ARRANGEMENT WITH A FIRST CLAMPING UNIT FOR A MOLDING MACHINE
20240059001 ยท 2024-02-22
Inventors
- Herbert ZEIDLHOFER (Haag, AT)
- Guenter SCHOTT (St. Valentin, AT)
- Anton LOHNECKER (Ertl, AT)
- Lukas GUGLER (St. Peter, AT)
Cpc classification
B29C45/6728
PERFORMING OPERATIONS; TRANSPORTING
B29C2945/76869
PERFORMING OPERATIONS; TRANSPORTING
B29C2945/76709
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An arrangement with a first clamping unit including a first fixed platen and a first movable platen movable relative thereto, a first clamping force mechanism to apply a clamping force to the first movable platen, and a control or regulating unit for controlling or regulating the first clamping force mechanism. Arranged next to and/or above the first clamping unit is a second clamping unit including a second fixed platen or the first fixed platen and a second movable platen movable relative thereto and which are suitable for carrying at least one mold, and a second clamping force mechanism to apply a clamping force to the second movable platen. The control or regulating unit can actuate the first clamping force mechanism and the second clamping force mechanism to apply a clamping force synchronously when all platens present jointly carry a mold.
Claims
1. An arrangement with a first clamping unit for a molding machine, comprising: a first fixed platen and a first movable platen that can be moved relative thereto, which are suitable for carrying at least one mold, at least one first clamping force mechanism, which is formed to apply a clamping force to the first movable platen, a control or regulating unit, which is designed to control or regulate the first clamping force mechanism, wherein arranged next to and/or above the first clamping unit is at least one second clamping unit, comprising a second fixed platen or the first fixed platen and a second movable platen that can be moved relative thereto, which are suitable for carrying at least one mold, at least one second clamping force mechanism, which is formed to apply a clamping force to the second movable platen, wherein the control or regulating unit is designed to control or regulate the at least one second clamping force mechanism, and to actuate the at least one first clamping force mechanism and the at least one second clamping force mechanism to apply a clamping force synchronously when the first fixed platen, the first movable platen, optionally the second fixed platen and the second movable platen jointly carry at least one mold.
2. The arrangement according to claim 1, wherein the control or regulating unit is formed to move the first movable platen and the at least one second movable platen synchronously.
3. The arrangement according to claim 1, wherein the at least one second clamping unit is arranged such that the at least one second clamping axis of the at least one second clamping unit is aligned parallel or perpendicular to a first clamping axis of the first clamping unit.
4. The arrangement according to claim 1, wherein the first clamping unit and the at least one second clamping unit have a mechanical movement coupling.
5. The arrangement according to claim 1, wherein the control or regulating unit is formed to control or regulate the first clamping unit and the at least one second clamping unit coupled.
6. The arrangement according to claim 1, wherein between the first clamping unit and the at least one second clamping unit at least one movable separator is arranged, which is arranged outside a first mold region of the first clamping unit and a second mold region of the at least one second clamping unit when the first fixed platen, the first movable platen, the second fixed platen and the second movable platen (10) jointly carry a mold.
7. The arrangement according to claim 1, wherein the first clamping force mechanism and/or the at least one second clamping force mechanism has at least one hydraulic drive, preferably a hydraulic cylinder, and/or an electric drive, preferably a spindle drive.
8. The arrangement according to claim 1, wherein the first clamping force mechanism and/or the at least one second clamping force mechanism has at least one tension or pressure rod.
9. The arrangement according to claim 8, wherein the at least one tension rod penetrates the first fixed platen and the first movable platen and/or the at least one second fixed platen and the at least one second movable platen.
10. The arrangement according to claim 8, wherein at least one pulling device is present, which is formed to move the at least one tension rod substantially in the direction of the first clamping axis of the first clamping unit and/or the at least one second clamping axis of the at least one second clamping unit in order to arrange the at least one tension rod outside the first mold region of the first clamping unit and/or outside the at least one second mold region of the at least one second clamping unit.
