Multi speed transmission device with hydraulically actuated shift rods
10480642 ยท 2019-11-19
Assignee
Inventors
Cpc classification
F16H61/0206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/3023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H61/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A multi-speed transmission with hydraulically actuated shift rods, wherein an actuating pressure (p_B) is applicable by a valve device (15) and shuttle valves (2C to 6D) to piston chambers (2A to 6B) of pistons (2 to 6), the actuating pressure being adjustable by valves (16, 17). The piston chambers (2A to 6B) can be brought into operative connection with a low-pressure region (52) by the shuttle valves (2C to 6D) and a prefilling valve (32, 33) or by the shuttle valves (2C to 6D), the valve device (15), and the valves (16, 17). Each of the shuttle valves (2C to 6D) has a spring assembly (2E to 6F), by which the shuttle valves (2C to 6D) are held below a pressure threshold of the actuating pressure (p_B) in an operating state that connects the piston chambers (2A to 6B) to the low-pressure region (52) by the prefilling valve (32, 33).
Claims
1. A multi-speed transmission, comprising: a plurality of hydraulically actuated shift rods (7 to 11); a plurality of piston units (2 to 6) with a plurality of piston chambers (2A to 6B), the plurality of piston units (2 to 6) configured for adjusting the plurality of hydraulically actuated shift rods (7 to 11) to change a transmission ratio of the multi-speed transmission; a valve device (15); a plurality of shuttle valves (2C to 6D), each of the shuttle valves (2C to 6D) having a spring assembly (2E to 6F); and a plurality of valves (16, 17), wherein an actuating pressure (p_B) is applicable by the valve device (15) and the shuttle valves (2C to 6D) to the piston chambers (2A to 6B) of the piston units (2 to 6), the actuating pressure being freely adjustable by the valves (16, 17), the piston chambers (2A to 6B) of the piston units (2 to 6) configured to be brought into operative connection with a low-pressure region (52) either by the shuttle valves (2C to 6D) and a prefilling valve (32, 33) or by the shuttle valves (2C to 6D), the valve device (15) and the valves (16, 17), and wherein the spring assemblies (2E to 6F) of the shuttle valves (2C to 6D) hold the shuttle valves (2C to 6D) in an operating state that connects the piston chambers (2A to 6B) to the low-pressure region (52) by the prefilling valve (32, 33) when the actuating pressure (p_B) is less than a pressure threshold of the actuating pressure (p_B).
2. The multi-speed transmission according to claim 1, further comprising a plurality of throttle devices (2G to 6H) provided between the shuttle valves (2C to 6D) and the prefilling valve (32, 33).
3. The multi-speed transmission according to claim 2, further comprising a plurality of additional throttle devices (50, 51) provided downstream of the valves (16, 17) and upstream of the low-pressure region (52).
4. The multi-speed transmission according to claim 3, wherein a cross-section of the throttle devices (2G to 6H) between the shuttle valves (2C to 6D) and the prefilling valve (32, 33) is smaller than a cross-section of the additional throttle devices (50, 51) downstream of the valves (16, 17).
5. The multi-speed transmission according to claim 3, further comprising a piston (54) in each piston unit (2 to 6), wherein each of the throttle devices (2G to 6H) between the shuttle valves (2C to 6D) and the prefilling valve (32, 33) has a bore (57; 57A, 57B) provided in one of the pistons (54), the pistons (54) configured to longitudinally displace in valve housings (53) between two end positions, and wherein the spring assemblies (2E to 6F) of the shuttle valves (2C to 6D) apply a spring force to the pistons (54) that acts in the direction of a first end position of the two end positions, the piston chambers (2A to 6B) in operative connection with the respective prefilling valve (32, 33) by the shuttle valves (2C to 6D) in the first end position of the two end positions.
6. The multi-speed transmission according to claim 5, wherein: the actuating pressure (p_B) is applicable at control surfaces (55) of the pistons (54) so as to act against the spring assemblies (2E to 6F) of the shuttle valves (2C to 6D) and to act in the direction of a second end position of the two end positions; the piston chambers (2A to 6B) are suppliable with the actuating pressure (p_B) in the second end position of the two end positions; and the operative connection between the piston chambers (2A to 6B) and the prefilling valve (32, 33) is blocked in the second end position of the two end positions.
