b and 9c for supply of a first, a second and a third chemical, respectively, a mixing arrangement 11 (which here equals a first mixer device), a flocculation arrangement 13 (which here equals a first flocculator device) and a separation device 15. The chemical supply first, second and third means 9a, 9b and 9c together with the mixing arrangement 11 and the flocculation arrangement 13, forms a pre-treatment arrangement for fluid treatment upstream the separation device 15. FIG. 1 also illustrates a sludge tank 19 communicating with the separation device 15.

[0062] FIG. 3 illustrates a method for treating the fluid, more particularly cleaning the fluid from PM, by means of the system 5 in FIG. 1. The fluid circulating through the scrubber 3 is accommodated in the circulation tank 7 (Step A). Continuously, or intermittently at regular time intervals, a part of the fluid is pumped, by means of a pump 21, through an outlet 23 of the circulation tank 7 to be bled off from the circulation tank 7 (Step B). The third chemical comprising sodium hydroxide is supplied to the bled-off part of the fluid (Step C) upstream the pump 21 by means of the chemical supply third means 9c. The dosing of the third chemical is such that a pH of between 6 and 8 (preferably around 6.4 for most effective PM agglomeration) is achieved in the bled-off part of the fluid. Similarly, the first chemical comprising polyaluminium chloride is supplied to the bled-off part of the fluid (Step D) downstream the pump 21 by means of the chemical supply first means 9a. As seen in a flow direction of the bled-off part of the fluid, the sodium hydroxide and the polyaluminium chloride could be supplied at different locations, as illustrated in FIGS. 1 and 3, or, as an alternative, at the same location. The chemicals containing bled-off fluid is conveyed through the mixing arrangement 11 for mixing the chemicals and the bled-off fluid (Step E), and through the flocculation arrangement 13 (Step F), which mixing arrangement 11 and flocculation arrangement 13 are illustrated in FIGS. 2a, 2b and 2c.

[0063] As is clear from FIGS. 2a, 2b and 2c, the mixing arrangement 11 and the flocculation arrangement 13 are integrated into one unit 25. With reference also again to FIG. 1, the mixing arrangement 11 comprises a first mixer device 27 connected to a first flocculator device 29 comprised in the flocculation arrangement 13. Further, the first mixer device 27 is, at i, connected to the chemical supply second means 9b for supply of the second chemical comprising a cationic polymer flocculant to the bled-off part of the fluid (Step G). The first mixer device 27 is static and comprises a flanged pipe 31 and fluid velocity and turbulence increasing baffles (not illustrated) arranged inside the pipe for effectively and uniformly dispersing the first, second and third chemicals in the bled-off part of the fluid so as to form a mixture. The first flocculator device 29 is static and comprises a flanged pipe 33. The ratio between a length of the pipe and a diameter of the pipe is larger than 100. The pipe 33 comprises a plurality (here 15) of integrally formed pipe portions 35. A first pipe portion 35a of the pipe portions 35 is connected to the first mixer device 27. The pipe 33 is bent a plurality of times (here 14) 180 degrees in the x-y plane (FIG. 2b) and slightly upwards in the z direction (FIG. 2c) to form a coil and such that the pipe portions 35, along part of their lengths, extend along and parallel to each other. The pipe portions 35 are so dimensioned that the first flocculator device 29, and thus the flocculation arrangement 13, has a width W, a length L and height H. Each of the width W, the length L and the height H of the flocculation arrangement 13 is less than 1/10 of the length of the pipe 33. Further, Further, the height H substantially exceeds the width W which is relatively small so as to give the flocculation arrangement 13 a small footprint.

[0064] As said above, the first chemical is supplied to the bled-off part of the fluid before the first mixer device 27. The presence of the pump 21 creates highly turbulent conditions before the first mixer device 27 which are suitable to achieve a homogenous coagulant distribution in the bled-off part of the fluid. After the coagulant supply, PM in the bled-off part of the fluid starts to form small PM aggregates. Then, the second chemical is supplied to the bled-off part of the fluid inside the first mixer device 27 to achieve a homogenous flocculant distribution in the bled-off part of the fluid. The resulting mixture is conveyed from the first mixer device 27 to the flocculation arrangement 13, which here equals the first flocculator device 29. Inside the flocculation arrangement 13, the PM agglomeration continues to form more and larger PM aggregates. The length of the pipe 33, and the number of bends of the pipe 33, are chosen such that the mixture is retained by the flocculation arrangement 13 for an optimum time which here is 20-40 seconds. This optimum time results in steady state agglomeration at an outlet 37 of the flocculation arrangement 13, which means that PM aggregates are formed and broken down at the same rate.