11. The arrangement according to claim 1, wherein the first fixed platen and the at least one second fixed platen are a single fixed platen, with the result that the first clamping unit and the at least one second clamping unit have a common fixed platen.
12. The arrangement according to claim 1, wherein the first clamping unit has at least one fast stroke drive, which is different from the first clamping force mechanism, and/or the at least one second clamping unit has at least one fast stroke drive, which is different from the second clamping force mechanism, for the fast stroke movement of the first movable platen and/or the at least one second movable platen.
13. The arrangement according to claim 1, wherein the first clamping force mechanism and/or the at least one second clamping force mechanism has at least one toggle joint.
14. The arrangement according to claim 1, wherein the first clamping force mechanism and/or the at least one second clamping force mechanism has a locking device.
15. The arrangement according to claim 1, wherein at least one injection unit is provided.
16. The arrangement according to claim 1, wherein the first clamping force mechanism is connected to a first hydraulic line system and the at least one second clamping force mechanism is connected to at least one second hydraulic line system, wherein the first hydraulic line system and the at least one second hydraulic line system are formed couplable to each other.
17. The arrangement according to claim 1, wherein at least one control valve, by which the first hydraulic line system and the at least one second hydraulic line system can be coupled, is arranged between the first hydraulic line system and the at least one second hydraulic line system.
18. The arrangement according to claim 1, wherein the first hydraulic line system and/or the at least one second hydraulic line system are connected to at least one pump system.
19. The arrangement according to claim 1, wherein the first hydraulic line system and/or the at least one second hydraulic line system can be controlled or regulated by at least one valve, in particular proportional valve.
20. A molding machine with an arrangement according to claim 1.
21. A method for operating an arrangement with a first clamping unit and at least one second clamping unit for a molding machine, preferably according to claim 1, wherein the at least one second clamping unit is arranged next to and/or above the first clamping unit, and a first partial clamping force is applied to at least one first movable platen of the first clamping unit by a first clamping force mechanism, and at least one second partial clamping force is applied to at least one second movable platen of the at least one second clamping unit by at least one second clamping force mechanism, and the first partial clamping force and the at least one second partial clamping force are applied synchronously.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0123] Further advantages and details of the invention are revealed by the figures and the associated description of the figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0134]
[0135] In this embodiment, the first clamping unit 2 includes a first fixed platen 3, a first movable platen 4 and a first clamping force mechanism 6, and the at least one second clamping unit 8 includes a second fixed platen 9, a second movable platen 10 and a second clamping force mechanism 11.
[0136] In this embodiment, the first clamping unit 2 and the second clamping unit 8 in each case include four tension rods 17 and drives 16, in particular power stroke drives 26.
[0137] As an alternative to the implementation with tension rods 17, at least one pressure rod 17 and/or a toggle joint can for example also be provided.
[0138] Furthermore,
[0139] For example, both clamping units could have separate control or regulating units 7 which are connected to each other via a data connection such that the clamping force application can be synchronized.
[0140] In this embodiment the control or regulating unit 7 controls or regulates the four drives 16, in particular power stroke drives 26, of the first clamping force mechanism 6 and the four drives 16 of the second clamping force mechanism 11.
[0141] It is to be mentioned that the control or regulating unit 7 is favorably arranged directly on the machine. In principle, the control or regulating unit 7 could, however, also be realized as a computer server, which is arranged remote from the machine. The control or regulating unit could alternatively or additionally also be realized by distributed computing. Of course, mixed forms are also conceivable.
[0142] If further clamping units are arranged next to the first clamping unit 2 and/or the second clamping unit 8, the control or regulating unit 7 in this embodiment also controls the drives 16 of the clamping force mechanisms and/or fast stroke drives 25 of these further clamping units.
[0143]
[0144] However, drives 16 and tension rods 17 can also be provided for a fast stroke.
[0145] In the description of the embodiments shown in
[0146]
[0147] The control or regulating unit 7 is represented simplified in
[0148] According to the invention, the control or regulating unit 7 is in any case contained in all embodiments with at least the functional features which have already been described.
