Optical element and optical arrangement therewith
10474036 ยท 2019-11-12
Assignee
Inventors
- Hans-Jochen Paul (Aalen, DE)
- Boris Bittner (Roth, DE)
- Norbert Wabra (Werneck, DE)
- Thomas Schicketanz (Aalen, DE)
Cpc classification
G03F7/70266
PHYSICS
G02B27/005
PHYSICS
G03F7/70958
PHYSICS
G03F7/70225
PHYSICS
G02B5/208
PHYSICS
G03F7/70316
PHYSICS
International classification
G21K1/06
PHYSICS
Abstract
An optical arrangement includes an optical element (1) and a thermal manipulation device. The optical element has a substrate (2), a coating (3, 9, 5) applied to the substrate (2), and an antireflection coating (3). The coating (3, 9, 5) includes: a reflective multi-layer coating (5b) configured to reflect radiation (4) with a used wavelength (.sub.EUV). The antireflection coating (3) is arranged between the substrate (2) and the reflective multi-layer coating (5b) to suppress reflection of heating radiation (7) with a heating wavelength (.sub.H) that differs from the used wavelength (.sub.EUV). The thermal manipulation device has at least one heating light source (8) to produce heating radiation (7).
Claims
1. An optical arrangement comprising at least one optical element and at least one thermal manipulation device, wherein the optical element comprises: a substrate, an overall coating applied to the substrate, the overall coating comprising: a reflective multi-layer coating configured to reflect radiation having a wavelength in an EUV wavelength range, and an antireflection coating arranged between the substrate and the reflective multi-layer coating and configured to suppress reflection of heating radiation having a heating wavelength that differs from the wavelength in the EUV wavelength range, and wherein the thermal manipulation device comprises at least one heating light source configured to produce the heating radiation, wherein the thermal manipulation device is configured to radiate the heating radiation through the substrate and onto the antireflection coating, wherein the antireflective coating is matched to properties of the substrate such that the antireflective coating has an antireflective effect on the heating radiation incident on the antireflective coating through the substrate, and wherein the suppression of the reflection of the heating radiation by the antireflection coating is maximal for a heating wavelength of more than 400 nm and less than 900 nm.
2. The optical arrangement according to claim 1, wherein the overall coating applied to the substrate is configured to completely absorb the heating radiation.
3. The optical arrangement according to claim 1, wherein the antireflection coating is configured to at least partly absorb the heating radiation.
4. The optical arrangement according to claim 1, wherein the overall coating further comprises an absorbing coating configured to at least partly absorb the heating radiation.
5. The optical arrangement according to claim 4, wherein the absorbing coating is arranged adjacent to the antireflection coating.
6. The optical arrangement according to claim 4, wherein the absorbing coating is arranged between the antireflection coating and the reflective multi-layer coating.
7. The optical arrangement according to claim 4, wherein the absorbing coating is a multi-layer coating.
8. The optical arrangement according to claim 4, wherein the absorbing coating includes at least one metallic material.
9. The optical arrangement according to claim 1, wherein the substrate is formed from a material which is at least partly transparent to the heating radiation.
10. The optical arrangement according to claim 1, wherein the antireflection coating includes at least one material selected from the group comprising: B.sub.4C, Si, Si.sub.3N.sub.4, C, Ru, Mo, Ni, ZrN, SiC, ZrO.sub.2, La, B.
11. The optical arrangement according to claim 1, wherein the antireflection coating has a thickness of less than 500 nm.
12. The optical arrangement according to claim 1, wherein a reflectivity of the reflective multi-layer coating is maximal for extreme ultraviolet (EUV) radiation with a wavelength of between 1 nm and 35 nm.
13. The optical arrangement according to claim 12, configured as an EUV mirror or as an EUV mask.
14. The optical arrangement according to claim 1, wherein a reflectivity of the reflective multi-layer coating is maximal for very ultraviolet (VUV) radiation with a wavelength of between 150 nm and 260 nm.
15. The optical arrangement according to claim 14, wherein the reflective multi-layer coating comprises at least one layer configured to at least partly absorb the heating radiation at the heating wavelength.
16. The optical arrangement according to claim 1, wherein the thermal manipulation device comprises a plurality of heating light sources in a grid-shaped arrangement.
17. The optical arrangement according to claim 1, wherein the at least one heating light source is attached to a cooling body configured to cool the optical element.
18. The optical arrangement according to claim 1, configured as an EUV lithography apparatus.
19. The optical arrangement according to claim 17, wherein the optical element is configured as an EUV mask displaceable in a movement direction.