[0065] With reference again to FIG. 1, the mixture now containing agglomerated PM or PM aggregates is conveyed from the flocculation arrangement 13 and received in the separation device 15 through an inlet 39 thereof (Step H). Here, the separation device 15 is a high speed separator. The separation service 15 separates the mixture into a first fraction and a second fraction (Step I). Due to the inventive unique in-line treatment of the bled-off fluid before it is fed to the separation device 15, the PM agglomeration, and thus the efficiency of the separation device 15, can be optimized. Consequently, the first fraction will contain most of the PM and chemicals, while the second fraction will contain very little PM and chemicals, typically little enough to be discharged overboard, of course depending on local circumstances. Accordingly, the first fraction is fed from the separation device 15 to the sludge tank 19 for later handling. The second fraction is discharged overboard or returned to the circulation tank 7, possibly after a quality control by means of equipment not illustrated in the figures.

[0066] FIGS. 4a, 4b and 4c illustrates an alternative design of the flocculation arrangement, denoted 41, of the system 5 illustrated in FIG. 1. The flocculation arrangement 41 mainly differs from the flocculation arrangement 13 in that it includes a first flocculator device 43 comprising a flanged pipe 45 which is bent a plurality of times 90 degrees in the x-y plane (FIG. 4b) and slightly upwards in the z direction (FIG. 4c) to form a coil.

[0067] FIGS. 5a, 5b and 5c illustrates yet an alternative design of the flocculation arrangement, denoted 47, of the system 5 illustrated in FIG. 1. The flocculation arrangement 47 mainly differs from the flocculation arrangement 13 in that it includes a first flocculator device 49 comprising a flanged pipe 51 which is bent a plurality of times 360 degrees in the x-y plane (FIG. 5b) and slightly upwards in the z direction (FIG. 5c) to form a coil.

[0068] FIG. 6 corresponds to FIG. 1 but illustrates an alternative embodiment of the system, denoted 53, for treating the fluid. Hereinafter, the features distinguishing the system 53 from the system 5 will be focused on.

[0069] The system 53 comprises a circulation tank 7, first, second and third means 9a, 9b and 9c for supply of a first, a second and a third chemical, respectively, a mixing arrangement 55 (which here is formed of first and second mixer devices), a flocculation arrangement 57 (which here is formed of first and second flocculator devices) and a separation device 15. The chemical supply first, second and third means 9a, 9b and 9c together with the mixing arrangement 55 and the flocculation arrangement 57, form a pre-treatment arrangement for fluid treatment upstream the separation device 15.

[0070] Fluid to be treated by the system 53 is pumped, by means of a pump 21, through an outlet 23 of the circulation tank 7 to be bled off from the circulation tank 7. The third chemical comprising sodium hydroxide is supplied to the bled-off part of the fluid downstream the pump 21 by means of the chemical supply third means 9c to achieve a pH of between 6 and 8 therein. The chemicals containing bled-off fluid is conveyed through the mixing arrangement 55 for mixing the chemicals and the bled-off fluid, and through the flocculation arrangement 57, which mixing arrangement 55 and flocculation arrangement 57 are illustrated in FIGS. 7a, 7b and 7c.

[0071] As is clear from FIGS. 7a, 7b and 7c, the mixing arrangement 55 and the flocculation arrangement 57 are integrated into one unit 59. With reference also again to FIG. 6, the mixing arrangement 55 is intermittent and comprises a first mixer device 61 and a second mixer device 63, while the flocculation arrangement 57 is intermittent and comprises a first flocculator device 65 and a second flocculator device 67. The first mixer device 61 is connected to the first flocculator device 65, which in turn is connected to the second mixer device 63, which in turn is connected to the second flocculator device 67. Further, the first mixer device 61 is, at j, connected to the chemical supply first means 9a for supply of the second chemical comprising coagulant to the bled-off part of the fluid. Similarly, the second mixer device 63 is, at k, connected to the chemical supply second means 9b for supply of the second chemical comprising flocculant to the bled-off part of the fluid. In FIGS. 7a, 7b and 7c also the location for supply of the third chemical comprising sodium hydroxide is illustrated at I.