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[0157] In the example of
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[0159] In this embodiment the spacing between the first fixed platen 3 and the first movable platen 4 of the first clamping unit 2 differs from the spacing between the second fixed platen 9 and the second movable platen 10 of the second clamping unit 8 and/or from the spacing between a third fixed platen and a third movable platen of a third clamping unit, and the shape of the jointly carried mold 5 is stepped.
[0160] As a single stepped mold 15 is jointly carried by the first clamping unit 2 and the second clamping unit 8 and the third clamping unit in the embodiment in
[0161] If, however, several molds 15 are carried by the first clamping unit 2 and the second clamping unit 8 and possible further clamping units, only those movable platens which jointly carry one mold 15 are displaced synchronously.
[0162] As an alternative to the fact that each of the clamping units can have its own fixed platen, it is also conceivable for several clamping units to share one fixed platen.
[0163] The at least one movable platen of the at least one clamping unit which solely carries a mold can be displaced asynchronously relative to the movable platens of the other clamping units which can jointly carry a mold.
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[0165]
[0166]
[0167] An arrangement of pulling devices 18 in particular on the upper tension rods 17 makes sense in order to simplify a lifting in and/or out of the at least one mold 5.
[0168]
[0169] The arrangement of the injection units 19 can be effected at all possible angles to the clamping axes of the first clamping unit 2 and/or the second clamping unit 8.
[0170] Moreover, the injection units 19 can be arranged such that they can be pressed against the at least one mold 5 by means of the openings provided for this purpose in the first fixed platen 3 and/or the second fixed platen 9 and/or the first movable platen 4 and/or the second movable platen 10 and/or over the first mold region 14 and/or the second mold region.
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[0177] The injection units 19 could also be arranged against separate openings.
[0178] Any other arrangements of injection units 19 are generally possible.
[0179]
[0180] In this embodiment the first clamping unit 2 and the at least one second clamping unit 8 in each case have at least two fast stroke drives 25.
[0181]
[0182] All following circuit diagrams relate to two clamping units arranged against each other, i.e. next to each other or one above the other. The principles of these circuit diagrams can, however, be transferred to any desired number of clamping units arranged against each other, i.e. next to each other and/or one above another.
[0183]
[0184] As this embodiment involves in particular a circuit diagram for at least one fast stroke movement, the drives 16 are preferably fast stroke drives 25.
[0185] Fast stroke drives generally serve to carry out a rapid movement or shift of movable platens for the purpose of closing and opening movements of a clamping unit.
[0186] It may also be the case that the drives 16 are power stroke drives 26, which are provided for the clamping force application to a mold.
[0187] During the power stroke, the movements or shifts of the platens are usually very small or negligibly small.
[0188] It may be mentioned that the movable platens to which a clamping force has been applied by the hydraulic cylinders are not represented in any of
[0189] In the embodiment of
[0190] No power stroke takes place in a force-free position. However, precisely a fast stroke could take place in this position or in the case of the circuitry in
[0191] The circuit diagram of
[0192] That is to say the first movable platen 4 and the second movable platen 10 are operated independently of each other in this example.
[0193] Thus, the movement directions and/or the speeds of the first clamping force mechanism 6 and/or the at least one fast stroke drive 25 of the first clamping unit 2 and the second clamping force mechanism 11 and/or the at least one fast stroke drive 25 of the at least one second clamping unit 8 can be set independently of each other.
[0194] In
[0195] Moreover, all drives 16, in particular fast stroke drives 25, are fed via a single pump system 22 here.
[0196]
[0197] This means that the fast stroke drives 25 of the first clamping unit 2 and the fast stroke drives 25 of the second clamping unit 8 can be controlled coupled or independently of each other.
[0198] It is preferably provided that the control valves 27 between the first hydraulic line system 20 and the second hydraulic line system 21 for the separate individual operation, as represented in
[0199] A currentless state of the control valves 27 in the coupled state is advantageous from a mechanical and/or drive-technology and/or safety-technology point of view.