7. The multi-speed transmission according to claim 5, wherein the bores (57; 57A, 57B) are provided in diametral areas (54A) of the pistons (54) and extend perpendicularly to longitudinal axes (58) of the pistons (54), the pistons (54) mounted via the diametral areas (54A) in the valve housings (53) in a radial direction.
8. The multi-speed transmission according to claim 7, wherein the bores (57; 57A, 57B) open into blind hole bores (59), the blind hole bores (59) extending in the longitudinal direction of the pistons (54) in the diametral areas (54A) and in operative connection with the prefilling valve (32, 33).
9. The multi-speed transmission according to claim 7, wherein each of the pistons (54) has a further diametral area (54B), the diameters of the further diametral areas (54B) being greater than the diameters of the diametral areas (54A) and at least partially circumscribing the diametral areas (54A) along the longitudinal direction.
10. The multi-speed transmission according to claim 9, wherein an annular groove (60) is disposed between the further diametral areas (54B) and the diametral areas (54A) of the pistons (54), the spring assemblies (2E to 6F) at least partially arranged in the annular groove (60), a first end of each of the spring assemblies (2E to 6F) abutting in groove bottoms (61) of the annular grooves (60) and a second end of each of the spring assemblies (2E to 6F) abutting the valve housings (53).
11. The multi-speed transmission according to claim 9, wherein: the spring assemblies (2E to 6F) of the shuttle valves (2C to 6D) encircle both the diametral areas (54A) and additional diametral areas (54C) of the pistons (54), the diameters of the additional diametral areas (54C) being smaller than the diameters of the further diametral areas (54B) and larger than the diameters of the diametral areas (54A); and a first end of each of the spring assemblies (2E to 6F) abuts steps between the further diametral areas (54B) and the additional diametral areas (54C) and a second end of each of the spring assemblies (2E to 6F) abuts the valve housings (53).
12. The multi-speed transmission according to claim 8, further comprising at least two mutually aligned bores (57A, 57B) in the throttle devices (2G to 6H) between the shuttle valves (2C to 6D) and the prefilling valve (32, 33) which connect the blind hole bores (59) to peripheral areas defined by the diametral areas (54A) of the pistons and the valve housings (53).
13. The multi-speed transmission according to claim 5, wherein the pistons (54) are at least partially anodized.
14. The multi-speed transmission according to claim 5, wherein each of the pistons (54) has at least two permanently connected parts (54A, 54B).
15. The multi-speed transmission according to claim 5, wherein each of the pistons (54) is one piece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is described more specifically by example on the basis of the attached figures. The following is shown:
(2)
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DETAILED DESCRIPTION
(11) Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
(12)
(13) In the present case, each of the shift valves 12 to 14 is suppliable by the pilot control valves 18, 19, 20, which are solenoid valves, with pilot control pressure p_VS12, p_VS13 or p_VS14 at a control surface 12A, 13A or 14A of a valve slide 12B, 13B or 14B in the direction of a second shift position. Moreover, a spring force, acting in the direction of the first shift position, of a spring assembly 12C, 13C, 14C acts on the shift valves 12 to 14, respectively. A pressure signal p_red is available at not only the pilot control valves 18 to 20, but also at the electrically actuatable pressure actuators 21, 22, by which a respective pilot control pressure p_VS16 for the first pressure regulating valve 16 or a pilot control pressure p_VS17 of the second pressure regulating valve 17 is continuously adjustable between 0 and the maximum value, and applicable to a control surface 16A or 17A of a valve slide 16B or 17B of the pressure regulating valve 16 or the pressure regulating valve 17, as functionally equivalent to a spring force of a spring assembly 16C or 17C, which also acts at the valve slide 16B or 17B. In this case, the maximum value of the pilot control pressure value p_VS16 or p_VS17 corresponds to the pressure value of the pressure signal p_red acting in each case.