[0072] Each of the first and second mixer devices 61 and 62 are static and comprises a flanged pipe 69 and fluid velocity and turbulence increasing baffles (not illustrated) arranged inside the pipe for effective and uniform chemical dispersion in the bled-off part of the fluid so as to form a mixture. The flocculation arrangement 57 is static and comprises flanged pipe 71. The ratio between a length of the pipe and a diameter of the pipe is larger than 100. The pipe 71 comprises a plurality (here 18) of integrally formed pipe portions 73, of which some (here 5) are comprised in the first flocculator device 65 and some (here 13) are comprised in the second flocculator device 67. A first pipe portion 73a of the pipe portions 73 is comprised in the first flocculator device 65 and connected to the first mixer device 61. The pipe 71 is bent a plurality of times (here 16, 4 within the first flocculator device 65 and 12 within the second flocculator device 67) 180 degrees in the x-y plane (FIG. 7b) and slightly upwards in the z direction (FIG. 7c) to form a coil (together with the second mixer device 63) and such that the pipe portions 73, along part of their lengths, extend along and parallel to each other. The pipe portions 73 are so dimensioned that the flocculation arrangement 57 has a width W, a length L and a height H. Each of the width W, the length L and the height H of the flocculation arrangement 57 is less than 1/10 of the length of the pipe 71. Further, the height H substantially exceeds the width W which is relatively small so as to give the flocculation arrangement 57 a small footprint.

[0073] The first chemical is supplied to the bled-off part of the fluid inside the first mixer device 61 to achieve a homogenous coagulant distribution in the bled-off part of the fluid. The resulting mixture is conveyed from the first mixer device 61 to the first flocculator device 65 where small PM aggregates are formed. Then, the second chemical is supplied to the bled-off part of the fluid inside the second mixer device 63 to achieve a homogenous flocculant distribution in the bled-off part of the fluid. The resulting mixture is conveyed from the second mixer device 63 to the second flocculator device 67 where more and larger PM aggregates are formed. The length of the pipe 73, and the number of bends of the pipe 73, are chosen such that the mixture is retained by the flocculation arrangement 57 for an optimum time which here is 20-40 seconds. This optimum time results in steady state agglomeration at an outlet 75 of the flocculation arrangement 57.

[0074] With reference again to FIG. 6, the mixture now containing agglomerated PM or PM aggregates is conveyed from the flocculation arrangement 57 to the separation device 15 to be separated into a dirtier first fraction and a cleaner second fraction.

[0075] Herein, by mixture is meant any kind of mix of the bled-off fluid and one or more of the first, second and third chemicals, possibly containing agglomerated PM.

[0076] It should be stressed that all components necessary to make the system work properly, such as valves, pumps, sensors, pipes, connections, dosing equipment, etc., are not described herein or illustrated in the figures.

[0077] The above described embodiment of the present invention should only be seen as an example. A person skilled in the art realizes that the embodiment discussed can be varied in a number of ways without deviating from the inventive conception.

[0078] As an example, the system need not comprise three chemical adding means for supply of three different chemicals but could comprise more or less than three chemical adding means for supply of three or more or less than three different chemicals. For example, the system could be designed without means for adding alkaline agent.

[0079] The number and location of the dosing points for the chemicals need not be as illustrated in the figures and described above. As an example, all chemicals could be supplied in one of the mixer devices of the system.

[0080] The system need not comprise either one or two mixer devices but could comprise any number of mixer devices.

[0081] Similarly, the system need not comprise either one or two flocculator devices but could comprise any number of flocculator devices.

[0082] The first and second flocculator devices need not be configured as illustrated in the figures and described above but could comprise any suitable number of bends and pipe portions.

[0083] It should be stressed that the attributes first, second, third, . . . , and A, B, C, . . . , etc. are used herein just to distinguish between species of the same kind and not to express any kind of mutual order between the species.

[0084] It should be stressed that communicating and communication, throughout the text, mean communicating directly or indirectly and direct or indirect communication, respectively. Similarly, receiving, feeding, etc., throughout the text, means receiving directly or indirectly and feeding directly or indirectly, respectively.

[0085] It should be stressed that a description of details not relevant to the present invention has been omitted and that the figures are just schematic and not drawn according to scale. It should also be said that some of the figures have been more simplified than others. Therefore, some components may be illustrated in one figure but left out on another figure.