Mold clamping apparatus provided with forceful mold opening mechanism
11890796 ยท 2024-02-06
Assignee
Inventors
Cpc classification
B29C33/24
PERFORMING OPERATIONS; TRANSPORTING
B29C45/6728
PERFORMING OPERATIONS; TRANSPORTING
B29C2945/76869
PERFORMING OPERATIONS; TRANSPORTING
B29C2045/688
PERFORMING OPERATIONS; TRANSPORTING
B29C2945/76648
PERFORMING OPERATIONS; TRANSPORTING
B29C2045/686
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In a mold clamping apparatus, a mold clamping mechanism is provided with a half nut, and a tie bar is provided with circumferential groove configured to meshed with the teeth of the half nut. A strong-force mold opening mechanism that opens molds at an initial stage of mold opening extends across a space separating a movable platen and the mold clamping mechanism and is connected to the movable platen and the mold clamping mechanism. The strong-force mold opening mechanism is set so as to have greater axial force and shorter stroke than those of a mold opening and closing mechanism. A control unit controls opening and closing of the half nut, controls the strong-force mold opening mechanism and controls the position of the half nut in such a way that the half nut is synchronized with the circumferential groove by the strong-force mold opening mechanism.
Claims
1. A mold clamping apparatus provided with a strong-force mold opening mechanism, the apparatus comprising: a base: a stationary platen supporting a stationary mold and fastened to the base; a mold clamping mechanism disposed parallel to the stationary platen and supported by the base so as to be freely movable in an axial direction along a guideway, the mold clamping mechanism having an outer peripheral side surface extending around a periphery thereof; a movable platen supporting a moveable mold and disposed between the mold clamping mechanism and the stationary platen and freely movable along the guideway relative to the mold clamping mechanism, the movable platen having an outer peripheral side surface extending around a periphery thereof and being spaced apart from the mold clamping mechanism in the axial direction; one or more tie bars extending from the stationary platen completely through the movable platen and through the mold clamping mechanism; wherein the one or more tie bars each have a series of circumferential grooves, and the mold clamping mechanism has one or more half nuts movable into and out of meshing engagement with the series of circumferential groove on respective tie bars to close and open the half nuts; a mold opening and closing mechanism connected to move the movable platen along the one or more tie bars and the guideway; at least one strong-force mold opening mechanism that opens the molds only at an initial stage of mold opening, that extends across the space between the movable platen and the mold clamping mechanism, and that moves the mold clamping mechanism in the axial direction relative to the one or more tie bars to synchronize the position of each half nut with the circumferential grooves on respective tie bars, each strong-force mold opening mechanism being configured to exert a greater axial force than that exerted by the mold opening and closing mechanism, each strong-force mold opening mechanism comprising an electric motor for rotationally driving a ball screw, and a brake for braking the electric motor, attached to the outer peripheral side surface of one of the mold clamping mechanism or the movable platen, and a nut threadedly engaged with the ball screw and attached to the outer peripheral side surface of the other of the mold clamping mechanism or the movable platen; and a control unit configured to control the mold opening and closing mechanism, control the mold clamping mechanism, control opening and closing movement of each half nut, control each strong-force mold opening mechanism, and control a position of each half nut so that the half nut is synchronized with the circumferential grooves on its respective tie bar by the strong-force mold opening mechanism.
2. The mold clamping apparatus provided with the forceful mold opening mechanism according to claim 1, wherein each half nut has series of circumferential teeth, each tooth having a rectangular cross-sectional shape, and each series of circumferential grooves has a rectangular cross-sectional shape matching the rectangular shape of the teeth.
3. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 1, wherein the one or more tie bars and the one or more half nuts comprise four tie bars and four half nuts.
4. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 1, wherein the one or more tie bars and the one or more half nuts comprise one tie bar and one half nut.
5. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 1, wherein the at least one strong-force mold opening mechanism comprises plural strong-force mold opening mechanisms controlled by the control unit.
6. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 1, wherein the at least one strong-force opening mechanism comprises two strong-force mold opening mechanisms.
7. The clamping apparatus provided with a strong-force mold opening mechanism according to claim 6, wherein the two strong-force mold opening mechanisms are positioned diagonally opposite one another relative to the mold clamping mechanism.