20. The optical arrangement according to claim 19, wherein the at least one heating light source configured to output the heating radiation onto the EUV mask, a deflection device configured to deflect the heating radiation onto the EUV mask and/or a beam guidance device configured to guide the heating radiation onto the EUV mask is/are mounted to be stationary with respect to the EUV mask when the EUV mask is displaced in the movement direction.
21. The optical arrangement according to claim 1, configured as a catadioptric projection lens for VUV microlithography.
22. The optical arrangement according to claim 21, wherein the optical element is arranged in a region of a pupil plane of the catadioptric projection lens.
23. The optical arrangement according to claim 1, further comprising a deflection device configured to deflect the heating radiation from the heating light source onto the optical element, wherein the deflection device is attached to a cooling body configured to cool the optical element.
24. The optical arrangement according to claim 1, further comprising a beam guidance device configured to guide the heating radiation from the heating light source onto the optical element, wherein the beam guidance device is attached to a cooling body configured to cool the optical element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments are depicted in the schematic drawing and will be explained in the subsequent description. In detail:
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DETAILED DESCRIPTION
(18) In the following description of the drawings, identical reference signs are used for equivalent or functionally equivalent components.
(19)
(20) The reflective coating 5b comprises a plurality of individual layers (not depicted in
(21) The EUV coating 5 of
(22) The aforementioned antireflection coating 3 is applied between the EUV coating 5 and the substrate 2, said antireflection coating serving to suppress the reflection of heating radiation 7 which is coupled into the EUV mirror 1 from the rear side of the substrate 2. The heating radiation 7 is produced by a heating light source 8 which, in the shown example, is arranged in the vicinity of the substrate 2. The heating radiation 7 serves for the thermal manipulation of the EUV mirror 1, more precisely for producing a thermally induced, targeted spatially resolved deformation or figure change of the optical surface 6 by targeted spatially dependent heating of the EUV coating 5. The heat influx into the EUV coating 5 and/or into the antireflection coating 3 leads to an expansion of the layer materials which leads to a deformation of the optical surface 6, as indicated in
(23) The heating radiation 7 has a heating wavelength .sub.H (possibly a heating wavelength range) which typically lies at more than 400 nm and which is absorbed from the whole coating 5, 3by the SPL coating 5a and the antireflection coating 3 in the example shown herei.e. the coating 5, 3 is practically opaque to the heating radiation 7 (absorptivity >99.9%) and the transmissivity T.sub.H of the coating 5, 3 for the heating radiation 7 is virtually zero. In the shown example, the reflective coating 5b and the cap coating 5c absorb no heating radiation 7 since the latter is practically completely absorbed by the SPL coating 5a and the antireflection coating 3. Both the reflective coating 5b and the cap coating 5c typically contain layer materials which absorb the heating radiation 7. Thus, if the SPL coating 5a were not present, a large portion of the heating radiation 7 would be absorbed by the reflective coating 5b and the cap coating 5c.
(24) If the transmissivity T.sub.H of the whole coating 5, 3 should nevertheless be insufficiently low, an additional absorbing coating 9 (which is shown in
(25) Table 1, which follows below, shows an example for an EUV coating 5 consisting of an SPL coating 5a, an HR coating 5b and a cap coating 5c. In the shown example, the substrate 2 (mirror material) is synthetic, amorphous fused quartz (SiO.sub.2). In reality, the fused quartz (SiO.sub.2) is typically doped with titanium for EUV applications, i.e. it is ULE. However, the doping with titanium has a negligible influence on the results described further below, and so the subsequent calculations were carried out with fused quartz as substrate material for simplification purposes.
(26) TABLE-US-00001 TABLE 1 Layer composition Number of individual layers Vacuum Cap coating: 3.377Si 0.4B.sub.4C 2.068 Ru 3 HR coating: (3.878Si 0.5C 2.536Mo){circumflex over ()}50 150 SPL coating: 6.6Ni (3.5Mo 6.6Ni){circumflex over ()}40 81 Substrate: SiO.sub.2 Vacuum
(27) The HR coating 5b is optimized for a used wavelength .sub.EUV of 13.5 nm and for perpendicular incidence of the EUV radiation 4 (.sub.EUV=0). The utilized layer materials of the EUV coating 5 are: nickel (Ni), silicon (Si), carbon (C), molybdenum (Mo), boron carbide (B.sub.4C) and ruthenium (Ru). In Table 1, the geometric layer thickness in nm is specified in front of the respective symbol for the layer material. If a plurality of individual layers have been placed between parentheses ( ), this relates to a period and the exponent ({circumflex over ()}) after the right-hand parenthesis specifies the number of periods. Therefore, the EUV coating 5 in accordance with Table 1 consists of a total of 234 individual layers. The individual layer respectively on the left in the layer composition column is the layer closest to the substrate. As can be gathered from Table 1, the HR coating 5b and the SPL coating 5a generally consist of many individual layers, which are preferably built up periodically or partly periodically, which has advantages from a manufacturing point of view.