(14) The pilot control pressure levels p_VS12, p_VS13 and p_VS14 of the shift valve 12 to 14, respectively, are, as a function of the currently existing shift position of the pilot control valves 18 to 20, either equal to 0 or correspond to the pressure value of the pressure signal p_red. The pressure regulating valves 16 and 17 are supplied with a system pressure p_sys, or rather a working pressure, which is fed to the valve device 12 or to the valve device 13 as an actuating pressure p_B, altered in a manner dependent of the pilot control pressure p_VS16 or p_VS17 available in the pressure regulating valve 16 or 17. In so doing, the actuating pressure p_B, set by the pressure regulating valve 17, is forwarded in the direction of the piston chambers 2A, 3A, 4A, 5A and 6A by the shift valves 12, 13 and 14, while the actuating pressure p_B, set by the pressure regulating valve 16, is fed by the valve devices 12 to 14 in the direction of the piston chambers 2B, 3B, 4B, 5B and 6B, through which each of the shift rods 7 to 11 extends.
(15) If the pilot control pressure p_VS16 or p_VS17 is essentially equal to zero and if the actuating pressure p_B simultaneously has a pressure level greater than a pressure threshold, then the pressure regulating valves 16 and 17 are in the operating state (shown in
(16) In the present case, the piston chambers 2A to 6B, representing the pressure chambers, of the piston/cylinder units 2 to 6 can be brought into operative connection with one of the shift valves 12, 13 or 14 of the valve device 15 or with the low-pressure region 52 by a plurality of ball shuttle valves 2C, 2D, 3C, 3D, 4C, 4D, 5C, 5D, 6C and 6D. In this case, the low-pressure region 52 is provided, on the one hand, downstream of a pressure limiting valve 32 and, on the other hand, downstream of a further pressure limiting valve 33. Between the pressure limiting valves 32 and 33 there is a throttle device 34, by which it is possible to adjust a prefilling pressure level for the piston/cylinder units 2 to 4 and 6 that is different from the one for the piston/cylinder unit 5, which upstream of the throttle device 34 is in operative connection with the further pressure limiting valve 33 by the shuttle valves 5C and 5D in the normal position as shown in
(17)
(18) The shuttle valve 2C includes a piston 54, which is longitudinally displaceable in a valve housing 53 and held by a spring assembly 2E in the first end position, shown in
(19) That means that in an operating state of the valve device 15, in which the piston chamber 2A is not to be supplied with a pressure level of the actuating pressure p_B that overcompresses the spring assembly 2E, the piston chamber 2A is vented by the shuttle valve 2C in the direction of the low-pressure region 52 via the pressure limiting valve 32.
(20) In addition, there is the option of supplying the shuttle valve 2C at the control surface or, more specifically, the end face 55 of the piston 54 with such an actuating pressure p_B that the piston 54 is lifted by the actuating pressure p_B off of the valve housing 53 against the spring force of the spring assembly 2E and is shifted into its second end position, in which the piston chamber 2A is no longer in operative connection with the pressure limiting valve 32. If, in addition, the piston chamber 2B is supplied with an actuating pressure p_B, set by the pressure regulating valve 16, by the shuttle valve 2D, so that the shift rod 4 is adjusted with respect to the pressure level that is available in the piston chamber 2A, and the volume of the piston chamber 2A is reduced, then the hydraulic fluid volume present in the piston chamber 2A is forced out of said piston chamber in the direction of the valve device 15 by the shuttle valve 2C and, when the existing operating state of the valve device 15 is suitable, is fed in the direction of the pressure regulating valve 17, which is then also in the operating state, shown in
(21) In order to achieve a defined slow rate of adjustment of the shift rods during comfort-oriented gear shifts and a rate of adjustment that is as high as possible for sporty gear shifts, the venting paths, which are engageable by the shuttle valves 2C to 6D, for the piston chambers 2A to 6B in the direction of the pressure limiting valves 32 and 33 or in the direction of the pressure regulating valves 16 and 17 or the throttle devices 50 and 51 are designed such that owing to the larger diameters, the pressure paths in the direction of the pressure limiting valves 32 and 33 are characterized by a smaller pressure loss than the venting paths of the piston chambers 2A to 6B by the shuttle valves 2C to 6D, the valve device 15 and the pressure regulating valves 16 and 17 or the downstream throttle devices 50 and 51. This arrangement is implemented by the cross sections of the throttle devices 50 and 51 being smaller than the cross sections of the pressure limiting valves 32 and 33.