8. A mold clamping apparatus provided with a strong-force mold opening mechanism, the apparatus comprising: a base; a stationary platen supporting a stationary mold and fastened to the base; a mold clamping mechanism disposed parallel to the stationary platen and supported by the base so as to be freely movable in an axial direction along a guideway, the mold clamping mechanism having an outer peripheral side surface extending around a periphery thereof; a movable platen supporting a movable mold and disposed between the mold clamping mechanism and the stationary platen and freely movable along the guideway relative to the mold clamping mechanism, the movable platen having an outer peripheral side surface extending around a periphery thereof and being space apart from the mold clamping mechanism in the axial direction; one or more tie bars extending from the stationary platen completely through the movable platen and through the mold clamping mechanism; wherein the one or more tie bars each have a series of circumferential grooves, and the mold clamping mechanism has one or more half nuts movable into and out of meshing engagement with the series of circumferential grooves on respective tie bars to close and open the half nuts; a mold opening and closing mechanism connected to move the movable platen along the one or more tie bars and the guideway; at least one strong-force mold opening mechanism that opens the molds only at an initial stage of mold opening, that extends across the space between the movable platen and the mold clamping mechanism, and that moves the mold clamping mechanism in the axial direction relative to the one or more tie bars to synchronize the position of each half nut with the circumferential grooves on respective tie bars, each strong-force mold opening mechanism being configured to exert a greater axial force than the exerted by the mold opening mechanism comprising a first hydraulic cylinder having a cylinder attached to the outer peripheral side surface of one of the mold clamping mechanism or the movable platen, and a piston slidable in the cylinder and having a piston rod attached to the outer peripheral side surface of the other of the mold clamping mechanism or the movable platen; and a control unit configured to control the mold opening and closing mechanism, control the mold clamping mechanism, control opening and closing movement of each half nut, control each strong-force mold opening mechanism, and control a position of each half nut so that the half is synchronized with the circumferential grooves on its respective tie bar by the strong-force mold opening mechanism.
9. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 8, wherein each half nut has a series of circumferential teeth, each tooth having a rectangular cross-sectional shape, and each series of circumferential grooves has a rectangular cross-sectional shape matching the rectangular shape of the teeth.
10. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 8, wherein the one or more tie bars and the one or more half nuts comprise four tie bars and four half nuts.
11. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 8, wherein the one or more tie bars and the one or more half nuts comprise one tie bar and one half nut.
12. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 8, wherein the at least one strong-force mold opening mechanism comprises plural strong-force mold opening mechanisms controlled by the control unit.
13. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 8, wherein the at least one strong-force opening mechanism comprises two strong-force mold opening mechanisms.
14. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 13, wherein the two strong-force mold opening mechanisms are positioned diagonally opposite one another relative to the mold clamping mechanism.
15. The mold clamping apparatus provided with a strong-force mold opening mechanism according to claim 8, wherein the mold opening and closing mechanism comprises a second hydraulic cylinder having a cylinder connected to the base and a piston rod connected to the movable platen, and wherein the piston rod of the second hydraulic cylinder has a diameter smaller than the piston rod of the fir hydraulic cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Several preferable embodiments of the present disclosure will be described below in detail with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16) Embodiments of the present disclosure will be described below with reference to the accompanying figures.
(17) As illustrated in
(18) The forceful mold opening mechanism 30, also sometimes referred to as a strong-force mold opening mechanism, is set so as to have or exert a greater axial force than that of the mold opening and closing mechanism 16, and have a shorter stroke than that. As an example of this setting, the mold opening and closing mechanism 16 has a small diameter d1 of an actuation rod 21 (a piston in the case of a hydraulic cylinder), and has a long stroke S1, while the forceful (strong-force) mold opening mechanism 30 has a large diameter d2 of an actuation rod 31 (a piston in the case of a hydraulic cylinder), and has a short stroke 82.
(19) A stationary mold 22 is attached to the stationary platen 12, and a movable mold 23 is attached to the movable platen 14.
(20) Preferably, a rail 24 is laid on the base 11, and sliders 25 and 26 are mounted on the rail 24. Moreover, the mold clamping mechanism 13 is supported by the one slider 25, and the movable platen 14 is supported by the other slider 26.
(21) It is recommended to put steel balls between the rail 24 and the sliders 25 and 26. A frictional loss between the rail 24 and the sliders 25 and 26 can be reduced, and thus a load on the mold opening and closing mechanism 16 can be reduced.
(22) Since the movable platen 14 is mechanically coupled to the mold clamping mechanism 13, when the movable platen 14 is moved by the mold opening and closing mechanism 16, the mold clamping mechanism 13 is also moved together (including substantially together).
(23) Note that the actuation rod 21 of the mold opening and closing mechanism 16 may be coupled to the movable platen 14, or may be coupled to the mold clamping mechanism 13. Moreover, the mold opening and closing mechanism 16 may be attached to the base 11, or may be attached to the stationary platen 12.
(24) A circumferential groove 27 is formed in a necessary portion of each tie bar 15 at an equal pitch. When closed, the respective half nuts 17 are engaged with the respective circumferential grooves 27. When engagement is accomplished, the mold clamping mechanism 13 is fastened to the tie bars 15 (including substantially fastened thereto).