(28) The layers made of carbon (C) in the HR coating 5b and the layers made of boron carbide (B.sub.4C) in the cap coating 5c, with relatively thin layer thicknesses of 0.5 nm and 0.4 nm, respectively, are so-called barrier layers (see above), which are intended to prevent interdiffusion between the different layer materials of the individual layers.
(29) For the EUV coating 5 of Table 1,
(30) What can likewise be identified in
(31) For the EUV coating 5 of Table 1 (i.e. without antireflection coating 3),
(32) In
(33) What can likewise be identified in
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(35) Below, six examples for an EUV mirror 1 comprising the exemplary EUV coating 5 of Table 1 and comprising an antireflection coating 3 optimized for suppressing in each case different heating wavelengths .sub.H in the wavelength range between approximately 400 nm and approximately 900 nm are described on the basis of
(36) The following Table 2 shows the layer composition of the EUV mirror 1 for the example of an antireflection coating 3 which is formed from an individual layer made of boron carbide B.sub.4C with a comparatively large layer thickness d (cf.
(37) TABLE-US-00002 TABLE 2 Layer composition Number of individual layers Vacuum Cap coating: 3.377Si 0.4B4C 2.068 Ru 3 HR coating: (3.878Si 0.5C 2.536Mo){circumflex over ()}50 150 SPL coating: 6.6Ni (3.5Mo 6.6Ni){circumflex over ()}40 81 AR coating: 20.6B.sub.4C 1 Substrate: SiO.sub.2 Vacuum
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(39) What can clearly be identified on the basis of
(40) Table 3 below shows the layer composition of the EUV mirror 1 for the example of an antireflection coating 3 that is optimized for heating wavelengths .sub.H around approximately 450 nm.
(41) TABLE-US-00003 TABLE 3 Layer composition Number of individual layers Vacuum Cap coating: 3.377Si 0.4B.sub.4C 2.068 Ru 3 HR coating: (3.878Si 0.5C 2.536Mo){circumflex over ()}50 150 SPL coating: 6.6Ni (3.5Mo 6.6Ni){circumflex over ()}40 81 AR coating: (1Si 4.981Si.sub.3N.sub.4){circumflex over ()}5 10 Substrate: SiO.sub.2 Vacuum
(42) In this example, the antireflection coating 3 consists of 10 individual layers. The layer materials of the antireflection coating 3 are the materials of silicon (Si) and silicon nitride (Si.sub.3N.sub.4), which are conventional for EUV. If DC sputtering is used, Si.sub.3N.sub.4 can be produced by using an Si-target and nitrogen (N.sub.2) as a reactive gas. The layer composition of the antireflection coating 3 is periodic and the thicknesses of the individual layers lie in a range that is conventional for EUV coatings, which has advantages from a manufacturing point of view.
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(44) Table 4 below shows the layer composition of the EUV mirror 1 for the example of an antireflection coating 3 that is optimized for heating wavelengths .sub.H around approximately 590 nm.
(45) TABLE-US-00004 TABLE 4 Layer composition Number of individual layers Vacuum Cap coating: 3.377Si 0.4B.sub.4C 2.068 Ru 3 HR coating: (3.878Si 0.5C 2.536Mo){circumflex over ()}50 150 SPL coating: 6.6Ni (3.5Mo 6.6Ni){circumflex over ()}40 81 AR coating: (3.174Si 3.787Si.sub.3N.sub.4){circumflex over ()}4 8 Substrate: SiO.sub.2 Vacuum
(46) In this example, the antireflection coating 3 consists of 8 individual layers. Like in Table 3, the layer materials of the antireflection coating 3 are silicon (Si) and silicon nitride (Si.sub.3N.sub.4), the layer composition of the antireflection coating 3 is periodic and the thicknesses of the individual layers lie in a range that is conventional for EUV coatings.
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(48) Table 5 below shows the layer composition of the EUV mirror 1 for the example of an antireflection coating 3 that is optimized for heating wavelengths .sub.H around approximately 670 nm.