(22)
(23) In the transmission system 1 in accordance with
(24) In the transmission system 1 in accordance with
(25) In contrast, while carrying out a comfort-oriented gear shift, the respective piston chamber 2A to 6B to be disengaged or, more specifically, evacuated, in the transmission system 1 in accordance with
(26) During unfavorable operating condition trends, such as, for example, a startup operation of a vehicle with the transmission system 1 in accordance with
(27) Since in order to vent the piston chambers 2A to 6B over the slow venting path of the hydraulic system of the transmission system 1 in accordance with
(28) In order to avoid the undersupply operating states during actuation of the piston/cylinder units 2 to 6 in a structurally simple and cost effective manner, the hydraulic system of the transmission system 1 in accordance with
(29) During comfort-oriented gear shifts these measures or, more specifically, this adaptation of the venting cross sections allow the piston chambers 2A to 6B in the transmission system 1 in accordance with
(30) That means that owing to the adaptation of the venting cross sections by the throttle devices 50 and 51 and the throttle devices 2G to 6F, the slow and the fast venting paths are exchanged in the transmission system 1 in accordance with
(31) In this way the venting of the piston chamber 2A to 6B, which is associated with the transmission ratio to be disengaged in each case, of the piston/cylinder units 2 to 6 is carried out over the slow venting path of the hydraulic system of the transmission system 1 in accordance with
(32)
(33) The shuttle valves 3C to 6C and 2D to 6D of the transmission system 1 in accordance with
(34) The embodiment of the shuttle valve 2C in accordance with
(35) In a further embodiment of the shuttle valve 2C shown in
(36) The piston 54 of the shuttle valve 2C in accordance with
(37) The embodiment of the shuttle valve 2C, shown in
(38) The embodiment of the shuttle valve 2C, shown in
(39) The embodiment of the shuttle valve 2C, shown in
(40)
(41) In general, the diametral area 54A of the piston 54 is a pin in all of the embodiments of the shuttle valve 2C shown in
(42) In addition, when venting the piston chambers 2A to 6B over the slow venting path in the case of the transmission system 1 in accordance with
(43) In addition, in the embodiment of the transmission system 1 in accordance with
(44) Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims.
LIST OF REFERENCE NUMERALS AND CHARACTERS
(45) 1 transmission system 2 piston/cylinder unit 2A, B piston chamber 2C, D shuttle valve 2E, F spring assembly 2G, H throttle device 3 piston/cylinder unit 3A, B piston chamber 3C, D shuttle valve 3E, F spring assembly 3G, H throttle device 4 piston/cylinder unit 4A, B piston chamber 4C, D shuttle valve 4E, F spring assembly 4G, H throttle device 5 piston/cylinder unit 5A, B piston chamber 5C, D shuttle valve 5E, F spring assembly 5G, H throttle device 6 piston/cylinder unit 6A, B piston chamber 6C, D shuttle valve 6E, F spring assembly 6G, H throttle device 7 to 11 shift rod 12 shift valve 12A control surface 12B valve slide 12C spring assembly 13 shift valve 13A control surface 13B valve slide 13C spring assembly 14 shift valve 14A control surface 14B valve slide 14C spring assembly 15 valve device 16 valve, pressure regulating valve 16A control surface 16B valve slide 16C spring assembly 17 valve, pressure regulating valve 17A control surface 17B valve slide 17C spring assembly 18 to 20 pilot control valve 21, 22 pressure actuator 24 to 26 line 32, 33 pressure limiting valve 34 throttle device 50 throttle device 51 throttle device 52 low-pressure region 53 valve housing 54 piston 54A diametral area 54B further diametral area 54C additional diametral area 55 control surface 56 diametral area 57 bore 57A, B bore 58 longitudinal axis 59 blind hole bore 60 annular groove 61 groove bottom 62 sleeve-like region 63 stop area 64 end of the further diametral area 65 edge p_B actuating pressure p_red pressure signal p_sys system pressure p_VS pilot control pressure p_2A pressure in the piston chamber p_32 prefilling pressure