TRANSFER FILM, USE OF A TRANSFER FILM, METHOD FOR PRODUCING A TRANSFER FILM, METHOD FOR DECORATING A PLASTIC ARTICLE, AND PLASTIC ARTICLE
20240042793 · 2024-02-08
Inventors
Cpc classification
B32B15/06
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14778
PERFORMING OPERATIONS; TRANSPORTING
B29C45/1418
PERFORMING OPERATIONS; TRANSPORTING
B32B27/18
PERFORMING OPERATIONS; TRANSPORTING
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
A01P1/00
HUMAN NECESSITIES
B44C1/1737
PERFORMING OPERATIONS; TRANSPORTING
B44C1/1716
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/7145
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14827
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A transfer film (1), the use of a transfer film (1), a method for producing a transfer film (1), a method for producing a transfer film (1), a method for decorating a plastic article (10), and a plastic article (10). The transfer film (1), for application to a base body (9), here includes a carrier ply (2) and a transfer ply (3) and a first layer (4), wherein the surface of the first layer (4) can be touched by a person at least in areas after the application to the base body (9), and wherein the first layer (4) contains at least one substance with an antimicrobial action.
Claims
1. A transfer film for application to a base body and comprising a carrier ply and a transfer ply, wherein the transfer film has a first layer the surface of which can be touched by a person at least in areas after the application to the base body, and wherein the first layer contains at least one substance with an antimicrobial action.
2-4. (canceled)
5. The transfer film according to claim 1, wherein the at least one substance with an antimicrobial action is or comprises a heavy metal.
6. The transfer film according to claim 1, wherein the percentage of the at least one substance with an antimicrobial action in the first layer is between 0.01% and 10%.
7. The transfer film according to claim 1, wherein through the at least one substance with an antimicrobial action, a mean log reduction R, of at least 4, is achieved and/or wherein, through the at least one substance with an antimicrobial action, a mean log reduction R.sub.0, of at least 4, is achieved.
8-9. (canceled)
10. The transfer film according to claim 1, wherein the first layer is a protective varnish layer and/or which contains isocyanate groups having hydroxyl groups, melamine resins having hydroxyl groups, polyisocyanates having hydroxyl-containing polymers or melamine resins having hydroxyl-containing polymers.
11. The transfer film according to claim 1, wherein through the at least one substance with an antimicrobial action in the first layer, a color deviation E of less than 3.0, is produced.
12. The transfer film according to claim 1, wherein the transfer ply has a decorative ply.
13. The transfer film according to claim 12, wherein the decorative ply is designed such that a color deviation E of the optical impression of the transfer film brought about by the at least one substance with an antimicrobial action in the first layer is compensated for.
14. The transfer film according to claim 13, wherein during the compensation for the color deviation E of the optical impression of the transfer film brought about by the at least one substance with an antimicrobial action in the first layer, one or more of the following parameters of the decorative ply are varied: layer thickness, pigmentation level, degree of color saturation, material composition, dispersion of the pigments (depending on the fineness of grinding of the pigments), type of dispersing additives, pigment composition, pigment mixture, pigment layer thickness, metal layer thickness, metal type.
15-19. (canceled)
20. A method for producing a transfer film, comprising a carrier ply, a transfer ply and a first layer, wherein the surface of the first layer can be touched by a person at least in areas after the application to a base body, wherein the first layer contains at least one substance with an antimicrobial action, and wherein the method comprises the following steps: providing the carrier ply; applying the first layer to the carrier ply; applying the transfer ply to the carrier ply and/or the first layer.
21. The method according to claim 20, wherein the method further comprises the following step: mixing the at least one substance with an antimicrobial action into the starting material of the first layer.
22. (canceled)
23. The method according to claim 20, wherein the method further comprises the following step: dispersing the at least one substance with an antimicrobial action.
24. (canceled)
25. The method according to claim 20, wherein the method further comprises the following step: adapting a decorative ply such that the color deviation E of the optical impression of the transfer film brought about by the at least one substance with an antimicrobial action in the first layer is compensated for.
26. (canceled)
27. A method for decorating a plastic article with a base body formed of a plastic injection-molding compound comprising the following steps: providing a transfer film comprising a carrier ply, a transfer ply and a first layer, wherein the surface of the first layer can be touched by a person at least in areas after the application to the base body, and wherein the first layer contains at least one substance with an antimicrobial action; arranging the transfer film in an injection mold; back-injection molding the transfer film arranged in the injection mold with the plastic injection-molding compound such that the base body is formed by the plastic injection-molding compound and the base body joins to the transfer film.
28-29. (canceled)
30. A plastic article comprising a base body formed of a plastic injection-molding compound, and a first layer, wherein the first layer can be touched by a person at least in areas and contains at least one substance with an antimicrobial action.