(49) TABLE-US-00005 TABLE 5 Layer composition Number of individual layers Vacuum Cap coating: 3.377Si 0.4B.sub.4C 2.068 Ru 3 HR coating: (3.878Si 0.5C 2.536Mo){circumflex over ()}50 150 SPL coating: 6.6Ni (3.5Mo 6.6Ni){circumflex over ()}40 81 AR coating: (2.718Si 4.502C){circumflex over ()}5 10 Substrate: SiO.sub.2 Vacuum
(50) In this example, the antireflection coating 3 consists of 10 individual layers. The layer materials of the antireflection coating 3 are silicon (Si) and carbon (C), which are conventional for EUV, the layer composition of the antireflection coating 3 is periodic and the thicknesses of the individual layers lie in a range that is conventional for EUV coatings.
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(52) Table 6 below shows the layer composition of the EUV mirror 1 for the example of an antireflection coating 3 that is optimized for heating wavelengths .sub.H around approximately 800 nm.
(53) TABLE-US-00006 TABLE 6 Layer composition Number of individual layers Vacuum Cap coating: 3.377Si 0.4B.sub.4C 2.068 Ru 3 HR coating: (3.878Si 0.5C 2.536Mo){circumflex over ()}50 150 SPL coating: 6.6Ni (3.5Mo 6.6Ni){circumflex over ()}40 81 AR coating: (5Si 1.761B.sub.4C){circumflex over ()}5 10 Substrate: SiO.sub.2 Vacuum
(54) In this example, the antireflection coating 3 consists of 10 individual layers. The layer materials of the antireflection coating 3 are silicon (Si) and boron carbide (B.sub.4C), which are conventional for EUV, the layer composition of the antireflection coating 3 is periodic and the thicknesses of the individual layers lie in a range that is conventional for EUV coatings.
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(56) Table 7 below shows the layer composition of the EUV mirror 1 for the example of an antireflection coating 3 that is optimized for heating wavelengths .sub.H around approximately 890 nm.
(57) TABLE-US-00007 TABLE 7 Layer composition Number of individual layers Vacuum Cap coating: 3.377Si 0.4B.sub.4C 2.068 Ru 3 HR coating: (3.878Si 0.5C 2.536Mo){circumflex over ()}50 150 SPL coating: 6.6Ni (3.5Mo 6.6Ni){circumflex over ()}40 81 AR coating: 37.3Si 1 Substrate: SiO.sub.2 Vacuum
(58) In this example, the antireflection coating 3 consists of a single layer made of silicon with a comparatively large thickness, which does not lie in a range that is conventional for EUV coatings
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(60) It was found that the dependence of the reflectivity R.sub.H of the heating radiation 7, radiated-in from the rear side of the substrate 2, on the angle of incidence .sub.H (cf.
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(62) The properties of the EUV mirror 1 described above, e.g. the reflectivity R.sub.H, etc. were calculated with the aid of conventional thin layer software. The optical constants required for the calculations, i.e. the (wavelength dependent) refractive index n and the (wavelength dependent) absorption coefficient k, which together form the complex refractive index n=nik of a respective layer material, were taken from standard databases and standard textbooks for optical constants. In the calculations, a linear interpolation was performed for the values of the optical constants not listed in the databases or textbooks. In addition, or as an alternative, to the aforementioned layer materials, other layer materials could also be used for the antireflection coating 3, for example Ru, Mo, Ni, ZrN, SiC, ZrO.sub.2, La, B, etc.
(63) By way of example, the EUV mirror 1 described above can be used in a projection lens of an EUV lithography apparatus or in a system for inspecting EUV masks. If absorbing structures are applied to the EUV mirror 1 in the region of the EUV coating 5, said EUV mirror can also be used as an EUV mask for an EUV lithography apparatus.
(64) Subsequently, a number of possibilities for the design of an optical arrangement 10, which, in the shown examples, is formed from the EUV mirror 1 from
(65) During operation, the EUV mirror 1 is heated due to the absorption of the EUV radiation 4 (cf. absorptivity A.sub.EUV in
(66) It is advantageous to utilize the cooling body 12 for spatially resolved heating of the coating of the EUV mirror 1 through the substrate 2 (from the rear side). By way of example, this can be carried out by virtue of the heating light sources 8, e.g. in the form of LEDs or diode lasers, being integrated into the cooling body 12 or being attached to the cooling body 12. In the example shown in
(67) As an alternative to attaching the heating light sources 8 directly on the cooling body 12, the heating radiation 7 can be fed to the cooling body 12 or the optical element 1 using a beam guidance device, e.g. in the form of an optical fibre cable 14. In this case, the heating light sources 8 can be positioned at a location separate from the cooling body 12, for example outside of a vacuum housing in which the EUV mirror 1 is housed. In the exemplary embodiment of the device 11 for thermal manipulation shown in
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(70) By way of example, the structured object M can be a reflective mask which comprises reflective and non-reflective or at least less strongly reflective regions for producing at least one structure at the object M. Alternatively, the structured object M can be a plurality of micromirrors which are arranged in a one or more dimensional arrangement and which are possibly movable about at least one axis in order to set the angle of incidence of the EUV radiation 104 on the respective mirror.