(25) When the half nuts 17 are opened, the mold clamping mechanism 13 becomes movable relative to the tie bars 15.
(26) As illustrated in
(27) The number of forceful mold opening mechanisms 30 may be one or four, and is optional as appropriate. However, the four such mechanisms result in an increase in costs, and one such a mechanism may have a possibility such that the movable platen 14 (or the mold clamping mechanism 13) may be inclined. Hence, the two such mechanisms are preferable.
(28) It is also desirable that the two mold opening and closing mechanisms (see
(29) As illustrated in
(30) Moreover, the circumferential groove 27 of each tie bar 15 includes a groove bottom 27a parallel to the lengthwise axis 28 of the tie bar 15, a first side face 27b which is continuous from one edge of the groove bottom 27a, and which is orthogonal to the lengthwise axis 28, and a second side face 27c which is continuous from the other edge of the groove bottom 27a, and which is orthogonal to the lengthwise axis 28.
(31) The rectangular tooth 17a is a tooth that has a rectangular cross section.
(32) If the tooth of the half nut 17 has a triangular cross section or a trapezoidal cross section, the tooth surface inclines relative to the lengthwise axis 28. Such an inclination converts some axial force into force in the radial direction, and the half nut 17 is opened by the force in the radial direction.
(33) In this point, in the case of the tooth that has a rectangular cross section according to the present disclosure, the half nut 17 is not opened.
(34) The mold clamping mechanism 13, the mold opening and closing mechanism 16, the forceful mold opening mechanism 30, and the half nut opening and closing mechanism 18 illustrated in
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(36) Since a pneumatic cylinder has the same structure and operation as those of the hydraulic cylinder, the detailed description thereof will be omitted.
(37) Moreover, since an electrically driven mechanism has the similar structure and operation to those of the electrically driven mechanism, the detailed description thereof will be omitted.
(38) As illustrated in
(39) Note that the nut 35 may be provided on the mold clamping mechanism 13, and the ball screw 32, the electric motor 33, and the brake 34 may be provided on the movable platen 14.
(40) The operation of the forceful mold opening mechanism 30 includes four patterns that are untighten operation, tighten operation. block, and free.
(41) Note that the term untighten operation means to move the movable platen 14 apart from the mold clamping mechanism 13. The term tighten operation means to move the movable platen 14 close toward the mold clamping mechanism 13. The term block means that the movable platen 14 is standstill relative to the mold clamping mechanism 13. The term free means that the movable platen 14 moves freely relative to the mold clamping mechanism 13.
(42) The four patterns will be described below in detail.
(43) Pattern 1: With the brake not being actuated, when the electric motor is rotated in the positive direction (rotated in the clockwise direction), the movable platen 14 moves apart relative to the mold clamping mechanism 13 illustrated in
(44) Pattern 2: With the brake not being actuated, when the electric motor is rotated in the negative direction (rotated in the counterclockwise direction), the movable platen 14 moves close to the mold clamping mechanism 13 illustrated in
(45) Pattern 3: With a power supply to the electric motor being terminated so as to be in an unactuated state, when the brake is actuated, the ball screw becomes unable to rotate. In this case, the movable platen 14 is fastened relative to the mold clamping mechanism 13 illustrated in
(46) Pattern 4: With the electric motor being unactuated, when the brake is unactuated, the ball screw becomes able to freely rotate. In
(47) The operations of the mold clamping apparatus 10 that employs the above structure will be described with reference to
(48) In the mold opened state illustrated in
(49) In step ST01 (step number 01, the same is true of the following notations) illustrated in
(50) When the movable mold touches the stationary mold (step ST02), the mold clamping mechanism is made in the free state (step ST03).
(51) The amount of movement of the mold clamping mechanism 13 can be calculated by the mold opening and closing mechanism 16 illustrated in
(52) In view of the above information, the positional displacement amount between the circumferential groove 27 and the tooth of the half nut 17 can be calculated.
(53) By the forceful mold opening mechanisms 30, the mold clamping mechanism 13 is slightly moved so as to correct the positional displacement (see
(54) A synchronizat ion procedure by the forceful (strong-force) mold openingmechanisms 30 will be described in more detail.
(55) The movable platen 14 is in a standstill state by the mold opening and closing mechanism 16. Hence, when the forceful mold opening mechanisms 30 are subjected to the untighten operation, the mold clamping mechanisms 13 moves in the direction becoming apart from the movable platen 14. Moreover, when the forceful mold opening mechanisms 30 are subjected to the tighten operation, the mold clamping mechanisms 13 moves so as to come close to the movable platen 14. Through the above operations, the tooth of each half nut 17 is synchronized with each circumferential groove 27.
(56) After the synchronization, each half nut is closed (step ST05). That is, as illustrated in
(57) Since one of the roles of the forceful mold opening mechanisms 30 completes, the forceful mold opening mechanisms 30 are made in the free state (step ST06).