31. The plastic article according to claim 30, wherein the plastic article further has at least one of the following layers: a decorative ply; a primer layer; an adhesion promoter layer; a carrier ply.
32. (canceled)
Description
[0183] Embodiment examples of the invention are explained below by way of example with the aid of the accompanying figures, which are not true to scale.
[0184]
[0185]
[0186]
[0187]
[0188]
[0189]
[0190] The transfer film 1 shown in
[0191] Preferably, the transfer film 1 is in particular an in-mold decoration film (IMD film) or an insert-molding film (insert film). However, it is also possible for the transfer film to be a hot-stamping film and/or in-mold film, in particular an in-mold labeling film (IML film) and/or a print mold design film. It is particularly advantageous if the transfer film 1 is formable, in particular formable by means of injection molding and/or deep drawing.
[0192] As shown in
[0193] Preferably, the detachment layer has a layer thickness of between 0.01 m and 10 m, preferably between 0.1 m and 5 m, and/or consists of waxes, polyethylene (PE), polypropylene (PP), cellulose derivatives and/or poly(organo)siloxanes.
[0194] The carrier ply 2 is preferably formed of ABS (=acrylonitrile butadiene styrene), ABS/PC, PET (=polyethylene terephthalate), PC (=polycarbonate), PMMA (=polymethyl methacrylate), PE (=polyethylene), PP (=polypropylene) and/or PPP (=polyether polycarbonate polyols). The layer thickness of the carrier ply 2 is advantageously between 5 m and 500 m, in particular between 6 m and 100 m. The carrier ply 2 shown in
[0195] The at least one substance with an antimicrobial action preferably is or comprises a heavy metal, preferably silver (Ag), further preferably colloidal silver (Ag(0)) and/or bound silver (Ag.sup.+). The transfer film shown in
[0196] The percentage of the at least one substance with an antimicrobial action in the first layer 4 is preferably between 0.01% and 10%, preferably between 0.1% and 5%, further preferably between 1% and 2%. In the transfer film 1 shown in
[0197] It is further preferred if, through the at least one substance with an antimicrobial action in the first layer 4, a color deviation E of less than 3.0, preferably less than 1.0, further preferably less than 0.5, still further preferably less than 0.15, is produced. Thus, for example, through the at least one substance with an antimicrobial action in the first layer 4, in
[0198] With respect to further possible designs of the first layer and/or the at least one substance with an antimicrobial action, reference is made here to the above statements.
[0199] It further advantageous that, through the at least one substance with an antimicrobial action, a mean log reduction R, in particular relative to a reference sample after 24 h, preferably in accordance with the standard ISO 22196, of at least 4, preferably of at least 5, further preferably between 4 and 8, still further preferably between 5 and 7, is achieved and/or that, through the at least one substance with an antimicrobial action, a mean log reduction R.sub.0, in particular relative to a reference sample at the time 0, preferably in accordance with the standard ISO 22196, of at least 4, preferably of at least 6, further preferably between 4 and 7, is achieved. Thus, for example, through the transfer film 1 shown in
[0200] With respect to the mean log reductions R and R.sub.0 and the antimicrobial action, reference is also made here to the above statements.
[0201] The first layer 4 is advantageously a protective varnish layer, in particular protects in particular the layers lying underneath the first layer 4, in particular the protective varnish layer 4, seen from the viewpoint of a person, from mechanical, physical and/or chemical environmental influences. The first layer 4 preferably has a layer thickness of between 1 m and 15 m, preferably between 2 m and 8 m. The first layer 4 shown in
[0202] With respect to further possible designs of the first layer 4 and/or the protective varnish layer 4, reference is made here to the above statements.
[0203] The first layer 4 shown in
[0204] With respect to further possible designs of the first layer 4, in particular with regard to embodiments in which the first layer 4 is precurable chemically, thermally or by means of radiation, in particular by means of UV radiation, and, preferably after the step of back-injection molding, is completely curable chemically thermally or by means of radiation, in particular by means of UV radiation, reference is also made here to the above statements.
[0205] As shown in
[0206] It is useful here if the decorative ply 5 is single- or multi-ply. It thus possible, for example, for the decorative ply 5 to comprise one or more colored varnish layers, which are molded such that they form a decorative colored pattern or element when interacting.
[0207] It is further possible for the decorative ply 5 to be molded over the whole surface or in a pattern, for example in the form of alphanumeric characters or motifs. It is further expedient if the decorative ply 5 has further optically variable layers, for example with pigments, holograms, optical diffraction structures, lenses, prisms, thin-film layers or crosslinked liquid crystals. It is thus advantageous if the decorative ply 5 has at least one layer with a decorative effect.
[0208] The layer thickness of the decorative ply 5 is preferably between 0.5 m and 100 m, further preferably between 1 m and 50 m.