[0200] In the circuit diagram in
[0201] The control valves 27 are thus preferably in the energized state here.
[0202] It is generally possible for not only two hydraulic line systems but any desired number of hydraulic line systems to be coupled to each other, wherein the number of hydraulic line systems preferably corresponds to the number of clamping units arranged against each other.
[0203] In all descriptions of examples of hydraulic circuit diagrams that follow, primarily the differences from the example shown in
[0204]
[0205] Unlike the circuit diagram in
[0206] Preferably, one pump system 22 is allocated in each case to the first hydraulic line system 20 and to the second hydraulic line system 21.
[0207] The at least one pump system 22 can, however, also be arranged at any desired point on the first hydraulic line system 20 and/or on the second hydraulic line system.
[0208] As the first clamping unit 2 and the second clamping unit 8 are also operated individually in this embodiment, as already shown in the circuit diagram in
[0209] The first hydraulic line system 20 and the second hydraulic line system 21 are thus preferably fed by one pump system 22 in each case.
[0210] Here too, the control valves 27 are preferably energized in the decoupled state.
[0211] A pump system control valve 28, via which the two pump systems 22 can be interconnected, is arranged between the two pump systems 22.
[0212] In contrast to the control valves 27, which can preferably serve to interconnect the line systems 20, 21, the at least one pump system control valve 28 preferably serves to interconnect the pump systems 22.
[0213] In this embodiment the pump system control valve 28 is preferably in the energized state, with the result that the pump systems 22 are decoupled.
[0214]
[0215] This means that the first clamping unit 2 and the second clamping unit 8 are controllable or regulatable completely synchronously, and that the first movable platen 4 and the second movable platen 10 are movable and/or a clamping force can be applied to them synchronously.
[0216] The fast stroke drives 25 of the first clamping unit 2 are preferably fed via the first hydraulic line system 20 and controlled or regulated via a valve 23, in particular proportional valve 24, and the fast stroke drives 25 of the second clamping unit 8 are fed via the second hydraulic line system 21 and controlled or regulated via a further valve 23, in particular proportional valve 24.
[0217] Furthermore, two control valves 27 are preferably arranged between the first hydraulic line system 20 and the second hydraulic line system 21, and a pump system control valve 28 is arranged between the two pump systems 22.
[0218] In the embodiment of a circuit diagram in
[0219] Furthermore, the pump system control valve 28 between the pump systems 22 is set here such that the pump systems 22 are interconnected.
[0220] Here, it can furthermore be seen that all fast stroke drives 25 present are controlled or regulated by a single valve 23, in particular proportional valve 24, (represented on the left-hand side) via the coupled line systems.
[0221] All fast stroke drives 25 could also be fed using a single pump system 22. For this, the pump system control valve 28 between the two pump systems 22 would have to be set to a decoupled state.
[0222] Parallel operation of the fast stroke drives 25 of the first clamping unit 2 and the fast stroke drives 25 of the second clamping unit 8 with a single pump system 22 is preferably used in the case of lower required speeds of the hydraulic cylinders.
[0223] Controlling all hydraulic cylinders via a single valve 23, in particular proportional valve 24, has the advantage that only one proportional valve 24 is relevant in terms of control technology for the entire movement sequences of the first clamping unit 2 and the second clamping unit 8 and the setting and/or control or regulation is therefore easier.
[0224] On the other hand, in the case of the control or regulation by means of a single valve 23, in particular proportional valve 24, the valve 23, in particular proportional valve 24, would have to be chosen to be correspondingly large because of the large number of hydraulic cylinders to be actuated.
[0225] That can furthermore result in the disadvantage that in the case of very slow movements and/or when the first clamping unit 2 and the second clamping unit 8 are operated individually the sharpness, i.e. the precision of the control, is worse.