(58) Next, the mold clamping mechanism is subjected to the tighten operation (step ST07). This causes the movable mold to be intensively depressed against the stationary mold, and thus a high-pressure mold clamping state is achieved.
(59) Meanwhile, when the mold clamping mechanism 13 is subjected to tighten operation, the half nut 17 attempts to become apart from the stationary platen 12 by counteraction. This causes, as illustrated in
(60) Mold injection is performed in this state (see
(61) As illustrated in
(62) After the resin material is hardened, as a preparation for forceful mold opening, the mold clamping mechanism 13 is made in the free state (see
(63) Next, in the initial stage of the mold opening, the forceful mold opening mechanisms are subjected to the tighten operation (step ST10). In
(64) Subsequently, the forceful mold opening mechanisms are made in the blocked state (step ST11), each half nut is made in the opened state (step ST12), and the mold opening and closing mechanism is subjected to the untighten operation to perform the remaining mold opening (step ST13).
(65) In the mold opened state, the mold clamping mechanism is made in the blocked state, and the mold opening and closing mechanism is made in the blocked state (step ST14). This causes the state to return to
(66) Note that when the forceful mold opening mechanisms are subjected to the tighten operation in the step ST10, in
(67) That is, in both cases of
(68) Next, a specific example in which the forceful mold opening mechanisms 30 are each a hydraulic cylinder will be described with reference to
(69) As illustrated in
(70) The operation of the forceful mold opening mechanism 30 that mainly includes a hydraulic cylinder also includes four patterns that are untighten operation, tighten operation, blocked, and free.
(71) First, the pattern blocked will be described.
(72) In this pattern, a directional control valve 47 has a port A and a port B connected to a port T, has first and second check valves 42 and 44 closed, and has first and second relief valves 45 and 46 closed.
(73) As for a hydraulic oil in a first oil chamber 41, a discharge thereof is prevented by the first check valve 42, and, as for a hydraulic oil in a second oil chamber 43, a discharge thereof is prevented by the second check valve 44. The piston 38 does not move at this time. When the hydraulic pressure in the first oil chamber 41 is equal to or lower than a certain value and the hydraulic pressure in the second oil chamber 43 is equal to or lower than the certain value, the piston 38 does not move.
(74) That is, the forceful mold opening mechanism 30 is in the blocked state.
(75) Next, the pattern free will be described.
(76) In this pattern, the directional control valve 47 has the port A and the port B connected to the port T, has the first and second check valves 42 and 44 closed, and has the first and second relief valves 465 and 46 opened and closed in accordance with the value of the hydraulic pressure.
(77) When external force is applied to the piston rod 39, and for example, the hydraulic pressure in the first oil chamber 41 exceeds the certain value, the first relief valve 45 opens, and the piston 38 moves. When the hydraulic pressure in the second oil chamber 43 exceeds the certain value, the second relief valve 46 opens and the piston 38 moves.
(78) That is, the forceful mold opening mechanism 30 becomes a quasi-free state.
(79) Next, the pattern untighten operation will be described.
(80) In this pattern, the directional control valve 47 has a port P connected to the port A, has the port B connected to the port T, has the first and second check valves 42 and 44 opened, and has the first and second relief valve 45 and 46 closed.
(81) That is, when the directional control valve 47 is changed over and the port P becomes in communication with the port A, the hydraulic oil to be supplied by a hydraulic pressure pump 48 is supplied to the first oil chamber 41 through the first check valve 42. Simultaneously, the second check valve 44 is opened by pilot pressure. The port B becomes in communication with the port T, and the hydraulic oil in the second oil chamber 43 is discharged through the second check valve 44. The forceful mold opening mechanism 30 is then untightened.
(82) Next, the pattern tighten operation will be described.
(83) In this pattern, the directional control valve 47 has the port P connected to the port B, has the port A connected to the port T, has the first and second check valves 42 and 44 opened, and has the first and second relief valves 45 and 46 closed.
(84) That is, the directional control valve 47 is changed over, and when the port P becomes in communication with the port B and the port A becomes in communication with the port T, the forceful mold opening mechanism 30 is tightened.
(85) The flows illustrated in
(86) Next, a modified example will be described with reference to
(87) That is, the free end of the tie bar 15 is supported by a shaft support plate 49. The mold opening and closing mechanism 16 is provided across the shaft support plate 49 and the movable platen 14 (or the mold clamping mechanism 13). Both of (or either one of) the movable platen 14 and the mold clamping mechanism 13 are directly mounted on the base 11 directly. Other structures are the same as those in
(88) Note that, in
(89) The present disclosure is suitable for a mold clamping apparatus provided with a forceful mold opening mechanism.