[0209] The decorative ply 5 shown in
[0210] The transfer ply 3 shown in
[0211] It further makes sense if the decorative ply 5 is designed such that a color deviation E of the optical impression of the transfer film 1 brought about by the at least one substance with an antimicrobial action in the first layer 4 is compensated for, preferably by variation of the decorative ply 5, further preferably of the one or more, preferably opaque, translucent or transparent, colored varnish layers of the decorative ply 5.
[0212] It is preferred here that, during the compensation for the color deviation E of the optical impression of the transfer film 1 brought about by the at least one substance with an antimicrobial action in the first layer 4, one or more of the following parameters of the decorative ply 5, in particular of the one or more, preferably opaque, translucent or transparent, colored varnish layers, replication varnish layers and/or metal layers of the decorative ply 5, are varied: layer thickness, pigmentation level, degree of color saturation, material composition, dispersion of the pigments (depending on the fineness of grinding of the pigments), type of dispersing additives, pigment composition, pigment mixture, pigment layer thickness, metal layer thickness, metal type.
[0213] It is thus preferred that the one or more parameters are varied between 0% and 50%, preferably between 2% and 30%, compared with parameters of a transfer film 1 without the at least one substance with an antimicrobial action in the first layer 4, in particular which achieves the desired the optical impression for the person.
[0214] Furthermore, as shown in
[0215] It further makes sense if the primer layer 6 is a layer made of polymers and/or copolymers, in particular comprising polyacrylates and/or acrylates, for example PMMA, polyester, PU or PVC. The primer layer 6 expediently has a layer thickness of between 0.1 m and 50 m, preferably between 0.5 m and 7 m, further preferably between 2.5 m and 3.0 m. Thus, the primer layer 6 shown in
[0216] The transfer film 1 shown in
[0217] The transfer film 1 shown in
[0220] It is further expedient here if the method further comprises the following step, in particular which is carried out between the step of providing the carrier ply 2 and the step of applying the transfer ply 3 to the carrier ply 2: [0221] applying a detachment layer, preferably such that the detachment layer is arranged between the carrier ply 2 and the, in particular detachable, transfer ply 3.
[0222] It is further advantageous here if the step of applying the transfer ply 3 further comprises at least one of the following steps: [0223] applying a decorative ply 5, in particular wherein the decorative ply 5 has one or more, preferably opaque, translucent or transparent, colored varnish layers, replication varnish layers and/or metal layers; [0224] applying an adhesion-promoter layer, in particular such that the adhesion-promoter layer is arranged between the first layer and the decorative ply 5; [0225] applying a primer layer 6, in particular such that the primer layer 6 forms the side of the transfer film 1 facing away from the person.
[0226] With respect to further designs of the method for producing a transfer film 1, reference is made here to the above statements.
[0227] The sectional representation shown in
[0228]
[0229] As shown in
[0230] The transfer film shown in
[0231] Both in the case of the transfer film shown in
[0232] It further also possible, in the case of the transfer film 1 shown in
[0233] With respect to the further design of the layers 2, 4, 5 and 6 shown in
[0234] The transfer film 1 shown in
[0235] In particular in the case of the transfer films 1 shown in
[0236]
[0237] The transfer film 1 shown in
[0238] As already explained in the context of
[0239] The adhesion-promoter layer 7 is, as shown in
[0240] As shown in
[0241] With respect to the design of the further layers 2 and 4, reference is made here to the above statements.
[0242] It is further expedient if the transfer film 1 has an adhesion which has a characteristic value of GT 0 and/or 5B, preferably determined according to DIN EN ISO 2409:2013-06 (BeschichtungsstoffeGitterschnittprfung [Paints and varnishesCross-cut test] (ISO 2409:2013), German version of EN ISO 2409:2013, issue date: 2013 June) and/or according to ASTM D3359-09 (Standard Test Methods for Measuring Adhesion by Tape Test, issue date: 2009), test method B.
[0243] The adhesion of the transfer film 1 was tested for example by means of a cross-cut test according to DIN EN ISO 2409: 2013-06.
[0244] In each case 6 cuts were made vertically and 6 cuts were made horizontally (at an angle of 90 to the vertical cuts) in the coating as far as the substrate with the aid of a blade and preferably with the aid of a template. The width of the cut was dependent on the layer thickness of the coating. In the case of coatings with a layer thickness of less than 60 m, the distance between the cuts is preferably approximately 1 mm.
[0245] A clear adhesive tape or an adhesive crepe tape with an adhesiveness of from 6 N/25 mm to 10 N/25 mm was stuck to the resulting square of cuts (measurement area). This was peeled off in a time of from 0.5 to 1 second at an angle of 60.