(71) The structured object M reflects part of the illumination beam 104 and forms a projection beam path 105 which carries information relating to the structure of the structured object M and which is radiated into a projection lens 120, said projection lens producing an image of the structured object M or of a respective portion thereof on a substrate W. The substrate W, for example a wafer, comprises a semiconductor material, e.g. silicon, and it is arranged in a holder which is also referred to as wafer stage WS.
(72) In the present example, the projection lens 120 comprises six reflective optical elements 121 to 126 (mirrors) in order to produce an image on the wafer W of the structure present on the structured object M. The number of mirrors in a projection lens 120 is typically between four and eight, but use can possibly also be made of only two mirrors.
(73) In order to achieve a high imaging quality when imaging a respective object point OP of the structured object M on a respective image point IP on the wafer W, very high demands are to be placed on the surface form of the mirrors 121 to 126 and the position or the alignment of the mirrors 121 to 126 in relation to one another and relative to the object M and the substrate W also requires a precision in the nanometer range. Each one of the EUV mirrors 121 to 126 can be embodied as described above in conjunction with
(74) In the projection lens 120 depicted in
(75) Additionally, one or more sensors for capturing the temperature of the EUV mirror 126 or of the optical surface 6 and/or for capturing the temperature of the substrate 2 of the EUV mirror 126 can be arranged in the EUV lithography apparatus 101 so that the device 11 for thermal manipulation can perform a regulation of the spatially dependent heat influx into the EUV mirror 126 in order to perform a desired spatially dependent and time-dependent figure change, for example for correcting wavefront errors at the EUV mirror 126.
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(77) The EUV lithography apparatus shown in
(78) In the example shown in
(79) In the example shown in
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(81) Otherwise, the VUV mirror 1 substantially has a design as described in conjunction with
(82) If the VUV coating 5 should not have a sufficient absorption for the heating radiation 7 and if the thickness d of the antireflection coating 3 of less than 500 nm or of less than approximately 100 nm should not be sufficient for completely absorbing the (possibly long-wavelength) heating radiation 7, an absorbing layer 9 can be applied between the VUV coating 5 and the antireflection coating 3, which absorbing layer can for example include a metallic material, e.g. nickel (Ni), or else metalloids, such as e.g. silicon (Si), or other materials which have a sufficient absorption for the heating radiation 7.
(83) By way of example, the mirror 1 shown in
(84) The projection lens 202 furthermore comprises three image shaping systems G1 to G3, which respectively comprise a plurality of optical elements (lens elements), the arrangement and function of which lies beyond the scope of the subject matter of the present invention and will therefore not be described here; in respect of a detailed description, reference is made to e.g. WO 2004/019128. In the following, only the general properties of the image shaping systems G1 to G3 are illustrated.
(85) The first dioptric image shaping system G1 only comprises transmitting optical elements and images the pattern situated on the mask M on a first intermediate image (not shown), which is situated in front of the first deflection mirror M1. The second, catadioptric image shaping system G2 comprises the first deflection mirror M1 and the catadioptric part of the projection lens 202, and it is embodied to shape a second intermediate image from the first intermediate image. The second intermediate image is imaged by the third, catadioptric image shaping system G3 on the wafer plane with the substrate W via the second deflection mirror M3. A person skilled in the art will recognize that each one of the image shaping systems comprises a pupil plane, wherein the concave reflector mirror M2 is arranged in the pupil plane of the second image shaping system G2.
(86) Both the first and the second deflection mirror M1, M3, as well as the concave reflector mirror M2, can be embodied in the manner shown above in conjunction with
(87) It is understood that the EUV mirror 1 and the VUV mirror 1 described above can also be utilized advantageously in illumination systems of projection exposure apparatuses or in other optical systems for the EUV wavelength range or the VUV wavelength range in order to produce a desired surface form or figure of the optical surface 6 by a thermal manipulation.