[0226]
[0227] Here, a circuit diagram is shown in which the first hydraulic line system 20 and the second hydraulic line system 21 can be coupled to each other by means of two control valves 27, wherein these can be fed by two pump systems 22, and wherein the control of the first clamping force mechanism 6 and/or the fast stroke drives 25 of the first clamping unit 2 and the second clamping force mechanism 11 and/or the fast stroke drives 25 of the second clamping unit 8 can be effected by means of at least two valves 23, in particular proportional valves 24.
[0228] An advantage of the circuit diagram in
[0229] This means for example that the proportional valve 24 represented on the left can be optimized for the first hydraulic line system 20 and/or the first clamping force mechanism 6 and/or the fast stroke drives 25 of the first clamping unit 2.
[0230] In the same way, the proportional valve 24 represented on the right can be optimized for the second hydraulic line system 21 and/or the second clamping force mechanism 11 and/or the fast stroke drives 25 of the second clamping unit 8.
[0231] Through the optimization of the valves 23, in particular proportional valves 24, in parallel operation identical speeds of all hydraulic cylinders and/or identical clamping force profiles and/or clamping force sequences can be achieved.
[0232] In
[0233] That can have the advantage that in the event of failure, for example if a valve 23, in particular proportional valve 24, fails, a hydraulic compensation between the first hydraulic line system 20 and the second hydraulic line system 21 is guaranteed.
[0234] As the control valves 27 between the first hydraulic line system 20 and the second hydraulic line system 21 can have great importance in drive-technology and/or mechanical and/or safety-technology terms in parallel operation, it is preferably provided that the control valves 27 are electrically monitored.
[0235] All valves 23, in particular proportional valves 24, and/or control valves 27 and/or pump system control valves 28 are favorably electrically monitored.
[0236] For example, with an electrical monitoring of the valves 23, in particular proportional valves 24, and/or control valves 27 and/or pump system control valves 28 a controlled operation stop can be triggered in the event of failure.
[0237]
[0238] In this example the first hydraulic line system 20 and the second hydraulic line system 21, wherein each system or each clamping force mechanism 6, 11 in each case comprises four drives 16 or power stroke drives 26 respectively, are fed by a pump system 22 and coupled to each other by means of a control valve 27.
[0239] The totality of the hydraulic drives 16, in particular power stroke drives 26, of an individual clamping unit is to be understood as a single clamping force mechanism.
[0240] This means that the four hydraulic drives 16, thus the four hydraulic cylinders, of the first clamping unit 2 correspond to the first clamping force mechanism 6, and that the four hydraulic drives 16 of the second clamping unit 8 correspond to the second clamping force mechanism 11.
[0241] This circuit diagram relates to the control or regulation of power stroke drives 26, such as e.g. pressure cushions.
[0242] The examples of circuit diagrams shown in
[0243] Other circuitries are also conceivable provided they make a reasonable operation of two or more clamping units arranged against each other possible.
[0244] From a hydraulic point of view the same principles apply in general to circuit diagrams for fast stroke movements and for power strokes.
[0245] A circuit diagram should at least satisfy safety-technology aspects, but can depend on a wide variety of requirements and/or objectives, for example the conditions of a molding machine and/or a mold and/or the production sequences and/or the material requirements etc.
LIST OF REFERENCE NUMBERS
[0246] 1 arrangement according to the invention [0247] 2 first clamping unit [0248] 3 first fixed platen [0249] 4 first movable platen [0250] 5 mold [0251] 6 first clamping force mechanism [0252] 7 control or regulating unit [0253] 8 second clamping unit [0254] 9 second fixed platen [0255] 10 second movable platen [0256] 11 second clamping force mechanism [0257] 12 mechanical movement coupling [0258] 13 separator [0259] 14 first mold region [0260] 15 second mold region [0261] 16 drive [0262] 17 tension or pressure rod [0263] 18 pulling device [0264] 19 injection unit [0265] 20 first hydraulic line system [0266] 21 second hydraulic line system [0267] 22 pump system [0268] 23 valve [0269] 24 proportional valve [0270] 25 fast stroke drive [0271] 26 power stroke drive [0272] 27 control valve [0273] 28 pump system control valve