[0246] The evaluation was effected in accordance with DIN EN ISO 2409: 2013-06 by visual assessment of the measurement area and classification into cross-cut characteristic values of from 0 (very good adhesion) to 5 (very poor adhesion), abbreviated to GT 0 to GT 5, or in accordance with ASTM D 3359-09, test method B.
[0247] The sectional representation shown in
[0248]
[0249] The transfer film 1 shown in
[0250] The transfer film 1 shown in
[0251] As shown in
[0252] The transfer film 1 shown in
[0253] As shown in
TABLE-US-00001 Melamine formaldehyde resin 0.1-1.5 Catalyst 0.1-1.5 Ethanol 15-20 Diacetone alcohol 15-20 Hydroxyl-containing polyacrylic 20-30 acrylate, 60% Polyacrylic acrylate 4-6 Amorphous silica 2-5 Cyclohexanone 10-20 Methyl ethyl ketone 10-12 Photoinitiator 0.1-1
[0254] The first layer 4 and/or the protective varnish layer 4 here contains 0.28% colloidal silver (Ag(0)) as the at least one substance with an antimicrobial action. This value is in particular relative to the solids (FSK), i.e. the dried protective varnish layer. In other words, relative to the solids (FSK) means that the proportion of the at least one substance with an antimicrobial action, thus here in particular colloidal silver (Ag(0)), is only determined when the first layer 4 and/or the protective varnish layer has been dried. For the first layer 4 shown in
[0255] As shown in
[0256] The transfer film 1 shown in
[0257]
[0258]
[0259] Because the overprint varnish 8 is applied partially, the protective varnish layer 4 can furthermore be touched by a person at least in areas, and can therefore furthermore have an antimicrobial action.
[0260] The overprint varnish 8 is for example applied as a further layer by means of digital printing and/or pad printing. The overprint varnish 8 is advantageously a printed layer, in particular which is designed patterned for the molding of alphanumeric characters, patterns and/or symbols. The patterned overprint varnish 8 can in particular be arranged in register relative to further patterned elements of the decorative plies 5d, 5c and 5b.
[0261]
[0262] The plastic article 10 shown in
[0263] The plastic article 10 shown in
[0264] It is furthermore possible for the plastic article 10 further to have at least one of the following layers: [0265] a decorative ply 5, wherein the decorative ply 5 preferably has one or more, preferably opaque, translucent or transparent, colored varnish layers 5a, 5b, 5c, 5d, replication varnish layers and/or metal layers and wherein the decorative ply is further preferably arranged between the first layer 4 and the base body 9; [0266] a primer layer 6, in particular wherein the primer layer 6 is arranged between the first layer 4 and the base body 9 and/or between the decorative ply 5 and the base body 9; [0267] an adhesion-promoter layer 7, in particular wherein the adhesion-promoter layer 7 is arranged between the first layer 4 and the decorative ply 5; [0268] a, preferably detachable, carrier ply 2, in particular wherein the carrier ply is arranged on the side of the first layer 4 facing away from the base body 9 or wherein the carrier ply 2 is arranged between first layer 4 and the base body 9.
[0269] With respect to further possible designs of these layers, reference is made here to the above statements.
[0270] Such a plastic article 10 is preferably produced with a method for decorating a plastic article 10, wherein the method comprises the following steps, which are in particular performed in the following order: [0271] providing a transfer film 1 comprising a carrier ply 2, a transfer ply 3 and a first layer 4, wherein the surface of the first layer 4 can be touched by a person at least in areas after the application to the base body 9, and wherein the first layer contains at least one substance with an antimicrobial action; [0272] arranging the transfer film 1 in an injection mold; [0273] back-injection molding the transfer film 1 arranged in the injection mold with the plastic injection-molding compound such that the base body 9 is formed by the plastic injection-molding compound and the base body 9 joins to the transfer film 1; [0274] optionally removing the carrier ply 2 from the decorated plastic article 10; [0275] optionally taking the decorated plastic article 10 out of the injection mold.
[0276] It is further preferred if, in particular the after the step of back-injection molding the transfer film 1 arranged in the injection mold with the plastic injection-molding compound, the following step is further carried out: [0277] peeling the carrier ply 2 off the transfer film 3.
[0278] It is furthermore possible, as set out in connection with
[0279] With respect to further possible designs of the plastic article 10 and the method for decorating a plastic article 10, reference is made here to the above statements.
LIST OF REFERENCE NUMBERS
[0280] 1 transfer film [0281] 2 carrier ply [0282] 3 transfer ply [0283] 4 first layer, protective varnish layer [0284] 5 decorative ply [0285] 5a, 5b, 5c, 5d colored varnish layers [0286] 6 primer layer [0287] 7 adhesion-promoter layer [0288] 8 overprint varnish [0289] 9 base body [0290] 10 plastic article [0291] 11 detachment layer